Pillow product shaping device
Through automated pillow product plastic surgery devices, the problem of inefficient traditional manual plastic surgery is solved, the uniform distribution of fillers and product quality is achieved, and the production cost and labor intensity are reduced.
Patent Information
- Application Number
- CN202422588711.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The uniform distribution of fillers in traditional pillow production relies on manual manual operations, resulting in inefficiency and increased production costs and labor intensity.
The plastic shaping device of automated pillow products is adopted, including a plastic shaping platform, transmission belt, plastic shaping part and sensor. Through the coordination of the plastic shaping roller and the transmission belt, the automatic uniform distribution of the filler is achieved, and the electrical connection between the sensor and the telescopic mechanism is used for automatic control.
It improves plastic surgery efficiency, shortens production cycle, reduces costs, ensures product quality and feel comfort, and reduces manual intervention and operation difficulty.
Smart Images
Figure CN223238723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of household product production, in particular to a pillow product shaping device. Background Art
[0002] In pillow production, uniform distribution of fillings is crucial to the final product quality and user experience. Traditional pillow manufacturing often relies on manual operations such as patting and kneading the filled pillows to evenly distribute the filling (such as cotton and down) to achieve the desired shape and feel. However, this method is not only inefficient but also increases production costs and labor intensity. Utility Model Content
[0003] The purpose of the utility model is to provide a pillow product shaping device to solve the technical problem of low efficiency in the traditional manual shaping of filled pillow products.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide a pillow product shaping device, the pillow product shaping device comprising:
[0005] Plastic platform;
[0006] A conveyor belt, the conveyor belt being arranged on the shaping platform;
[0007] A shaping part, the shaping part is arranged above the conveyor belt, the shaping part includes a gantry, a slide bar, a lifting platform, a telescopic mechanism, and a shaping roller. The gantry spans the conveyor belt, the slide bar is slidably fitted on the gantry, the lifting platform is connected to the bottom of the slide bar, one end of the telescopic mechanism is connected to the gantry, and the other end of the telescopic mechanism is connected to the lifting platform. The shaping roller is rotatably arranged on the lifting platform;
[0008] The sensors are arranged on both sides of the conveyor belt and are located at the front end of the shaping portion. The sensors are electrically connected to the telescopic mechanism.
[0009] In one embodiment, a plurality of spherical bumps are provided on the surface of the shaping roller.
[0010] In one embodiment, a collecting frame is further included, and the collecting frame is arranged downstream of the conveyor belt.
[0011] In one embodiment, a plurality of the shaping portions are included, and each of the shaping portions is evenly distributed on the conveyor belt.
[0012] In one embodiment, a driving motor is further included, and the driving motor is arranged on the lifting platform, and the driving motor is connected to the shaping roller.
[0013] In one embodiment, the surface of the conveyor belt is provided with an anti-slip layer to increase the friction between the conveyor belt and the pillow products, ensuring that the products are stable and do not slip during the conveying and shaping process.
[0014] One or more of the above technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
[0015] This new pillow shaping system utilizes automated shaping, replacing traditional manual shaping methods. This significantly improves shaping efficiency, shortens production cycles, and reduces production costs. The coordination of shaping rollers and conveyor belts ensures even distribution of filling within the pillow, resulting in a consistent shape and comfortable feel, improving overall product quality. Furthermore, by electrically connecting sensors to the retractable mechanism, this new system achieves automated control, reducing manual intervention, operational complexity, and labor intensity.
[0016] In summary, the pillow product shaping device of the present invention has shown significant beneficial effects in improving production efficiency, ensuring product quality, simplifying operations, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic structural diagram of a pillow product shaping device provided in an embodiment of the present utility model.
[0019] The reference numerals are as follows:
[0020] 1. Shaping platform; 2. Conveyor belt; 3. Shaping part; 4. Sensor; 5. Collection frame; 31. Gantry; 32. Slide bar; 33. Lifting platform; 34. Telescopic mechanism; 35. Shaping roller; 351. Bump. DETAILED DESCRIPTION
[0021] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0022] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0025] See also Figure 1 The embodiment of the present application provides a pillow product shaping device, including a shaping platform 1, a conveyor belt 2, a shaping part 3, and a sensor 4, wherein the conveyor belt 2 is arranged on the shaping platform 1; the shaping part 3 is arranged above the conveyor belt 2, and the shaping part 3 includes a gantry 31, a slide bar 32, a lifting platform 33, a telescopic mechanism 34, and a shaping roller 35. The gantry 31 spans the conveyor belt 2, the slide bar 32 slides on the gantry 31, the lifting platform 33 is connected to the bottom of the slide bar 32, one end of the telescopic mechanism 34 is connected to the gantry 31, and the other end of the telescopic mechanism 34 is connected to the lifting platform 33. The shaping roller 35 is rotatably arranged on the lifting platform 33; the sensor 4 is arranged on both sides of the conveyor belt 2, and the sensor 4 is located at the front end of the shaping part 3, and the sensor 4 is electrically connected to the telescopic mechanism 34.
[0026] The pillow product shaping device provided in this embodiment, when shaping, workers place the filled pillow products one by one onto the conveyor belt 2, and send them to the shaping part 3 through the conveyor belt 2. When the sensor 4 senses the product, the sensor 4 controls the telescopic mechanism 34 to extend, causing the lifting platform 33 to descend, thereby pressing the shaping roller 35 down onto the product, and cooperating with the conveying action of the conveyor belt 2 to rotate the roller (the roller presses the product, and the pressure between the product and the conveyor belt 2 increases while the static friction also increases. As the conveyor belt 2 moves, the friction between the product and the roller causes the roller to rotate), thereby rolling the product, so that the filling inside the product (such as cotton, etc.) is evenly distributed, and the feel is comfortable.
[0027] In one embodiment, the surface of the shaping roller 35 is provided with a plurality of spherical bumps 351. The design of the spherical bumps 351 increases the contact points between the shaping roller 35 and the product surface, making the rolling more uniform, helping to more effectively disperse the filler, and at the same time enhancing the massaging effect during the rolling process, making the product feel more comfortable.
[0028] In one embodiment, a collecting frame 5 is further included and is disposed downstream of the conveyor belt 2. The addition of the collecting frame 5 enables the shaped products to be collected in an orderly manner, avoiding scattering and confusion of the products and improving the neatness and efficiency of the production line.
[0029] In one embodiment, a plurality of shaping parts 3 are included, and each shaping part 3 is evenly distributed on the conveyor belt 2. The provision of the plurality of shaping parts 3 allows the product to undergo multiple shaping processes, thereby more thoroughly ensuring the uniform distribution of the filler.
[0030] In one embodiment, a drive motor is also included, mounted on the lifting platform 33 and connected to the shaping rollers 35. The addition of the drive motor enables the shaping rollers 35 to actively rotate, rather than relying solely on friction with the product. This enhances the rollers' shaping force and uniformity, further improving the shaping effect.
[0031] In one embodiment, the conveyor belt 2 is provided with an anti-slip layer to increase friction between the conveyor belt 2 and the pillow products, ensuring stability and no slippage during the conveying and shaping process. This increases friction between the conveyor belt 2 and the products, ensuring stability and no slippage during the conveying and shaping process. This helps maintain product positioning accuracy and shaping results while reducing potential product damage caused by slippage.
[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pillow product shaping device, characterized in that: The pillow product shaping device comprises: Plastic platform; A conveyor belt, the conveyor belt being arranged on the shaping platform; A shaping part, the shaping part is arranged above the conveyor belt, the shaping part includes a gantry, a slide bar, a lifting platform, a telescopic mechanism, and a shaping roller. The gantry spans the conveyor belt, the slide bar is slidably fitted on the gantry, the lifting platform is connected to the bottom of the slide bar, one end of the telescopic mechanism is connected to the gantry, and the other end of the telescopic mechanism is connected to the lifting platform. The shaping roller is rotatably arranged on the lifting platform; The sensors are arranged on both sides of the conveyor belt and are located at the front end of the shaping portion. The sensors are electrically connected to the telescopic mechanism.
2. The pillow product shaping device according to claim 1, characterized in that: The surface of the shaping roller is provided with a plurality of spherical bumps.
3. The pillow product shaping device according to claim 1, characterized in that: The utility model further comprises a collecting frame, wherein the collecting frame is arranged downstream of the conveyor belt.
4. The pillow product shaping device according to claim 1, characterized in that: It comprises a plurality of shaping parts, and each shaping part is evenly distributed on the conveyor belt.
5. The pillow product shaping device according to claim 1, characterized in that: It also includes a driving motor, which is arranged on the lifting platform and is connected to the shaping roller.
6. The pillow product shaping device according to claim 1, characterized in that: The surface of the conveyor belt is provided with an anti-slip layer for increasing the friction between the conveyor belt and the pillow products, ensuring that the products are stable and do not slip during the conveying and shaping process.