Creasing equipment applied to packaging carton production
By introducing a movable countertop adjustment mechanism and control circuit in the packaging carton production equipment, the problem of inaccurate downward distance and force control of the pressure plate is solved, and the precise compression crease and width adjustment of the carton board is achieved, which avoids damage to the carton board and improves working efficiency.
Patent Information
- Application Number
- CN202422498962.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing packaging carton production crease equipment cannot accurately control the downward distance of the press plate and the crease force, which can easily lead to damage to the carton plate and the workbench width is fixed, which has poor adaptability.
The movable table top adjustment mechanism, crease pressing mechanism and control circuit are adopted to achieve precise control of the downward distance and force of the pressure plate through the combination of threaded seats, screw rods, bearing seats and linear bearings. The table width is adjusted by adjusting the sub-mechanism and electric push rods, and combined with pressure sensors and control circuits, ensuring the crease pressing effect and preventing damage to the carton board.
The precise crease pressing operation of the carton board is achieved to prevent the crease crushing of the carton board, and at the same time adapt to the crease pressing demand of carton boards of different widths, improving work efficiency and operation convenience.
Smart Images
Figure CN223237075U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carton production devices, in particular to a creasing device used in the production of packaging cartons. Background Art
[0002] Packaging cartons are primarily used for product packaging. They are typically produced by fastening the ends of creased carton panels together at intervals using a nailing mechanism to create the finished packaging carton. (The carton's lower and upper ends, as well as its side ends, each have a creased base, cover, and side connecting panels. The two creased cardboard panels on each base and cover are fastened together using pre-set clips. After the product is packaged, the base and cover are secured with tape.)
[0003] Before the production of packaging cartons, the corresponding positions (the lower and upper ends and side ends of the packaging cartons) need to be creased horizontally at 90 degrees. The existing packaging carton production crease equipment generally includes a workbench and an electric or hydraulic press plate. During operation, the carton board is placed on the workbench (the front side has a limit seat, which mainly limits the front end of the carton board and facilitates the downward pressing operation of the press plate). Then the press plate is controlled to move downward and the corresponding position of the carton board is pressed horizontally into the "L"-shaped crease groove on the workbench, thereby forming a crease at the corresponding position of the carton board. Although the existing packaging carton crease equipment meets the production needs to a certain extent, it is limited by the structure and still has the following technical shortcomings. First: When the pressing plate moves downward to crease the carton board, the downward distance is based on manual control or control of the control system (such as PLC). When the staff is inexperienced or the internal software of the control system has an abnormality, the downward distance of the pressing plate is too large or too small, which will have an adverse effect on the quality of the crease of the carton board (if the downward distance of the pressing plate is too small, the crease cannot be effectively formed, and when the downward distance of the pressing plate is too large, there is a probability of damaging the corresponding position of the carton board). Second: The position of the crease groove and the pressing plate of the workbench is fixed, and the front and rear widths of the workbench are also fixed, that is, only carton boards of corresponding width and corresponding position can be creased, and the application has limitations (if the front and rear widths of the creased carton board are relatively short, a workbench with too large a front and rear width will cause inconvenience to the staff's operation). In summary, it is particularly necessary to provide a packaging carton crease production equipment that can effectively control the crease distance and crease force, and can conveniently adjust the width of the workbench. Utility Model Content
[0004] In order to overcome the drawbacks of the existing carton board creasing equipment used in packaging cartons due to structural limitations as described in the background, the utility model provides a creasing equipment for packaging carton production application that can accurately control the downward distance and creasing force of the pressing plate under the joint action of relevant mechanisms, thereby ensuring effective creasing of the corresponding positions of the carton board and preventing damage to the carton board due to excessive creasing force. The front and rear widths of the movable table can also be adjusted back and forth as needed to adapt to creasing operations of carton boards with different front and rear widths.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod having a round shank and a bolt has a round shank to contact with said linking rod. The upper ends of the bearing seats of the two sets of movable table adjustment mechanisms are respectively fixedly installed on both sides of the front lower end of the workbench flat plate; the crease pressing mechanism includes a linear bearing A, an electric push rod, a pressure plate, an adjustment sub-mechanism, a connecting plate, and a pressure sensor. The rear side end of the workbench is fixedly installed with a support seat. There are at least two sets of adjustment sub-mechanisms and linear bearings A respectively. The upper ends of the two sets of linear bearings A and the electric push rod are respectively fixedly installed on the lower end of the connecting plate, the lower end of the electric push rod and the upper end of the pressure sensor are fixedly installed together, and the two sets of linear bearings A and the lower ends of the pressure sensor are respectively fixedly installed on the upper end of the pressure plate; the two sets of adjustment sub-mechanisms are respectively fixedly installed on both side ends of the connecting plate, and the upper ends of the two sets of adjustment sub-mechanisms are respectively fixedly installed on the upper lower end of the support seat; the control circuit is installed in the component box; the power output end of the control circuit is electrically connected to the power input end of the electric push rod.
[0007] Furthermore, the upper end of the flat plate of the workbench and the upper end of the movable table are in the same plane, and the movable table and the flat plate at the upper end of the workbench have the same width.
[0008] Furthermore, the rear end of the movable table top has an indentation groove in the transverse direction, and the transverse length of the indentation groove is consistent with the length of the pressing plate, and the front-to-back width of the pressing plate is smaller than the inner front-to-back width of the indentation groove.
[0009] Furthermore, the indentation groove and the lower end of the pressing plate are located in a vertical plane.
[0010] Furthermore, the adjusting sub-mechanism includes a wire tube, a bearing seat A, and a screw rod A. The screw rod A and the wire tube are connected together by threads. The front and rear ends of the screw rod A are respectively fixedly installed in the inner rings of the bearings of the two bearing seats. The front end of the screw rod A is fixedly installed with a handle A. The outer sides of the upper ends of the wire tubes of the two sets of adjusting sub-mechanisms are respectively fixedly installed on both sides of the connecting plate, and the upper ends of the bearing seats A of the two sets of adjusting sub-mechanisms are respectively fixedly installed on both sides of the support seat.
[0011] Furthermore, a limit seat is laterally fixedly installed on the front side end of the movable table.
[0012] Compared with the prior art, the present invention has the following advantages: (1) under the joint action of the control circuit and the pressure sensor, the present invention can accurately control the downward distance of the pressing plate and the crease force, thereby ensuring that the corresponding position of the carton board is effectively creased and preventing the carton board from being damaged due to excessive crease force; (2) under the action of the adjustment sub-mechanism and the movable table adjustment mechanism, the movable table, the electric push rod and the pressing plate can be adjusted forward or backward to move into place. In this way, since the front and rear widths of the movable table can be adjusted forward and backward as needed, the crease operation at different positions of carton boards with different front and rear widths can be adapted. The present invention brings convenience to the staff and correspondingly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 、 Figure 3 It is a partial structural diagram of the utility model;
[0016] Figure 4 It is a road map of the present utility model. DETAILED DESCRIPTION
[0017] Figure 1-Figure 4 As shown in the figure, a creasing device for packaging carton production application includes a workbench 1, a movable table 2, a power module Q1, a power switch S1, and a movable table adjustment mechanism, a creasing mechanism, and a control circuit 5; the front upper end of the workbench 1 is lower than the rear upper end height ( The movable table 2 has the same width as the left and right widths of the flat plate 101 at the upper end of the workbench, and a "┌"-shaped limit seat 102 is horizontally welded to the front upper side of the movable table; the movable table adjustment mechanism 3 has two identical sets, each set of movable table adjustment mechanism includes a threaded seat 31, a screw rod 32, a bearing seat 33, and a linear bearing 34. The middle part of the screw rod 32 and the internal thread of the threaded seat 31 are threadedly connected together, and the inner ring of the bearing seat 33 is tightly sleeved on the outer side of the rear end of the screw rod 32. A rotating handle 35 is welded to the front end of the screw rod 32; the outer upper ends of the bearing sleeves of the linear bearings 34 of the two sets of movable table adjustment mechanisms are respectively welded longitudinally to the left and right sides of the lower end of the movable table 2, and the inner sides of the bearing rods of the two sets of linear bearings are respectively welded with a The inner sides of the connecting blocks 341 of the two sets of linear bearings are respectively welded longitudinally on the left and right sides of the front end of the workbench 1; the upper ends of the threaded seats 31 of the two sets of movable table adjustment mechanisms are welded to the lower parts of the left and right front ends of the movable table 3 and are located on the outside of the linear bearings 34, and the upper ends of the bearing seats 33 of the two sets of movable table adjustment mechanisms are respectively welded to the left and right sides of the front lower end of the flat plate 101 of the workbench; the crease mechanism includes a linear bearing A41, an electric push rod M1, a pressure plate 42, an adjustment sub-organization 43, a connecting plate 44, and a pressure sensor Q2. There is a Type support seat 103, there are two sets of adjustment sub-mechanisms 43 and linear bearings A41 respectively, the upper ends of the bearing sleeves of the two sets of linear bearings A41 are vertically distributed and respectively installed on the lower ends of the left and right sides of the connecting plate 44 by bolts, the upper end of the cylinder of the electric push rod M1 is vertically distributed and installed on the middle of the lower end of the connecting plate 44 by bolts, the lower end of the push column of the electric push rod M1 and the upper end of the pressure sensor Q1 are installed together by bolts, the lower ends of the bearing rods of the two sets of linear bearings A41 and the lower end of the force surface of the pressure sensor Q2 are respectively installed on the left and right sides and the middle of the pressure plate 42 by bolts; the two sets of adjustment sub-mechanisms 43 are respectively installed on the left and right sides of the connecting plate 44, and the upper ends of the two sets of adjustment sub-mechanisms 43 are respectively installed on the upper lower ends of the support seat 103; the power module Q1 and the control circuit 5, and the power switch S1 are installed in the component box 6 on the outer side of the middle front of the movable table.
[0018] Figure 1-Figure 4As shown in FIG, the upper end of the workbench's flat plate 101 and the upper end of the movable table 2 are in the same plane. A transverse "L"-shaped indentation groove 21 is formed at the rear end of the movable table 2. The transverse length of the indentation groove 21 is the same as the length of the pressing plate 42, and the front-to-back width of the pressing plate 42 is smaller than the inner front-to-back width of the indentation groove 21. The lower ends of the indentation groove 21 and the pressing plate 42 are in a vertical plane. The adjusting sub-mechanism includes a wire tube 431, a bearing seat A432, and a screw rod A433. The middle part of the screw rod A433 and the wire tube 431 are connected together by threads. The front and rear ends of the screw rod A433 are tightly fitted in the inner rings of the bearings of the two bearing seats A432, and the front side end of the screw rod A433 is located outside the front end of the bearing A432. A handle A434 is welded to the front end of the screw rod A433. The outer sides of the upper ends of the wire tubes 431 of the two sets of adjusting sub-mechanisms are respectively welded to the two sides of the lower end of the connecting plate 44. The upper ends of the bearing seats A432 of the two sets of adjusting sub-mechanisms are respectively installed on the left and right sides of the upper lower end of the support seat 103 by threads (the upper end height of the connecting plate 44 is lower than the upper lower end height of the support seat 103). The control circuit includes resistors R1 and R2, a relay K, and a transistor VT connected via circuit board wiring. The positive power input terminal of relay K and the positive control power input terminal are connected, one end of the first resistor R1 and one end of the second resistor R2 and the base of the transistor VT are connected, the collector of the transistor VT and the negative power input terminal of the relay K1 are connected, and the emitter of the transistor VT and the other end of the second resistor R2 and the negative control power input terminal of the relay K are connected. The power input terminals 1 and 2 of the power module Q1 are connected to the two poles of the AC 220V power supply via wires, respectively. The power output terminals 3 and 4 of the power module Q1 are connected to the power input terminals 1 and 2 of the power switch S1 and the power input terminals 1 and 2 of the pressure sensor Q2 via wires, respectively. The first power output terminals 3 and 4 of the power switch S1 are connected to the positive and negative power input terminals of the electric push rod M1 via wires, respectively. The second power output terminals 5 and 6 of the power switch S1 are connected to the positive power input terminal of the power input terminal relay K of the control circuit and the emitter of the transistor VT via wires, respectively. The two normally closed contact terminals of the power output terminal relay K of the control circuit are connected to the positive and negative power input terminals of the electric push rod M via wires, respectively. The signal output terminal 3 of the pressure sensor Q2 is connected to the other end of the signal input terminal resistor R1 of the control circuit via wires. The power module Q1 is a finished product of an AC 220V to DC 24V switching power supply module; the resistance values of resistors R1 and R2 are 10K and 2K respectively; the transistor VT model is 9013; the relay K is a DC24V relay; the pressure sensor Q2 is a finished product of a weighing sensor model JLBU-1, which has two power input terminals and one signal output terminal; the electric push rod M1 is a finished product of a reciprocating electric telescopic rod. Figure 4 All electrical components are mature industrial technologies, and this application does not elaborate on the working principles.
[0019] Figure 1-Figure 4As shown in the figure, after the AC 220V power supply enters the power input terminal of the power module Q1, the 3rd and 4th pins of the power module Q1 output a stable DC 24V power supply which enters the power input terminal of the control circuit and the power switch S1. The working process of this novel method is as follows. (1) According to the front and back width of the carton board, it is necessary to adjust the front and back width of the movable table 2 and the workbench flat plate 101 to be larger or smaller. When the staff rotates the two handles 35 clockwise or counterclockwise with both hands (the linear bearing 34 is the guide for the front and back movement of the movable table 2), the rear side of the screw rod 32 rotates along the inner ring of the bearing seat 33, the outer thread of the screw rod 32 acts on the inner thread of the thread seat, and the front end of the screw rod 32 drives the thread seat 31 to move forward or backward. In this way, the movable table 2 will move synchronously with the front end of the workbench flat plate 101 to expand or shrink, and then the front and back width between the workbench and the movable table will increase or decrease; stop rotating the handle after it is in place. (2) When the staff rotates the two handles A434 clockwise or counterclockwise by hand (the linear bearing A432 guides the forward and backward movement of the connecting plate 44), the rear side of the screw rod A433 rotates along the inner ring of the bearing seat A432, and the external thread of the screw rod A433 acts on the internal thread of the wire tube 431, and the wire tube 431 drives the connecting plate 44 and the pressure plate 21 to move forward or backward. After the handle A433 is in place, the rotation is stopped (the indentation groove 21 and the lower end of the pressure plate 42 are in a vertical plane). Through the above, the new model can adjust the movable table, the electric push rod and the pressure plate to move forward or backward respectively. In this way, since the front and rear width of the movable table can be adjusted forward and backward according to needs, it can facilitate the crease operation at different positions of the carton boards with different front and rear widths. (3) When the staff member turns the power switch S1 handle to the left, the 1st and 2nd pins and the 3rd and 4th pins of the power switch S1 are connected respectively, so that the positive and negative power input terminals of the electric push rod M1 are energized and its push column drives the pressure plate 42 upward (the linear bearing A plays a guiding and limiting role), and the lower end of the pressure plate 42 and the indentation groove 21 are spaced apart and the power switch S1 is turned off; then the staff member places the part of the carton board that needs to be creased horizontally on the upper end of the indentation groove 21 (the front end of the carton board is located at the lower end of the limit seat), and the staff member turns the power switch S1 handle to the right, and the 1st and 2nd pins and the 5th and 6th pins of the power switch S1 are connected respectively, so that the negative and positive power input terminals of the electric push rod M1 are energized and its push column drives the pressure plate 42 downward, so that the lower end of the pressure plate will enter the "L"-shaped indentation groove (the depth is only about 2 cm), pressing down the indentation groove of the carton board to form a 90-degree indentation (the rear end of the carton board is upturned).In step (3), when the pressing plate 42 is pressed down to contact the upper end of the carton board, if the pressure is insufficient, the force acting on the force surface of the pressure sensor Q2 is small, and the voltage signal outputted from its pin 3 is relatively low. In this way, the voltage signal outputted from the pin 3 of the pressure sensor Q2 is divided by the resistors R1 and R2 and enters the base of the transistor VT, which is lower than 0.7V. The transistor VT will not be turned on, and the relay K will not be energized and attracted. Then, the 24V power supply continues to enter the negative and positive power input terminals of the electric push rod M through the two control power input terminals and the two normally closed contact terminals of the relay K, and the electric push rod M continues to be energized to push the pressing plate downward and perform indentation operations on the carton board. The pressing plate 42 is pressed down to contact the upper end of the carton board. When the pressure is sufficient, the force acting on the force surface of the pressure sensor Q2 is large, and the voltage signal output by its 3rd pin is relatively high. In this way, the voltage signal output by the 3rd pin of the pressure sensor Q2 is divided by the resistors R1 and R2 and enters the base of the transistor VT, which is higher than 0.7V. The transistor VT will turn on the collector to output a low level and enter the base of the transistor VT. The transistor VT will turn on the collector and output a low level and enter the negative power input terminal of the transistor K. The relay K will be energized to attract its control power input terminal and the normally closed contact terminal to open the circuit. Then, the 24V power supply will no longer continue to enter the negative and positive power input terminals of the electric push rod M through the two control power input terminals and the two normally closed contact terminals of the relay K. The electric push rod M will no longer be energized to push the pressing plate downward to complete the indentation operation on the carton board. After the creasing is completed, the staff member turns the power switch S1 handle to the left again, so that the electric push rod M1 will drive the pressing plate upward again. After it is in place, the power switch is turned off, and the folded carton board can be taken out from left to right, and the creasing operation can be carried out on other parts of the carton board. Through the above, the new model can accurately control the downward distance of the pressing plate and the creasing force under the joint action of the control circuit and pressure sensor, ensuring the effective creasing of the corresponding position of the carton board while preventing the carton board from being damaged due to excessive creasing force. This new model brings convenience to the staff and correspondingly improves work efficiency.
[0020] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that come within the meaning and range of equivalents of the claims be included in the present invention.
[0021] In addition, it should be understood that although this specification is described in terms of implementation methods, the implementation methods do not only include an independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in the embodiments can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A creasing device for packaging carton production, comprising a workbench and a movable table, characterized in that: The cam is fixedly mounted on the workbench, and the cam is secured to the bottom of the workbench with respect to the front end of the workbench. The cam is secured to the bottom of the workbench with respect to the front end of the workbench. The cam is secured to the bottom of the workbench with respect to the front end of the workbench. The two ends of the adjusting sub-mechanism are fixedly installed on the front lower end of the flat plate of the workbench; the crease forming mechanism includes a linear bearing A, an electric push rod, a pressure plate, an adjusting sub-mechanism, a connecting plate, and a pressure sensor. The rear end of the workbench is fixedly installed with a support seat. There are at least two sets of adjusting sub-mechanisms and linear bearings A respectively. The upper ends of the two sets of linear bearings A and the electric push rod are respectively fixedly installed on the lower end of the connecting plate, the lower end of the electric push rod and the upper end of the pressure sensor are fixedly installed together, and the two sets of linear bearings A and the lower ends of the pressure sensor are respectively fixedly installed on the upper end of the pressure plate; the two sets of adjusting sub-mechanisms are respectively fixedly installed on the two side ends of the connecting plate, and the upper ends of the two sets of adjusting sub-mechanisms are respectively fixedly installed on the upper lower end of the support seat; the control circuit is installed in the component box; the power output end of the control circuit is electrically connected to the power input end of the electric push rod.
2. The creasing device for packaging carton production according to claim 1, characterized in that: The upper end of the flat plate of the workbench and the upper end of the movable table are in the same plane, and the width of the flat plate at the upper end of the movable table is consistent with that of the workbench.
3. The creasing device for packaging carton production according to claim 1, characterized in that: The rear end of the movable table is laterally provided with an indentation groove, and the lateral length of the indentation groove is consistent with the length of the pressing plate, and the front-to-back width of the pressing plate is smaller than the inner front-to-back width of the indentation groove.
4. The creasing device for packaging carton production according to claim 1, characterized in that: The indentation groove and the lower end of the pressing plate are in a vertical plane.
5. The creasing device for packaging carton production according to claim 1, characterized in that: The adjusting sub-mechanism includes a wire tube, a bearing seat A, and a screw rod A. The screw rod A and the wire tube are connected together by threads. The front and rear ends of the screw rod A are respectively fixedly installed in the inner rings of the bearings of the two bearing seats. The front end of the screw rod A is fixedly installed with a handle A. The outer sides of the upper ends of the wire tubes of the two sets of adjusting sub-mechanisms are respectively fixedly installed on both sides of the connecting plate, and the upper ends of the bearing seats A of the two sets of adjusting sub-mechanisms are respectively fixedly installed on both sides of the support seat.
6. The creasing device for packaging carton production according to claim 1, characterized in that: A limit seat is fixedly installed transversely on the front side of the movable table.