Universal tool for welding, coping and steel grade carving of auxiliary mounting seat of motor train unit

By designing the welding tooling of the EMU auxiliary mounting seat with the tooling table and support structure, the problem of difficult to adjust the welding angle is solved, continuous welding and stable steel engraving are achieved, post-welding grinding workload is reduced, and welding quality is improved.

CN223236251UActive Publication Date: 2025-08-19CRRC CHANGCHUN RAILWAY VEHICLES CO LTD
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Patent Information

Application Number
CN202422460141.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-19
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

It is difficult to achieve the optimal angle of welding of the auxiliary mount of the EMU, resulting in many joints and poor weld forming, and the welder labor intensity is high and the quality is difficult to guarantee.

Method used

A universal tooling including tooling countertops and support structures is designed. Through screw adjustment and locking of locking nuts, the position adjustment and fixation of the auxiliary mount of the EMU is realized, and continuous welding and steel engraving are supported.

Benefits of technology

The optimal adjustment of welding position is achieved, reducing joints, reducing grinding workload after welding, and stably stably when engraving, reducing labor intensity and improving welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a universal tool for welding, grinding and steel grade carving of an auxiliary mounting seat of a motor train unit. The universal tool comprises a tool table board, the supporting structure is integrated on one side of the tool table board; one end of the supporting structure is a mounting part matched with an auxiliary mounting seat of the motor train unit, and the other end is an operating part; the operating part can drive the mounting part to rotate so as to drive the motor train unit auxiliary mounting seat fixed on the mounting part to rotate; and the operating part can be locked through the locking nut so as to lock the mounting part. According to the universal tool, the screw rod can be used as an adjusting part to adjust the welding position to the optimum position, continuous welding is achieved, joints are reduced, the grinding workload after welding is reduced, the universal tool is placed stably when steel grades are carved, and force can be exerted to beat the steel grades easily.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining auxiliary mounting seats for electric train sets, in particular to a universal tool for welding, grinding and steel grade engraving of auxiliary mounting seats for electric train sets. Background Art

[0002] The EMU auxiliary mounting bracket has a unique geometry, making it difficult to achieve the optimal angle when flipping or positioning it during normal welding. Consequently, continuous welding is impossible, resulting in multiple joints with poor weld formation. This increases welder labor intensity and makes weld quality difficult to guarantee.

[0003] Therefore, based on the above technical problems, technical personnel in this field urgently need to develop a universal tooling for welding, grinding, and steel grade engraving of the auxiliary mounting seat of the EMU. Utility Model Content

[0004] The purpose of the utility model is to provide a universal tool for welding, grinding and steel number engraving of an auxiliary mounting seat of an EMU. Through the universal tool, a screw can be used as an adjusting component to adjust the welding position to the best, thereby realizing continuous welding, reducing joints, and reducing the workload of post-weld grinding. The tool is placed firmly when the steel number is engraved, which is conducive to exerting force to hammer the steel number.

[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0006] The utility model provides a universal tool for welding, grinding, and steel grade engraving of an auxiliary mounting seat of an EMU, and the tool comprises:

[0007] Worktops; and

[0008] A support structure integrated into one side of the tooling table;

[0009] One end of the support structure is a mounting portion that cooperates with the EMU auxiliary mounting seat, and the other end is an operating portion;

[0010] The operating part can drive the mounting part to rotate so as to drive the EMU auxiliary mounting seat fixed thereon to rotate;

[0011] The operating portion can be locked by a lock nut to lock the mounting portion.

[0012] Furthermore, the support structure is fixed to the side of the tooling table through a vertical rod;

[0013] An adjusting nut is fixedly connected to the vertical pole;

[0014] A transverse adjustment screw is rotatably connected in the adjusting nut, and the transverse adjustment screw extends to the outer side of the tooling table and is integrated with the mounting portion at one end;

[0015] The end of the transverse adjustment screw extending to the inner side of the tooling table is the operating part;

[0016] The locking nut is mounted on the lateral adjustment screw.

[0017] Furthermore, the mounting portion includes:

[0018] a mounting plate connected to the end of the lateral adjustment screw; and

[0019] A pressing plate connected to the mounting plate via two adjusting bolts;

[0020] The space between the pressing plate and the mounting plate is used to clamp the corresponding position of the EMU auxiliary mounting seat, and the pressing plate can pass through the hollow portion in the middle of the EMU auxiliary mounting seat and extend to the outside of the EMU auxiliary mounting seat;

[0021] The relative position of the pressing plate and the mounting plate is adjusted by the adjusting bolt.

[0022] Furthermore, open embedding grooves are provided at both ends of the pressing plate;

[0023] The adjusting bolt extends from the open embedded groove into the groove and connects the pressing plate and the mounting plate.

[0024] Furthermore, the locking nut is threadedly connected to the transverse adjusting screw, and when the locking nut abuts against the adjusting nut, it locks the transverse adjusting screw to lock the transverse adjusting screw and the adjusting nut.

[0025] In the above technical solution, the utility model provides a universal tool for welding, grinding, and steel grade engraving of the auxiliary mounting seat of an EMU, which has the following beneficial effects:

[0026] The universal tooling of the utility model can adjust the welding position to the optimum by using a screw as an adjusting component, thereby realizing continuous welding, reducing joints, and lowering the workload of post-weld grinding. The steel number is placed firmly when being engraved, which is conducive to exerting force to hammer the steel number. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0028] Figure 1 This is a structural diagram of a universal tool for welding, grinding, and steel grade engraving of an EMU auxiliary mounting seat disclosed in an embodiment of the present utility model;

[0029] Figure 2 This is a schematic structural diagram of the support structure of the universal tooling for welding, grinding, and steel grade engraving of the EMU auxiliary mounting seat disclosed in an embodiment of the present utility model;

[0030] Figure 3 This is a structural schematic diagram of the use of universal tooling for welding, grinding, and steel grade engraving of an EMU auxiliary mounting seat disclosed in an embodiment of the present utility model.

[0031] Description of reference numerals:

[0032] 1. Worktop; 2. Vertical pole; 3. Horizontal adjustment screw; 4. Adjustment nut; 5. Locking nut;

[0033] 601, mounting plate; 602, pressing plate; 603, adjusting bolt; 604, open embedding slot;

[0034] 10. EMU auxiliary mounting seat; 11. Hollow part. DETAILED DESCRIPTION

[0035] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0036] See also Figures 1 to 3 As shown;

[0037] This embodiment provides a universal tool for welding, grinding, and steel grade engraving of an auxiliary mounting seat for an EMU, the tool comprising:

[0038] Work surface 1; and

[0039] A support structure integrated into one side of the worktop 1;

[0040] One end of the support structure is a mounting portion that cooperates with the EMU auxiliary mounting seat 10, and the other end is an operating portion;

[0041] The operating part can drive the mounting part to rotate so as to drive the EMU auxiliary mounting seat 10 fixed thereon to rotate;

[0042] The operating portion can be locked by a lock nut 5 to lock the mounting portion.

[0043] Specifically, this embodiment discloses a universal tooling for welding, grinding, and steel grade marking of EMU auxiliary mounting seats. This tooling primarily meets the requirements for rotating the EMU auxiliary mounting seat 10 during welding and grinding, as well as maintaining the EMU auxiliary mounting seat in a locked state to facilitate forceful hammering during steel grade marking. Therefore, the tooling of this embodiment includes a tooling table 1 and a support structure integrated with the tooling table 1. The support structure includes a mounting portion that cooperates with the EMU auxiliary mounting seat 10, and an operating portion that drives the mounting portion to rotate.

[0044] Preferably, the support structure of this embodiment is fixed to the side of the workbench 1 through a vertical rod 2; an adjusting nut 4 is fixed to the vertical rod 2;

[0045] The adjusting nut 4 is rotatably connected to a transverse adjusting screw 3, which extends to the outside of the tooling table 1 and is integrated with a mounting portion at one end.

[0046] The lateral adjustment screw 3 extends to one end inside the tooling table 1 as the operating part;

[0047] A locking nut 5 is mounted on the transverse adjustment screw 3 .

[0048] First, this embodiment further defines the overall structural composition of the support structure, which is fixed to the side of the tooling table 1 through the vertical rod 2, and an adjustment nut 4 is fixed to the upper end of the vertical rod 2. The adjustment nut 4 of this embodiment can be two nuts welded together, and at the same time, the transverse adjustment screw 3 is rotatably connected to the adjustment nut 4. In order to achieve the locking of the transverse adjustment screw 3 when the steel grade is engraved, a locking nut 5 is threadedly connected to the transverse adjustment screw 3. By tightening the locking nut 5 to a position against the adjustment nut 4, the transverse adjustment screw 3 can be locked, thereby maintaining the position of the mounting portion and ultimately maintaining the position of the EMU auxiliary mounting seat 10, that is, the locking nut 5 is threadedly connected to the transverse adjustment screw 3. When the locking nut 5 is against the adjustment nut 4, the transverse adjustment screw 3 is locked to lock the transverse adjustment screw 3 and the adjustment nut 4. In addition, the locking structure of this embodiment is not unique. As long as it is a structure that can limit the rotation of the transverse adjustment screw 3, it meets the use requirements of the tooling of this application and will not be repeated here.

[0049] Preferably, the mounting portion of this embodiment includes a mounting plate 601 connected to the end of the transverse adjustment screw 3; and a pressing plate 602 connected to the mounting plate 601 via two adjustment bolts 603;

[0050] The space between the pressing plate 602 and the mounting plate 601 is used to clamp the corresponding position of the EMU auxiliary mounting seat 10, and the pressing plate 602 can pass through the hollow portion 11 in the middle of the EMU auxiliary mounting seat 10 and extend to the outside of the EMU auxiliary mounting seat 10;

[0051] The relative position of the pressing plate 602 and the mounting plate 601 is adjusted by adjusting bolts 603 .

[0052] In this embodiment, the pressure plate 602 is provided with open insertion grooves 604 at both ends;

[0053] The adjusting bolt 603 extends into the slot from the open embedding slot 604 and connects the pressing plate 602 and the mounting plate 601 .

[0054] This embodiment further defines the structure of the mounting portion, which includes a mounting plate 601 and a pressure plate 602. Two adjusting bolts 603 are provided in the pressure plate 602. The relative positions of the pressure plate 602 and the mounting plate 601 can be adjusted by adjusting the bolts 603 to achieve clamping and fixation of the EMU auxiliary mounting seat 10.

[0055] In the above technical solution, the utility model provides a universal tool for welding, grinding, and steel grade engraving of the auxiliary mounting seat of an EMU, which has the following beneficial effects:

[0056] The universal tooling of the utility model can adjust the welding position to the optimum by using a screw as an adjusting component, thereby realizing continuous welding, reducing joints, and lowering the workload of post-weld grinding. The steel number is placed firmly when being engraved, which is conducive to exerting force to hammer the steel number.

[0057] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. Universal tooling for welding, grinding and steel grade engraving of auxiliary mounting seat of EMU, characterized by: The tooling includes: Worktop (1); and A support structure integrated on one side of the tooling table (1); One end of the support structure is a mounting portion that cooperates with the EMU auxiliary mounting seat (10), and the other end is an operating portion; The operating part can drive the mounting part to rotate so as to drive the EMU auxiliary mounting seat (10) fixed thereon to rotate; The operating portion can be locked by a locking nut (5) to lock the mounting portion.

2. The universal tooling for welding, grinding, and steel grade engraving of the auxiliary mounting seat of an EMU according to claim 1 is characterized in that: The supporting structure is fixed to the side of the tooling table (1) via a vertical rod (2); An adjusting nut (4) is fixedly connected to the vertical pole (2); A transverse adjustment screw (3) is rotatably connected inside the adjustment nut (4), and the transverse adjustment screw (3) extends to the outer side of the tooling table (1) and is integrated with the mounting portion at one end; The end of the lateral adjustment screw (3) extending to the inner side of the tooling table (1) is the operating portion; The locking nut (5) is mounted on the transverse adjustment screw (3).

3. The universal tooling for welding, grinding, and steel grade engraving of the auxiliary mounting seat of an EMU according to claim 2 is characterized in that: The mounting portion includes: a mounting plate (601) connected to the end of the lateral adjustment screw (3); and a pressing plate (602) connected to the mounting plate (601) via two adjusting bolts (603); The space between the pressing plate (602) and the mounting plate (601) is used to clamp the corresponding position of the EMU auxiliary mounting seat (10), and the pressing plate (602) can pass through the hollow portion (11) in the middle of the EMU auxiliary mounting seat (10) and extend to the outside of the EMU auxiliary mounting seat (10); The relative position of the pressing plate (602) and the mounting plate (601) is adjusted by the adjusting bolt (603).

4. The universal tooling for welding, grinding, and steel grade engraving of the auxiliary mounting seat of an EMU according to claim 3 is characterized in that: Both ends of the pressing plate (602) are provided with open embedding grooves (604); The adjusting bolt (603) extends from the open embedded groove (604) into the groove and connects the pressing plate (602) and the mounting plate (601).

5. The universal tooling for welding, grinding, and steel grade engraving of the auxiliary mounting seat of an EMU according to claim 2 is characterized in that: The locking nut (5) is threadedly connected to the transverse adjustment screw (3), and when the locking nut (5) abuts against the adjustment nut (4), it locks the transverse adjustment screw (3) to lock the transverse adjustment screw (3) and the adjustment nut (4).