Efficient electrode slice arranging machine

Abstract

The efficient electrode slice arranging machine is arranged on the upper surface of a rack and comprises two carrier tables, a side-by-side material taking assembly and a self-lifting stock bin assembly, the two carrier tables are arranged in a bilateral symmetry mode with the longitudinal center line of the upper surface of the rack as the reference, and the two carrier tables are both arranged on the front side of the upper surface of the rack; two groups of carrier tables are arranged on the rack, side-by-side material taking assemblies are arranged at the two ends of the two groups of carrier tables in a crossing manner, self-lifting stock bin assemblies are arranged on the rear sides of the two groups of carrier tables, and the self-lifting stock bin assemblies are arranged below the rear side of the upper surface of the rack in an inward concave manner, so that the sheet arranging precision is high, the sheet arranging speed is high, sheet arranging work of two stations (long electrode sheets and short electrode sheets) is completed, the consumed time is short, and the efficiency is high. The device is high in sheet arranging efficiency, stable in performance, low in failure rate, capable of working continuously and capable of adapting to different specifications by adjusting parameters after the carrier and the stock bin assembly are replaced.

Description

Technical Field

[0001] This article belongs to the technical field of electrode sheet arranging machines, and specifically relates to a high-efficiency electrode sheet arranging machine. Background Art

[0002] The optimal temperature range for lithium-ion batteries is +20°C to +30°C. At low temperatures, lithium-ion batteries will experience lithium deposition at the anode, resulting in a permanent reduction in capacity. At high temperatures, the active chemicals may undergo irreversible reactions, destroying the battery.

[0003] The main impacts: cycle life, driving range, and charging time. Therefore, a PTC assembly is currently required to heat lithium-ion batteries. The PTC assembly requires neatly arranged PTC chips, so the PTC chips need to be arranged in neat rows.

[0004] However, the size of PTC sheets is usually too small and the precision is extremely high, so a special sheet arrangement machine is needed to arrange the sheets on the electrode sheets in sequence. Before the PTC sheets are arranged, in order to facilitate the arrangement of the PTC sheets, the electrode sheets need to be distributed and positioned on the carrier table to facilitate the subsequent placement of the PTC sheets.

[0005] However, due to the high precision of the electrode sheet itself, manual placement is not allowed during the arrangement on the carrier to prevent damage to the electrode sheet caused by excessive manpower. If a simple gripper is used, not only will the efficiency be low, but also because the electrode sheet itself is too long, it is necessary to frequently replace the full carrier, which further reduces the efficiency. Utility Model Content

[0006] In order to solve the above problems, this paper proposes an efficient electrode sheet arrangement machine, which is arranged on the upper surface of the frame. The arrangement machine includes a carrier table, a side-by-side material collection component and a self-lifting hopper component. The carrier table is symmetrically arranged in two groups based on the longitudinal center line of the upper surface of the frame. The carrier tables of the two groups are both arranged on the front side of the upper surface of the frame. The two ends of the carrier tables of the two groups are cross-typed with side-by-side material collection components. The rear sides of the carrier tables of the two groups are provided with self-lifting hopper components. The self-lifting hopper components are concavely arranged at the lower rear side of the upper surface of the frame. The side-by-side material collection components include a gantry frame, a gantry frame, a longitudinal slide Rail, suction head bracket and single suction head, the self-lifting silo assembly includes a discharge silo, a silo detector and a jacking mechanism, the carrier platform, gantry cross frame, suction head bracket, discharge silo and silo detector are all horizontally parallel to each other, the discharge silos are respectively arranged on the rear side of each carrier platform, and each discharge silo is relatively provided with a silo detector, sheet arrangement accuracy: sheet arrangement speed: completes the sheet arrangement work of two workstations (long electrode sheet and short electrode sheet), takes a short time, has high sheet arrangement efficiency, stable performance, low failure rate, can work continuously, after replacing the carrier and silo assembly, adjust the parameters to adapt to different specifications.

[0007] The frame is in the shape of a rectangular table frame, with protective brackets provided at the four corners above the table top of the frame, an operation panel provided on the outside of the front of the protective bracket, a concave platform provided in parallel with the rear side of the frame, a discharge bin provided in the middle of the surface of the concave platform, a jacking mechanism provided inside the lower part of the concave platform, and a hopper detector provided between the discharge bins at the steps of the concave platform, the jacking mechanism passes through the bottom of the discharge bin and is connected to the inside of the hopper, and the frame with different concave and convex heights can conveniently be set up at the rear side of the frame, so that the discharge bin can be stacked and taken from the top.

[0008] The carrier platform is in the shape of a rectangular groove-type carrier platform. Several carrier platforms are combined into a carrier platform group through positioning tooling. The surface of the carrier platform is provided with several electrode sheet positioning grooves in a horizontal array. The electrode sheet positioning grooves are parallel to the suction head bracket and the discharge bin. By setting two symmetrical groups of carrier platforms on the left and right sides, the assembly and discharge of electrode sheets of different lengths can be realized, thereby improving the production efficiency of discharge.

[0009] The gantry frames are symmetrically arranged at both ends of the horizontal center line of the frame, and the upper ends of the symmetrical gantry frames at both ends are horizontally provided with a gantry frame, and a longitudinal slide rail is provided at the bottom of the gantry frame for horizontal movement, and a suction head bracket is provided at the bottom of the longitudinal slide rail for horizontal movement, and a plurality of single suction heads are provided vertically at the bottom of the suction head bracket, and the single suction heads are arranged at the bottom of the suction head bracket in groups, and the distance between the two ends of the single suction heads in each group is less than the length of the electrode sheet. The longitudinal slide rail is provided at the bottom of the gantry frame for horizontal movement, and the suction head bracket is provided at the bottom of the longitudinal slide rail for longitudinal movement, and the middle part of the suction head bracket is vertically and independently provided with an up and down displacement cylinder, which realizes parallel movement in three directions, thereby realizing rapid positioning and discharging on different carriers at both ends, and the suction head grasping method can not only improve the grasping efficiency, but also ensure the protection of the electrode sheet during the grasping process to prevent damage.

[0010] The discharge bin is an upper discharge bin of the top type, with a discharge port provided horizontally on the upper surface of the discharge bin, and a number of electrode sheets vertically stacked inside the discharge bin. The bottom of the discharge bin passes through the surface of the frame and is connected to the jacking mechanism. Sensing openings are provided on both sides of the discharge port, and bin detectors are provided on the outer sides of the sensing openings. Through the upper discharge type discharge bin, convenient and fast direct discharging is achieved, and bin detectors are provided on both sides of each discharge bin, so that it can detect in real time whether there are electrode sheets at the discharge port. If no electrode sheets are sensed, the jacking device can be started to eject the electrode rows inside the discharge bin.

[0011] Beneficial effects:

[0012] Arrangement accuracy: The electrode sheets can be arranged accurately according to the set parameters and placed in the corresponding grooves on the carrier. The accuracy requirement is ±0.1 on one side.

[0013] Sheet arrangement speed: It takes about 24 seconds to complete the sheet arrangement work of two stations (long electrode sheets and short electrode sheets), with high sheet arrangement efficiency to meet production needs.

[0014] Stability: During long-term operation, the performance is stable, the failure rate is low, and it can work continuously for more than 24 hours

[0015] Compatibility: After replacing the carrier and silo components, adjust the parameters to adapt to different specifications. Automation level: It has automatic suction, film arrangement and other functions to reduce manual intervention.

[0016] Convenience of operation: It has a friendly human-computer interaction interface, which is easy to operate and convenient for operators to set and adjust parameters.

[0017] Easy to clean and maintain: Easy to perform daily cleaning and regular maintenance, reducing maintenance costs and time.

[0018] Safety: Equipped with complete safety protection devices, such as emergency stop button, protective door, etc., to ensure the safety of operators.

[0019] By using the racks with different concave and convex layer heights, it is convenient to set up a silo on the rear side of the rack, so that the material can be taken from the upper end in a stacked manner.

[0020] By setting up two sets of symmetrical carrier platforms on the left and right sides, it is possible to assemble and arrange electrode sheets of different lengths, thereby improving the production efficiency of arrangement.

[0021] Through parallel movement in three directions, it is possible to quickly position and discharge materials on different carriers at both ends. The gripping method of the suction head can not only improve the gripping efficiency, but also ensure the protection of the electrode sheet during the gripping process to prevent damage.

[0022] The upper discharge bin is used for quick and convenient direct discharge. Bin detectors are provided on both sides of each bin to detect in real time whether there are electrode sheets at the discharge port. If no electrode sheets are sensed, the lifting device will be activated to eject the electrode sheets inside the bin. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front view schematic diagram of a highly efficient electrode sheet arrangement machine;

[0024] Figure 2 It is a side internal schematic diagram of a highly efficient electrode sheet arrangement machine;

[0025] Figure 3 This is a schematic diagram of the back of an efficient electrode sheet arrangement machine;

[0026] In the figure; 1. Frame, 2. Operation panel, 3. Carrier platform, 4. Gantry frame, 5. Gantry frame, 6. Longitudinal slide rail, 7. Suction head bracket, 8. Single suction head, 9. Discharge bin, 10. Bin detector, 11. Lifting mechanism. DETAILED DESCRIPTION

[0027] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0028] Frame 1, operation panel 2, carrier platform 3, gantry frame 4, gantry frame 5, longitudinal slide rail 6, suction head bracket 7, single suction head 8, discharge bin 9, bin detector 10, jacking mechanism 11.

[0029] like Figure 1 、2 , 3 shown;

[0030] An efficient electrode sheet arrangement machine, which is arranged on the upper surface of the frame 1, comprises a carrier table 3, a side-by-side material taking component and a self-lifting silo component. The carrier table 3 is symmetrically arranged in two groups with the longitudinal midline of the upper surface of the frame 1 as the reference. The carrier tables 3 of the two groups are both arranged on the front side of the upper surface of the frame 1. The two ends of the carrier tables 3 of the two groups are cross-typed with side-by-side material taking components. The rear side of the carrier tables 3 of the two groups is provided with a self-lifting silo component. The self-lifting silo component is concavely arranged at the lower rear side of the upper surface of the frame 1. The side-by-side material taking component comprises a gantry frame 4, a gantry cross frame 5, a longitudinal slide rail 6, a suction head bracket 7 and a single suction head 8. The self-lifting silo component comprises a discharge bin 9, a bin detection The device 10 and the lifting mechanism 11, the carrier platform 3, the gantry cross frame 5, the suction head bracket 7, the discharge bin 9 and the bin detector 10 are all horizontally parallel to each other, the discharge bins 9 are respectively arranged on the rear side of each carrier platform 3, and the bin detector 10 is relatively provided between each discharge bin 9. The shape of the frame 1 is a rectangular table frame 1, and protective brackets are provided at the four corners above the table of the frame 1. An operation panel 2 is provided on the outside of the front of the protective bracket. A concave platform is provided in parallel with the rear side of the frame 1, and a discharge bin 9 is provided in the middle of the surface of the concave platform. A lifting mechanism 11 is provided inside the lower part of the concave platform, and the steps of the concave platform are provided between the discharge bins 9. A bin detector 10 is provided. The mechanism 11 passes through the bottom of the discharge bin 9 and is connected to the inside of the bin. The carrier platform 3 is in the shape of a rectangular groove-type carrier platform 3. Several carrier platforms 3 are combined into a carrier platform 3 group through positioning tooling. The surface of the carrier platform 3 is provided with a plurality of electrode sheet positioning grooves in a horizontal array. The electrode sheet positioning grooves are parallel to the suction head bracket 7 and the discharge bin 9. The gantry stand 4 is symmetrically arranged at both ends of the horizontal center line of the frame 1. The upper ends of the symmetrical gantry stands 4 at both ends are horizontally straddled with a gantry cross frame 5. The lower part of the gantry cross frame 5 is provided with a longitudinal slide rail 6 for horizontal movement. The bottom of the longitudinal slide rail 6 is provided with a suction head bracket 7 in a horizontal manner. The lower part of the suction head bracket 7 is provided with a plurality of single suction heads 8 in a vertical manner. The single suction heads 8 are arranged in groups at the bottom of the suction head bracket 7. The distance between the two ends of the single suction heads 8 in each group is less than the length of the electrode sheet. The discharge bin 9 is an upper discharge bin of the top type. The upper surface of the discharge bin 9 is horizontally provided with a discharge port. The interior of the discharge bin 9 is vertically stacked with a number of electrode sheets. The bottom of the discharge bin 9 passes through the surface of the frame 1 and is connected to the jacking mechanism 11. Sensing openings are provided on both sides of the discharge port, and the outer sides of the sensing openings are provided with a silo detector 10. The longitudinal slide rail 6 is horizontally movable and arranged at the bottom of the gantry cross frame 5. The suction head bracket 7 is longitudinally movable and arranged at the bottom of the longitudinal slide rail 6. The middle part of the suction head bracket 7 is vertically independent and provided with an up and down displacement cylinder.

[0031] Implementation examples;

[0032] 1. Place the filled long and short electrode sheet silos (each type of electrode sheet consists of two groups of silos) in the corresponding positions of the equipment respectively. Press the reset button on the display screen to start the equipment to search for parameters. The lifting mechanism 11 starts working. At the same time, the sensor identifies whether the electrode sheet in the silo has been lifted to the corresponding horizontal position.

[0033] 2. Place the carrier on the corresponding positioning tooling of the equipment.

[0034] 3. The interface prompts that the parameter search is completed and the device can be started at any time.

[0035] 4. On the working table of the equipment, start buttons are set on the left and right sides, corresponding to the 1st and 2nd station silos and the 3rd and 4th station silos respectively. Press the corresponding button and the vacuum suction component will suck the electrode sheets in the 1st and 2nd silos or the 3rd and 4th silos. A delay of about 0.5 seconds is designed after suction to prevent the electrode sheets from sticking together due to negative pressure or static electricity. The suction of multiple electrode sheets is avoided to the maximum extent without affecting the overall beat. Then the carrier is placed in the corresponding groove position. The beat is 24S / group, which can complete the arrangement of electrode sheets on the left and right carriers.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An efficient electrode sheet arranging machine, which is arranged on the upper surface of the frame, characterized in that: The film arrangement machine includes a carrier platform, a side-by-side material picking assembly and a self-lifting silo assembly. The carrier platforms are symmetrically arranged in two groups with the longitudinal center line of the upper surface of the frame as the reference. The carrier platforms of the two groups are both arranged on the front side of the upper surface of the frame. The two ends of the carrier platforms of the two groups are cross-arranged with side-by-side material picking assemblies. The rear sides of the carrier platforms of the two groups are provided with self-lifting silo assemblies. The self-lifting silo assembly is concavely arranged at the lower rear side of the upper surface of the frame. The side-by-side material picking assembly includes a gantry frame, a gantry cross frame, a longitudinal slide rail, a suction head bracket and a single suction head. The self-lifting silo assembly includes a discharge bin, a bin detector and a jacking mechanism. The carrier platform, gantry cross frame, suction head bracket, discharge bin and bin detector are all horizontally parallel to each other. The discharge bins are respectively arranged on the rear side of each carrier platform, and bin detectors are relatively provided between each discharge bin.

2. The efficient electrode sheet arrangement machine according to claim 1, characterized in that: The frame is in the shape of a rectangular table frame, and protective brackets are provided at the four corners above the table top of the frame. An operation panel is provided on the outside of the front of the protective bracket. A concave platform is provided in parallel with the rear side of the frame, and a discharge bin is provided in the middle of the surface of the concave platform. A lifting mechanism is provided inside the lower part of the concave platform, and a bin detector is provided between the discharge bins at the steps of the concave platform. The lifting mechanism passes through the bottom of the discharge bin and is connected to the inside of the bin.

3. The efficient electrode sheet arranging machine according to claim 1, characterized in that: The carrier platform is in the shape of a rectangular groove-type carrier platform. Several carrier platforms are combined into a carrier platform group through positioning tooling. The surface of the carrier platform is provided with several electrode sheet positioning grooves in a horizontal array. The electrode sheet positioning grooves are parallel to the suction head bracket and the discharge bin.

4. The efficient electrode sheet arrangement machine according to claim 1, characterized in that: The gantry stand is symmetrically arranged at both ends of the horizontal center line of the frame, and the upper ends of the symmetrical gantry stands at both ends are horizontally provided with a gantry cross frame, and the lower part of the gantry cross frame is provided with a longitudinal slide rail for horizontal movement, and the bottom of the longitudinal slide rail is horizontally provided with a head bracket, and the lower part of the head bracket is provided with a plurality of single heads vertically, and the single heads are arranged in groups at the bottom of the head bracket, and the distance between the two ends of the single heads in each group is less than the length of the electrode sheet.

5. The efficient electrode sheet arranging machine according to claim 1, characterized in that: The discharge bin is an upper discharge bin of the top type, a discharge port is horizontally provided on the upper surface of the discharge bin, a number of electrode sheets are vertically stacked inside the discharge bin, the bottom of the discharge bin passes through the surface of the frame and is connected to the jacking mechanism, sensing openings are provided on both sides of the discharge port, and bin detectors are provided on the outer sides of the sensing openings.

6. The efficient electrode sheet arranging machine according to claim 1, characterized in that: The longitudinal slide rail is laterally movable and arranged at the bottom of the gantry cross frame, the suction head bracket is longitudinally movable and arranged at the bottom of the longitudinal slide rail, and the middle part of the suction head bracket is vertically independent and provided with an up and down displacement cylinder.

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