High-performance calender for polyvinyl chloride product production
By setting up an edge cutting mechanism and cooling device at the discharge port of the calender, the problem of additional edge cutting after calendering of the polyvinyl chloride film is solved, and the production efficiency and film shaping effect are improved.
Patent Information
- Application Number
- CN202422579065.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing polyvinyl chloride film calenders lack edge cutting function, resulting in additional transfer for edge cutting processing after calendering, which reduces production efficiency.
The edge cutting mechanism is arranged at the outlet of the calender, including a mounting frame, a guide roller, a bidirectional screw and an edge cutting tool. The tool spacing is adjusted by handwheels, and a air cooler is equipped to cool the film to be fixed.
Real-time edge cutting during film calendering is achieved, production efficiency is improved, and the film is quickly shaped through cooling devices, which is convenient for subsequent processing.
Smart Images

Figure CN223236788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyvinyl chloride production, in particular to a high-performance calender for the production of polyvinyl chloride products. Background Art
[0002] During the production process of polyvinyl chloride film, a calender is usually used to calender the raw material mixture extruded from an extruder or an open mill to press it into a polyvinyl chloride film that meets the required specifications and dimensions.
[0003] At present, the existing PVC film calender lacks the function of trimming the PVC film, resulting in the PVC film needing to be transferred for trimming after calendering, which greatly reduces the production efficiency of the PVC film. In this regard, we propose a high-performance calender for the production of PVC products to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to provide a high-performance calender for the production of polyvinyl chloride products to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a high-performance calender for producing polyvinyl chloride products, comprising:
[0006] A base, a calender main body is fixedly installed on the top wall of the base, a winding roller is installed on the top wall of the base at one end away from the calender main body, a trimming mechanism is provided at the discharge port of the calender main body, and the trimming mechanism includes two mounting frames, the two mounting frames are respectively fixedly mounted on both sides of the discharge port of the calender main body, a fixing rod is fixedly welded on the two mounting frames, a pair of guide rollers are rotatably installed between the two fixing rods, a portal frame is fixedly installed on the two fixing rods, a bidirectional screw rod is rotatably installed on the portal frame, two symmetrically arranged moving rods are threadedly connected to the bidirectional screw rod, a trimming tool is fixedly installed on the bottom end of the moving rod, one end of the bidirectional screw rod extends outside the portal frame and is fixedly mounted with a hand wheel.
[0007] Preferably, a slide groove is provided on the top wall of the portal frame, and guide blocks are fixedly welded to the top ends of the two moving rods, and the two guide blocks are slidably connected in the slide groove.
[0008] Preferably, a fixing seat is fixedly welded on the top wall of one end of the portal frame, a stud is threadedly connected to the fixing seat, a locking block is rotatably installed on the bottom end of the stud, a locking wheel is fixedly installed on the bidirectional screw, and the locking block is pressed onto the locking wheel.
[0009] Preferably, a blowing box is fixedly mounted on the inner walls of the two fixing rods, and a plurality of evenly distributed blowing nozzles are fixedly mounted on the blowing box.
[0010] Preferably, an air cooler is fixedly installed on the top wall of the base, a main air duct is fixedly installed on the air outlet of the air cooler, auxiliary air ducts are fixedly installed at both ends of the main air duct, and the ends of the two auxiliary air ducts away from the main air duct are fixedly installed on two blow boxes.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. When the utility model is in use, during the process of calendering and winding the polyvinyl chloride film, the two trimming cutters can be used to trim the polyvinyl chloride film, eliminating the subsequent process of transporting and trimming, thereby improving the production efficiency of the polyvinyl chloride film. The bidirectional screw rod can be rotated by the hand wheel, so that the two moving rods move toward or away from each other on the bidirectional screw rod under the guidance of the guide block, which facilitates the adjustment of the distance between the two trimming cutters, thereby facilitating the adaptation to the trimming requirements of polyvinyl chloride films of different widths, and having higher applicability.
[0013] 2. The air cooler provided in the present invention can blow low-temperature air into the two auxiliary air ducts through the main air duct respectively. The low-temperature air is blown toward the passing polyvinyl chloride film through the blowing box and multiple blowing nozzles, which is convenient for cooling the polyvinyl chloride film and facilitating the rapid shaping of the polyvinyl chloride film, thereby facilitating the subsequent edge trimming process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a high-performance calender for producing polyvinyl chloride products proposed in the utility model;
[0015] Figure 2 This is a three-dimensional structural diagram of a trimming mechanism in a high-performance calender for producing polyvinyl chloride products proposed in the present invention;
[0016] Figure 3 This is a three-dimensional structural diagram of the connection between the bidirectional screw rod and the moving rod in a high-performance calender for producing polyvinyl chloride products proposed by the utility model.
[0017] In the figure: 1. Base; 2. Calendering machine body; 3. Winding roller; 4. Trimming mechanism; 5. Mounting frame; 6. Fixed rod; 7. Guide roller; 8. Door frame; 9. Bidirectional screw; 10. Moving rod; 11. Trimming tool; 12. Hand wheel; 13. Slide; 14. Guide block; 15. Fixed seat; 16. Stud; 17. Locking block; 18. Locking wheel; 19. Blowing box; 20. Blowing nozzle; 21. Air cooler; 22. Main air duct; 23. Auxiliary air duct. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figure 1-3 The utility model provides a technical solution: a high-performance calender for the production of polyvinyl chloride products, comprising:
[0020] A base 1, a calender main body 2 is fixedly installed on the top wall of the base 1, a winding roller 3 is installed on the top wall of the base 1 at one end away from the calender main body 2, a trimming mechanism 4 is provided at the discharge port of the calender main body 2, and the trimming mechanism 4 includes two mounting frames 5, the two mounting frames 5 are respectively fixedly installed on both sides of the discharge port of the calender main body 2, and a fixing rod 6 is fixedly welded on the two mounting frames 5, a pair of guide rollers 7 is rotatably installed between the two fixing rods 6, a portal frame 8 is fixedly installed on the two fixing rods 6, a bidirectional screw rod 9 is rotatably installed on the portal frame 8, and two symmetrically arranged moving rods 10 are threadedly connected to the bidirectional screw rod 9, and a trimming tool 11 is fixedly installed on the bottom end of the moving rod 10, and one end of the bidirectional screw rod 9 extends to the outside of the portal frame 8 and is fixedly installed with a handwheel 12.
[0021] A slide groove 13 is provided on the top wall of the portal frame 8, and a guide block 14 is fixedly welded to the top end of the two moving rods 10. The two guide blocks 14 are slidably connected in the slide groove 13. The sliding cooperation between the guide block 14 and the slide groove 13 can prevent the moving rod 10 from rotating with the bidirectional screw rod 9 when the screw rod 9 rotates, thereby achieving a guiding and positioning effect.
[0022] A fixing seat 15 is fixedly welded on the top wall of one end of the portal frame 8, and a stud 16 is threadedly connected to the fixing seat 15. A locking block 17 is rotatably installed on the bottom end of the stud 16. A locking wheel 18 is fixedly installed on the bidirectional screw rod 9, and the locking block 17 is pressed onto the locking wheel 18. Through the cooperation of the set stud 16, the locking block 17 and the locking wheel 18, the bidirectional screw rod 9 can be locked after the two trimming tools 11 are adjusted to ensure the stability of the trimming tool 11 during the trimming process.
[0023] A blowing box 19 is fixedly mounted on the inner wall of each of the two fixing rods 6 , and a plurality of evenly distributed blowing nozzles 20 are fixedly mounted on the blowing box 19 .
[0024] A cooler 21 is fixedly mounted on the top wall of the base 1, a main air duct 22 is fixedly mounted on the air outlet of the cooler 21, auxiliary air ducts 23 are fixedly mounted on both ends of the main air duct 22, and one end of the two auxiliary air ducts 23 away from the main air duct 22 is fixedly mounted on two blowing boxes 19. When the cooler 21 is running, low-temperature air can be blown into the two auxiliary air ducts 23 through the main air duct 22, and the low-temperature air is blown toward the passing polyvinyl chloride film through the blowing box 19 and multiple blowing nozzles 20, which is convenient for cooling the polyvinyl chloride film and facilitating the rapid shaping of the polyvinyl chloride film, thereby facilitating subsequent edge trimming processing.
[0025] Working principle: When the utility model is in use, after the polyvinyl chloride film is calendered by the calendering machine main body 2, it is guided by two guide rollers 7 to the winding roller 3 for winding. During the calendering and winding process of the polyvinyl chloride film, the two trimming tools 11 provided can be used to trim the polyvinyl chloride film, eliminating the subsequent transportation and trimming process, thereby improving the production efficiency of the polyvinyl chloride film. The bidirectional screw rod 9 can be rotated by the hand wheel 12, so that the two moving rods 10 move toward or back to each other on the bidirectional screw rod 9 under the guiding action of the guide block 13, which is convenient for adjusting the spacing between the two trimming tools 11, thereby facilitating the trimming requirements of polyvinyl chloride films of different widths, and has higher applicability. The provided cold air fan 21 can blow low-temperature air into the two auxiliary air ducts 23 respectively through the main air duct 22, and the low-temperature air is blown to the passing polyvinyl chloride film through the blowing box 19 and multiple blowing nozzles 20, which is convenient for cooling the polyvinyl chloride film and facilitating the rapid shaping of the polyvinyl chloride film, thereby facilitating subsequent trimming processing.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-performance calender for the production of polyvinyl chloride products, characterized in that: include: A base (1) is provided, wherein a calender main body (2) is fixedly mounted on the top wall of the base (1), a winding roller (3) is mounted on the top wall of one end of the base (1) away from the calender main body (2), a trimming mechanism (4) is provided at the discharge port of the calender main body (2), the trimming mechanism (4) comprises two mounting frames (5), the two mounting frames (5) are respectively fixedly mounted on both sides of the discharge port of the calender main body (2), a fixed rod (6) is fixedly welded on the two mounting frames (5), a pair of guide rollers (7) is rotatably mounted between the two fixed rods (6), a portal frame (8) is fixedly mounted on the two fixed rods (6), a bidirectional screw rod (9) is rotatably mounted on the portal frame (8), two symmetrically arranged moving rods (10) are threadedly connected to the bidirectional screw rod (9), a trimming tool (11) is fixedly mounted on the bottom end of the moving rod (10), one end of the bidirectional screw rod (9) extends outside the portal frame (8) and is fixedly mounted with a hand wheel (12).
2. The high-performance calender for producing polyvinyl chloride products according to claim 1, characterized in that: A slide groove (13) is provided on the top wall of the portal frame (8), and guide blocks (14) are fixedly welded to the top ends of the two moving rods (10), and the two guide blocks (14) are slidably connected in the slide groove (13).
3. The high-performance calender for producing polyvinyl chloride products according to claim 1, characterized in that: A fixing seat (15) is fixedly welded on the top wall of one end of the door frame (8), a stud (16) is threadedly connected to the fixing seat (15), a locking block (17) is rotatably mounted on the bottom end of the stud (16), a locking wheel (18) is fixedly mounted on the bidirectional screw rod (9), and the locking block (17) is pressed onto the locking wheel (18).
4. The high-performance calender for producing polyvinyl chloride products according to claim 1, characterized in that: A blowing box (19) is fixedly mounted on the inner walls of the two fixing rods (6), and a plurality of evenly distributed blowing nozzles (20) are fixedly mounted on the blowing box (19).
5. The high-performance calender for producing polyvinyl chloride products according to claim 4, characterized in that: An air cooler (21) is fixedly mounted on the top wall of the base (1), a main air duct (22) is fixedly mounted on the air outlet of the air cooler (21), auxiliary air ducts (23) are fixedly mounted on both ends of the main air duct (22), and ends of the two auxiliary air ducts (23) away from the main air duct (22) are fixedly mounted on two blow boxes (19).