Rubber shell breaking and cutting device for metal workpiece
By using rotating reciprocating components and tapping components in the crushing device to match the filter cartridge, the problem of slow filtration of rubber materials is solved, rapid filtration of rubber raw materials and convenient removal of large particles is achieved, and crushing efficiency is improved.
Patent Information
- Application Number
- CN202422541905.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the prior art, the filtration rate of rubber materials is slow, resulting in the accumulation of materials on the filter net, affecting the subsequent crushing progress.
The crushing device with a filter cartridge is adopted. The filter cartridge is used in conjunction with the rotating reciprocating assembly and the strike assembly to realize the reciprocating rotation of the filter cartridge on the outside of the crushing roller, and is matched with the limit baffle and the guide plate to ensure the rapid filtration and separation of rubber raw materials.
It improves the filtration efficiency of rubber raw materials, avoids material accumulation, ensures that the crushing progress is not affected, and large-particle materials are easily removed quickly.
Smart Images

Figure CN223236737U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting, in particular to a rubber shell cutting device for a metal workpiece. Background Art
[0002] Waste rubber is industrial waste, and if it is not effectively treated, it will cause environmental pollution. Due to the huge number of cars in my country, a large number of waste tires are generated every year. In order to reduce environmental pollution and recycle resources.
[0003] When the rubber shell is crushed, the crushing machine quickly crushes and filters the rubber. Since the material falls quickly onto the filter, the material filtration speed is slow depending on the characteristics of the filter itself, resulting in the accumulation of material on the filter, which affects the subsequent crushing progress. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the rubber material is filtered slowly by relying solely on the characteristics of the filter screen itself, which causes the material to accumulate on the filter screen, thereby affecting the subsequent crushing progress. A rubber shell cutting device for metal workpieces is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The filter drum is provided with a filter housing, and the filter housing is provided with a plurality of filter housings, and the filter housing is provided with a plurality of filter housings.
[0007] Preferably, the tops of the transmission cavity and the control cavity are sealed, and the transmission cavity and the control cavity are the same in size.
[0008] Preferably, the top ends of both side walls of the pulverizing chamber are fixedly connected with inclined limit baffles, and the bottom ends of the limit baffles extend to the feed port at the top end of the filter cartridge.
[0009] Preferably, the top ends of the two limit baffles are hinged with a material guide plate, and the material guide plate is L-shaped. When the material guide plate rotates around the end of the limit baffle, the other end of the material guide plate extends below the feed port of the filter cartridge.
[0010] Preferably, the engagement member comprises a circular gear fixedly sleeved on the roller shafts at the ends of the two crushing rollers, the two circular gears are engaged with each other, and during the engagement of the two circular gears, the motor drives the two crushing rollers to rotate synchronously in opposite directions.
[0011] Preferably, the reciprocating knocking assembly includes a rotating shaft rotatably mounted below the filter cartridge and a plurality of cams fixedly mounted on the outside of the rotating shaft. During the rotation of the rotating shaft, the cams reciprocately knock the bottom end of the filter cartridge.
[0012] Preferably, the transmission member includes:
[0013] Two sprockets are fixedly mounted on the roller shaft end of one of the crushing rollers and the end of the rotating shaft, and
[0014] The chain is connected to the outside of the two sprockets.
[0015] Preferably, one end of the turntable is disc-shaped and rotatably connected to the inner wall of the crushing box, and the other end is ring-shaped and passes through the partition. One end of the filter cartridge is inserted into the side of the turntable and fixed to the turntable by a screw, and the other end of the filter cartridge is fixed to the swivel.
[0016] Preferably, the rotary reciprocating assembly comprises:
[0017] A shaft rod is coaxially and fixedly connected to one end of the swivel seat;
[0018] The transmission gear is fixedly mounted on the outside of the shaft, and
[0019] There are two half gears, which are fixedly installed on the roller shafts at the ends of the two crushing rollers, and a one-way bearing is installed between the half gears and the roller shafts. The two half gears are intermittently engaged with the transmission gear, and the ratio of the number of teeth on the half gears to the number of teeth on the transmission gear is 1:6.
[0020] Preferably, cleaning components are installed on both sides of the lower end of the filter cartridge in the crushing chamber, and the cleaning components include:
[0021] The electric push rod is connected to the inner wall of the crushing chamber in an oblique and symmetrical manner, and
[0022] The brush is fixedly connected to the top ends of the two electric push rods on the same side, and contacts the filter cartridge along the length direction of the electric push rods when the electric push rods are extended.
[0023] Compared with the prior art, the present invention has the following advantages:
[0024] The utility model installs a filter cartridge on two crushing rollers, and the filter cartridge consists of a rotating reciprocating component, a swivel and a swivel seat. When the crushing roller is driven by a motor to rotate, the filter cartridge can realize reciprocating rotation on the outside of the crushing roller, that is, it rotates clockwise and then counterclockwise at the same angle, so that the filter cartridge can achieve better filtering effect when filtering the crushed rubber raw materials. At the same time, the reciprocating knocking component is cooperated with the crushing roller by a transmission part to work simultaneously with the crushing roller to knock the bottom of the filter cartridge back and forth, further improving the filtering effect of the filter cartridge on the rubber raw materials. In addition, for large particles of rubber raw materials that have not been filtered by the filter cartridge, after the crushing roller is completed, the screw connecting the swivel seat and the filter cartridge is directly unscrewed, and the filter cartridge is rotated by the swivel so that the opening of the filter cartridge faces downward, so that the larger particles of rubber raw materials can be quickly taken out of the crushing box, and the removal is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic structural diagram of a rubber shell cutting device for a metal workpiece proposed in the present invention;
[0026] Figure 2 This is a schematic structural diagram of a rubber shell cutting device for a metal workpiece proposed by the present invention when the top is cut horizontally;
[0027] Figure 3 This is a schematic structural diagram of a rubber shell cutting device for a metal workpiece proposed by the present invention when a guide plate is missing;
[0028] Figure 4 This is a longitudinal cross-sectional view of a rubber shell cutting device for a metal workpiece proposed in the utility model;
[0029] Figure 5 This is a schematic diagram of the bottom structure of a rubber shell cutting device for metal workpieces proposed in the utility model;
[0030] Figure 6 This is a schematic structural diagram from another perspective of a rubber shell cutting device for a metal workpiece proposed by the present invention;
[0031] Figure 7 The utility model is a schematic structural diagram of a rubber shell cutting device for a metal workpiece when it is longitudinally cut.
[0032] In the figure: 1. Frame; 2. Crushing box; 3. Motor; 4. Support leg; 5. Guide plate; 6. Transmission chamber; 7. Crushing chamber; 8. Control chamber; 9. Filter cartridge; 10. Rotating ring; 11. Rotating seat; 12. Crushing roller; 13. Limit baffle; 14. Engaging part; 15. Transmission part; 16. Rotating reciprocating component; 17. Screw; 18. Rotating shaft; 19. Cam; 20. Electric push rod; 21. Brush; 161. Shaft; 162. Transmission gear; 163. Half gear. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0035] Reference Figure 1-7A rubber shell cutting device for metal workpieces includes a frame 1 with support legs 4 and a crushing box 2 fixed on the frame 1. The crushing box 2 is connected from top to bottom. The interior of the crushing box 2 is provided with a transmission chamber 6 and a control chamber 8 on both sides and a crushing chamber 7 in the middle through a partition. Two crushing rollers 12 are rotatably installed in the crushing chamber 7, as well as a filter drum 9 sleeved on the outside of the crushing roller 12. The filter drum 9 can collect the crushed rubber raw materials. A feed port is provided on the top of the filter drum 9, and the lower half of the filter drum 9 is in a grid shape to separate the collected crushed rubber raw materials and separate the completely crushed ones from the incompletely crushed ones. The partitions on both sides of the crushing chamber 7 are respectively rotatably installed with a swivel ring 10 and a swivel seat 11 that support the filter drum 9. The roller shafts at both ends of the crushing roller 12 pass through the partition and extend into the transmission chamber 6 and the control chamber 8, and the roller shafts of the two crushing rollers 12 are connected with a gearing 14 in the transmission chamber 6, and the gearing 14 realizes the synchronous operation of the two crushing rollers 12. The roller shaft of one of the crushing rollers 12 is connected to a reciprocating knocking assembly provided below the filter drum 9. The crushing roller 12 and the reciprocating knocking assembly are synchronized. The roller shafts at the other ends of the two crushing rollers 12 are connected with a rotating reciprocating assembly 16 between the swivel seat 11 in the control chamber 8. A motor 3 connected to one of the crushing rollers 12 is also installed on the side of the crushing box 2 to realize the rotation of the crushing roller 12 driven by the motor 3. In the process of the crushing roller 12 driven by the motor 3, the rotating reciprocating assembly 16 drives the filter drum 9 to rotate reciprocatingly, that is, it rotates reciprocatingly clockwise first and then counterclockwise, or first counterclockwise and then clockwise.
[0036] Reference Figure 1 and Figure 3 The tops of the transmission chamber 6 and the control chamber 8 are sealed to prevent the rubber raw materials from leaking into the transmission chamber 6 and the control chamber 8 when entering the crushing chamber 7. The transmission chamber 6 and the control chamber 8 are the same size.
[0037] Reference Figure 2 The meshing member 14 includes a circular gear fixedly sleeved on the roller shafts at the ends of the two crushing rollers 12. The two circular gears are meshed with each other. During the meshing process of the two circular gears, the motor 3 drives the two crushing rollers 12 to rotate synchronously in opposite directions.
[0038] Reference Figure 3-4 The top ends of both side walls of the crushing chamber 7 are fixedly connected with inclined limit baffles 13. The limit baffles 13 block both sides of the filter cylinder 9 to prevent the rubber raw materials from entering the two sides of the filter cylinder 9 and falling directly to the bottom of the frame 1. The bottom end of the limit baffle 13 extends to the feed port at the top end of the filter cylinder 9.
[0039] Reference Figure 3-4The top ends of the two limit baffles 13 are hinged with a guide plate 5, which is L-shaped. During the rotation of the guide plate 5 around the end of the limit baffle 13, the other end of the guide plate 5 extends under the feed port of the filter cylinder 9, making it convenient to feed the rubber raw materials through the guide plate 5 into between the two crushing rollers 12 during crushing.
[0040] Reference Figure 4 , cleaning components are installed on both sides of the lower end of the filter cartridge 9 in the crushing chamber 7 to comb the mesh of the grid part of the filter cartridge 9 to avoid clogging of the mesh. The cleaning components include: an electric push rod 20, which is obliquely symmetrically connected to the inner wall of the crushing chamber 7, and a brush 21, which is fixedly connected to the top of the two electric push rods 20 on the same side. During the extension of the electric push rod 20, it contacts the filter cartridge 9 along the length direction of the electric push rod 20, thereby being inserted into the mesh of the grid part of the filter cartridge 9.
[0041] Ginseng Figure 4-5 The reciprocating knocking assembly includes a rotating shaft 18 rotatably installed under the filter cartridge 9 and a plurality of cams 19 fixedly installed on the outside of the rotating shaft 18. The rotating shaft 18 is located in the middle position of the crushing box 2. During the rotation of the rotating shaft 18, the cam 19 reciprocates and knocks the bottom end of the filter cartridge 9. The cam 19 is made of plastic and has a certain elasticity. Only the top part of the cam 19 contacts the filter cartridge 9. Therefore, when knocking, the filter cartridge 9 will not be knocked up with too much force, resulting in damage to the filter cartridge. At the same time, the filter cartridge 9 will not affect the rotation of the cam 19.
[0042] Reference Figure 2 and Figure 5 The transmission member 15 includes: two sprockets, which are respectively fixedly mounted on the roller shaft end of one of the crushing rollers 12 and the end of the rotating shaft 18, and a chain connected to the outside of the two sprockets to achieve synchronous rotation of the rotating shaft 18 when the crushing roller 12 rotates.
[0043] Reference Figure 2 and Figure 6 One end of the swivel 11 is disc-shaped and rotatably connected to the inner wall of the crushing box 2, and the other end is annular and passes through the partition. One end of the filter cartridge 9 is inserted into the side of the swivel 11 and fixed to the swivel 11 by a screw 17. The screw 17 is screwed from the top of the swivel 11 to the end of the filter cartridge 9, thereby removing it. The other end of the filter cartridge 9 is fixed to the swivel 10, so that the swivel 10 and the swivel 11 support the filter cartridge 9.
[0044] Reference Figure 2 and Figure 7The rotating reciprocating assembly 16 includes: a shaft 161, which is coaxially fixedly connected to one end of the swivel seat 11; a transmission gear 162, which is fixedly mounted on the outer side of the shaft 161, and two half gears 163, which are respectively fixedly mounted on the roller shafts at the ends of the two crushing rollers 12, and the two half gears 163 intermittently mesh with the transmission gear 162. The ratio of the number of teeth on the half gear 163 to the number of teeth on the transmission gear 162 is 1:6, so that when the crushing roller 12 rotates one circle, the half gear 163 rotates one circle and drives the transmission gear 162 to rotate one-sixth of a circle, that is, the transmission gear 162 drives the swivel seat 11 and the filter cartridge 9 to rotate 60°. Similarly, the other half gear 163 also rotates one circle, driving the filter cartridge 9 to rotate 60°, thereby realizing the reciprocating rotation of the filter cartridge 9.
[0045] Working principle: During crushing, the first step is to start the motor 3 and guide the rubber raw materials into the crushing box 2. The rubber raw materials pass through the guide plate 5 and enter between the two crushing rollers 12. At this time, the second motor 3 drives the two crushing rollers 12 to rotate at the same time. At this time, the rubber raw materials will be squeezed by the crushing teeth on the two crushing rollers 12, so that the rubber raw materials are pressed into powder and crushed. The crushed rubber raw materials fall onto the filter drum 9. At the same time, the two crushing rollers 12 rotate and drive the two incomplete gears to rotate respectively. The two incomplete gears rotate in opposite directions and follow the principle of continuous rotation. The incomplete gear is meshed with the transmission gear 162, driving the transmission gear 162 to rotate first clockwise and then counterclockwise or first counterclockwise and then clockwise. Since the number of teeth of the incomplete gear is one-sixth of the number of teeth of the transmission gear 162, when one set of incomplete gears rotates one circle, the transmission gear 162 rotates one-sixth of a circle, i.e., 60°. The rotation of the transmission gear 162 drives the shaft 161 to rotate, and the rotation of the shaft 161 drives the rotating seat 11 to rotate. The rotation of the rotating seat 11 drives the filter drum 9 to rotate, and finally the filter drum 9 rotates back and forth in different directions, so that the rubber raw materials are quickly screened in the filter drum 9.
[0046] During screening, the motor 3 drives the crushing roller 12 to rotate, and the transmission assembly drives the rotating shaft 18 to rotate. The rotation of the rotating shaft 18 drives the cam 19 to rotate. During the rotation of the cam 19, the top of the cam 19 reciprocates and strikes the bottom surface of the filter drum 9, thereby accelerating the screening of the filter drum 9 until the crushing is completed.
[0047] After the crushing is completed, when the large particles of rubber raw materials need to be taken out, the screw 17 connecting the rotating seat 11 and the filter cylinder 9 is unscrewed, and the rotating shaft 18 is rotated and connected to the filter cylinder 9, and then the guide plate 5 is moved from Figure 4 Rotate to Figure 5 In the state shown, the rotation of the filter cartridge 9 is not disturbed. Finally, the rotating ring 10 drives the filter cartridge 9 to rotate 180° so that the feed port of the filter cartridge 9 faces downward. At this time, the rubber raw material rolls out of the crushing box 2 from the feed port of the filter cartridge 9.
[0048] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A rubber shell cutting device for metal workpieces, comprising a frame (1) with legs (4) and a crushing box (2) fixed on the frame (1), characterized in that: The crushing box (2) is connected from top to bottom. The crushing box (2) is provided with a transmission chamber (6) and a control chamber (8) on both sides and a crushing chamber (7) in the middle through a partition. Two crushing rollers (12) are rotatably installed in the crushing chamber (7), and a filter drum (9) is sleeved on the outside of the crushing roller (12). The top of the filter drum (9) is provided with a feed port. The lower half of the filter drum (9) is in the shape of a grid. The partitions on both sides of the crushing chamber (7) are respectively rotatably installed with a rotating ring (10) and a rotating seat (11) for supporting the filter drum (9). The roller shafts at both ends of the crushing roller (12) pass through the partition and extend into the transmission chamber (6) and the control chamber (8). The crushing box (2) is provided with a plurality of crushing rollers (12) and a plurality of crushing rollers (12) connected to each other in the control chamber (8). ...
2. The rubber shell cutting device for metal workpiece according to claim 1, characterized in that: The tops of the transmission chamber (6) and the control chamber (8) are sealed, and the transmission chamber (6) and the control chamber (8) are of the same size.
3. The rubber shell cutting device for metal workpiece according to claim 1, characterized in that: The top ends of both side walls of the pulverizing chamber (7) are fixedly connected with inclined limiting baffles (13), and the bottom ends of the limiting baffles (13) extend to the feed port at the top end of the filter cylinder (9).
4. The rubber shell cutting device for a metal workpiece according to claim 3, characterized in that: The top ends of the two limit baffles (13) are both hinged with a material guide plate (5), and the material guide plate (5) is L-shaped. When the material guide plate (5) rotates around the end of the limit baffle (13), the other end of the material guide plate (5) extends below the feed port of the filter cartridge (9).
5. The rubber shell cutting device for metal workpiece according to claim 4, characterized in that: The meshing member (14) comprises a circular gear fixedly sleeved on the roller shafts at the ends of the two crushing rollers (12), the two circular gears being meshed with each other, and during the meshing process of the two circular gears, the motor (3) drives the two crushing rollers (12) to rotate synchronously in opposite directions.
6. The rubber shell cutting device for metal workpieces according to claim 5, characterized in that: The reciprocating knocking assembly comprises a rotating shaft (18) rotatably mounted below the filter cartridge (9) and a plurality of cams (19) fixedly mounted on the outside of the rotating shaft (18). During the rotation of the rotating shaft (18), the cams (19) reciprocately knock the bottom end of the filter cartridge (9).
7. The rubber shell cutting device for a metal workpiece according to claim 6, characterized in that: The transmission member (15) comprises: Two sprockets are fixedly mounted on the roller shaft end of one of the crushing rollers (12) and the end of the rotating shaft (18), and The chain is connected to the outside of the two sprockets.
8. The rubber shell cutting device for metal workpieces according to claim 7, characterized in that: One end of the rotating seat (11) is disc-shaped and rotatably connected to the inner wall of the crushing box (2), and the other end is annular and penetrates the partition. One end of the filter cartridge (9) is inserted into the side of the rotating seat (11) and is fixed to the rotating seat (11) by a screw (17), and the other end of the filter cartridge (9) is fixed to the rotating ring (10).
9. The rubber shell cutting device for a metal workpiece according to claim 8, characterized in that: The rotary reciprocating assembly (16) comprises: A shaft (161) is coaxially fixedly connected to one end of the rotating seat (11); A transmission gear (162) is fixedly mounted on the outside of the shaft (161), and There are two half gears (163) fixedly mounted on the roller shafts at the ends of the two crushing rollers (12), and the two half gears (163) intermittently mesh with the transmission gear (162). The ratio of the number of teeth on the half gears (163) to the number of teeth on the transmission gear (162) is 1:
6.
10. The rubber shell cutting device for metal workpieces according to claim 9, characterized in that: Cleaning components are installed on both sides of the lower end of the filter cylinder (9) in the crushing chamber (7), and the cleaning components include: The electric push rod (20) is connected to the inner wall of the crushing chamber (7) in an oblique and symmetrical manner, and The brush (21) is fixedly connected to the top ends of the two electric push rods (20) on the same side, and contacts the filter cartridge (9) along the length direction of the electric push rods (20) during the extension of the electric push rods (20).