Conveying mechanism and belt dryer
Through the design of guide rails and connectors, the problem of offset and derailment of the conveyor belt in high-corrosion environments is solved, the stable deviation correction function is achieved, adapted to the high-corrosion environment, and the use of sensors and cylinders is avoided, and it has the advantages of simple structure and low cost.
Patent Information
- Application Number
- CN202422354778.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In a high corrosion environment, the sensors and cylinders cannot be used in the conveyor belt correction system of traditional belt dryers, resulting in the problem of the conveyor belt offset and derailment.
The guide rail and connector design are adopted to limit the movement direction of the moving parts through the guide rail and connect to the moving parts in the transmission assembly through the connector to ensure that the moving parts on both sides of the feed belt run on the guide rail to avoid deviation and derailing. At the same time, protective parts are used to cover the connection gap to prevent material accumulation.
It realizes the stable deviation correction function of the feed belt, avoids the use of sensors and cylinders, adapts to high-corrosion environments, and has the advantages of simple structure and low cost.
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Figure CN223238745U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of drying equipment, and in particular to a conveying mechanism and a belt dryer. Background Art
[0002] The belt dryer is a continuous drying device designed for drying highly permeable flake, strip, or granular materials. It is particularly suitable for materials with high moisture content that cannot be heated to high temperatures. It offers the advantages of fast drying speed, high evaporation intensity, and excellent product quality. During drying, the material is spread on a conveyor belt and moved through the dryer by a transmission mechanism. A heating mechanism is located beneath the conveyor belt, and the heat generated by the heating mechanism passes through the conveyor belt to dry the material.
[0003] In traditional belt dryers, the conveyor belt is corrected using built-in positioning sensors. These sensors provide feedback to the PLC, which then controls cylinders at the ends of the conveyor belt to adjust the belt. However, in highly corrosive environments, such as those involving hydrogen fluoride, neither the sensors nor the cylinders can function properly. Utility Model Content
[0004] In view of this, the purpose of the present application is to provide a conveying mechanism and a belt dryer with a simple and reliable structure and suitable for highly corrosive environments.
[0005] Based on the above objectives, the present application provides a conveying mechanism, which includes:
[0006] Conveyor belt;
[0007] Two transmission assemblies, each of which is disposed on either side of the conveyor belt. The transmission assemblies include a guide rail and a moving member. The guide rail limits the moving direction of the moving member, and the moving member is connected to the conveyor belt to drive the conveyor belt to move synchronously.
[0008] A connecting member, both ends of which are respectively connected to the moving members in the two transmission components.
[0009] In a preferred embodiment, a gap is formed between the connecting member and the conveyor belt, and the conveying mechanism further includes a protective member, which covers the gap.
[0010] In a preferred embodiment, the protective member includes a protective cover, which covers the connecting member and is connected to the conveyor belt to cover the gap.
[0011] In a preferred embodiment, the protective cover and the conveyor belt are both made of cloth and are sewn together.
[0012] In a preferred embodiment, the movable member includes two sets of chain plates arranged opposite to each other, and some of the chain plates in the two sets of chain plates are bent toward the side where the connecting member is located to form ear plates, and the connecting member and the conveyor belt are both connected to the ear plates.
[0013] In a preferred embodiment, the connecting member and the conveyor belt are respectively connected to two opposite surfaces of the ear plate.
[0014] In a preferred embodiment, the guide rail includes an upwardly protruding guide portion, the movable member is provided with a guide groove, and the guide portion is at least partially located in the guide groove.
[0015] In a preferred embodiment, the conveying mechanism includes a plurality of the connecting members, and the plurality of connecting components are arranged at intervals along the transmission direction of the conveyor belt.
[0016] In a preferred embodiment, the connecting component is hollow, and / or,
[0017] Both ends of the connecting member are flattened and provided with connecting holes, and the connecting member is connected to the moving member via a fastener passing through the connecting holes.
[0018] Based on the same inventive concept, the present application also provides a belt dryer, which comprises:
[0019] The above-mentioned conveying mechanism; and
[0020] The heating mechanism is arranged below the conveyor belt and is used for heating and drying the material on the conveyor belt.
[0021] As can be seen from the above, the conveying mechanism of the present application is connected to the moving parts of the two transmission assemblies via connecting parts, ensuring that the moving parts on both sides of the conveyor belt always run on their respective guide rails and will not shrink toward the center under the tension of the conveyor belt, causing deviation and derailment. It can effectively implement the deviation correction function and has the advantages of simple structure and low cost. At the same time, it avoids the use of sensors and cylinders and can adapt to highly corrosive environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in this application or related technologies, the following briefly introduces the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are merely embodiments of this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0023] Figure 1 A side view of a conveying mechanism in one embodiment of the present application;
[0024] Figure 2A top view of a conveying mechanism in one embodiment of the present application;
[0025] Figure 3 for Figure 2 Sectional view along AA;
[0026] Figure 4 This is a schematic structural diagram of a transmission component in one embodiment of the present application;
[0027] Figure 5 This is a structural diagram of a belt dryer in another embodiment of the present application.
[0028] Reference numerals
[0029] 100. Conveying mechanism; 10. Conveyor belt; 20. Transmission assembly; 21. Guide rail; 211. Guide portion; 22. Moving part; 221. Chain plate; 222. Ear plate; 223. Guide groove; 30. Connecting part; 40. Gap; 50. Protective cover; 60. Fastener; 70. PTFE pad; 210. Heating plate. DETAILED DESCRIPTION
[0030] In order to make the objectives, technical solutions and advantages of this application more clear, this application is further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.
[0031] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application should have the usual meanings understood by people with ordinary skills in the field to which this application belongs. The "first", "second" and similar words used in the embodiments of the present application do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0032] Reference Figure 1-Figure 4 As shown, an embodiment of the present application discloses a conveying mechanism 100 , which includes a conveyor belt 10 , two transmission components 20 and a connecting member 30 .
[0033] The two transmission components 20 are respectively arranged on both sides of the conveyor belt 10. The transmission components 20 include a guide rail 21 and a moving part 22. The guide rail 21 limits the moving direction of the moving part 22. The moving part 22 is connected to the conveyor belt 10 to drive the conveyor belt 10 to move synchronously. The two ends of the connecting part 30 are respectively connected to the moving parts 22 in the two transmission components 20.
[0034] Among them, in traditional conveying mechanisms, the transmission components on both sides of the conveyor belt are usually independent. After long-term research, the inventors found that during the movement of the conveyor belt, the pulling force of the conveyor belt on the transmission components on both sides is usually different and may change dynamically. Therefore, the transmission component on the side with greater pulling force may shrink toward the center, causing deviation and derailment.
[0035] In one embodiment, the moving direction of the moving member 22 is limited by the extension direction of the guide rail 21. For example, the guide rail 21 is long and the moving member 22 moves in a straight line. In another embodiment, the moving direction of the moving member 22 is limited by the shape of the guide rail 21. For example, the guide rail 21 is circular or elliptical and the moving member 22 moves in a circumferential direction. There is no specific limitation.
[0036] Furthermore, the connecting member 30 is disposed above the conveyor belt 10 , or the connecting member 30 is disposed below the conveyor belt 10 , which is not specifically limited.
[0037] The conveying mechanism 100 provided herein is connected to the movable members 22 of the two transmission assemblies 20 via connectors 30, ensuring that the movable members 22 on either side of the conveyor belt 10 always operate on their respective guide rails 21. This prevents the movable members 22 from retracting toward the center under the tension of the conveyor belt 10, causing deviation and derailment. This effectively implements the deviation correction function, has the advantages of a simple structure and low cost, and avoids the use of sensors and cylinders, making it suitable for highly corrosive environments.
[0038] Please continue to refer to Figure 1 As shown, in one embodiment, a gap 40 is formed between the connecting member 30 and the conveyor belt 10. Since smaller materials may accumulate in the gap 40, the conveying mechanism 100 in this embodiment also includes a protective member, which covers the gap 40 and can effectively prevent materials from accumulating in the gap 40.
[0039] Please continue to refer to Figure 2 and 3As shown, in one embodiment, the protective member includes a protective cover 50, which covers the connector 30 and is connected to the conveyor belt 10 to cover the gap 40. Specifically, the protective cover 50 directly covers the connector and is then connected to the conveyor belt 10, forming an integral part of the conveyor belt 10. The protective cover 50 can support material, prevent it from contacting the connector 30, and more directly prevent it from falling into the gap 40, thereby better preventing material accumulation. In other embodiments, the protective member can be other structures capable of covering the gap, such as guardrails, protective nets, etc.
[0040] Please continue to refer to Figure 2 and 3 As shown, in one embodiment, the protective cover 50 and the conveyor belt 10 are both made of fabric and sewn together. The fabric of the conveyor belt 10 facilitates heat transfer through the conveyor belt 10 to dry the material, and the fabric of the protective cover 50 facilitates sewing to the conveyor belt 10. The sewing connection between the protective cover 50 and the conveyor belt 10 effectively prevents material from entering the gap 40. Furthermore, after being connected to the conveyor belt 10, the protective cover 50 and the conveyor belt 10 form a single unit, thereby better achieving the material feeding function.
[0041] Reference Figure 2 As shown, in one embodiment, the conveying mechanism 100 includes a plurality of connectors 30. The connectors 30 are spaced apart along the conveying direction of the conveyor belt 10 (e.g., the X direction in the figure). The connectors 30 cooperate with each other to ensure that the moving members 22 on both sides of the conveyor belt 10 always run on their respective guide rails 21, preventing deviation and derailment, and further ensuring the corrective effect. Specifically, the number of connectors 30 can be 2, 3, 4, 6, 8, etc.
[0042] In one embodiment, the connecting member 30 is hollow. The hollow structure ensures that the connecting member 30 has a high structural strength, while preventing the connecting member 30 from being too heavy, thereby effectively reducing costs.
[0043] In one embodiment, the ends of the connecting member 30 are flattened and provided with connecting holes. The connecting member 30 is connected to the movable member 22 via fasteners 60 that pass through the connecting holes. This ensures the stability of the connection between the connecting member 30 and the movable member 22 and prevents it from falling off during use. Specifically, the fasteners 60 can be rivets or bolts. Alternatively, the connecting member 30 is a stainless steel bright tube. In other embodiments, the connecting member 30 is a plate-like structure or a solid rod-like structure.
[0044] In another embodiment, the connecting member 30 is hollow, with both ends of the connecting member 30 flattened and provided with connecting holes, and the connecting member 30 is connected to the moving member 22 via fasteners 60 passing through the connecting holes. The hollow structure facilitates flattening the ends of the connecting member 30 and facilitates processing.
[0045] Please continue to refer to Figures 1 to 3 As shown, in one embodiment, the movable member 22 includes two groups of chain plates 221 arranged relative to each other, and some of the chain plates 221 in the two groups of chain plates 221 are bent toward the side where the connecting member 30 is located to form ear plates 222, and the connecting member 30 and the conveyor belt 10 are both connected to the ear plates 222. Among them, by bending the chain plates 221 to form the ear plates 222, it is avoided to separately set up ear plates or other connecting structures, and the structure is simpler, and the structural strength is greater and the stability is better. Furthermore, the connecting member 30 and the conveyor belt 10 can be connected to the ear plates 222 by the same fastener 60. Among them, the movable member 22 is formed by chain deformation, or is formed by other structures that can cooperate with the guide rail 21 to achieve movement, such as a slide.
[0046] In one embodiment, the connector 30 and the conveyor belt 10 are respectively connected to opposite surfaces of the lug plate 222. Specifically, the connector 30 is connected to the top surface of the lug plate 222, while the conveyor belt 10 is connected to the bottom surface of the lug plate 222, further ensuring connection stability. Furthermore, a polytetrafluoroethylene pad 70 is installed between the conveyor belt 10 and the lug plate 222 to ensure connection stability and structural strength.
[0047] Reference Figure 4 As shown, in one embodiment, the guide rail 21 includes an upwardly protruding guide portion 211, and the movable member 22 is provided with a guide groove 223, wherein the guide portion 211 is at least partially located in the guide groove 223, wherein the guide portion 211 cooperates with the guide groove 223 to limit the movement of the movable member 22 along the length direction of the guide rail 21, which has the advantages of simple structure and low cost. Optionally, the guide rail 21 is a long metal strip with a protruding portion, and is made of a wear-resistant and highly lubricating material.
[0048] Reference Figure 5 As shown, based on the same inventive concept, another embodiment of the present application further provides a belt dryer, which includes the conveying mechanism 100 in the above embodiment and also includes a heating mechanism, which is arranged under the conveyor belt 10 and is used to heat and dry the material on the conveyor belt 10.
[0049] During drying, materials are placed on the conveyor belt 10 and moved through the dryer by a transmission mechanism. Heat generated by a heating mechanism beneath the conveyor belt 10 passes through the conveyor belt 10, heating and drying the materials. Furthermore, the heating mechanism includes a heating plate 210, through which a heating medium flows. The conveyor belt 10 moves against the heating plate 210, enhancing the drying effect.
[0050] The conveying mechanism 100 of the belt dryer in this embodiment can effectively correct the deviation of the conveyor belt 10 and has the advantages of simple structure and low cost. At the same time, it avoids the use of sensors and cylinders and can adapt to highly corrosive environments.
[0051] It should be noted that the above description is limited to some embodiments of the present application. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recited in the claims can be performed in a different order than that described in the above embodiments and still achieve the desired results. Furthermore, the processes depicted in the accompanying drawings do not necessarily require the specific order or sequential order shown to achieve the desired results.
[0052] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present application (including the claims) is limited to these examples. Within the scope of the present application, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of different aspects of the above embodiments of the present application, which are not provided in detail for the sake of simplicity.
[0053] The embodiments of the present application are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present application should be included in the scope of protection of this application.
Claims
1. A conveying mechanism, characterized in that: include: Conveyor belt; Two transmission assemblies, each of which is disposed on either side of the conveyor belt. The transmission assemblies include a guide rail and a moving member. The guide rail limits the moving direction of the moving member, and the moving member is connected to the conveyor belt to drive the conveyor belt to move synchronously. A connecting member, both ends of which are respectively connected to the moving members in the two transmission components.
2. The conveying mechanism according to claim 1, characterized in that A gap is formed between the connecting member and the conveyor belt, and the conveying mechanism further includes a protective member, which covers the gap.
3. The conveying mechanism according to claim 2, characterized in that: The protective member includes a protective cover, which covers the connecting member and is connected to the conveyor belt to cover the gap.
4. The conveying mechanism according to claim 3, characterized in that: The protective cover and the conveyor belt are both made of cloth and are connected by sewing.
5. The conveying mechanism according to claim 1, characterized in that: The moving member includes two groups of chain plates arranged opposite to each other, and some of the chain plates in the two groups are bent toward the side where the connecting member is located to form ear plates, and the connecting member and the conveyor belt are both connected to the ear plates.
6. The conveying mechanism according to claim 5, characterized in that: The connecting piece and the conveyor belt are respectively connected to two opposite surfaces of the ear plate.
7. The conveying mechanism according to claim 1, characterized in that: The guide rail includes an upwardly protruding guide portion, the moving member is provided with a guide groove, and the guide portion is at least partially located in the guide groove.
8. The conveying mechanism according to claim 1, characterized in that: The conveying mechanism includes a plurality of connecting members, and the plurality of connecting members are arranged at intervals along the transmission direction of the conveyor belt.
9. The conveying mechanism according to claim 1, wherein: The connecting piece is hollow; and / or, Both ends of the connecting member are flattened and provided with connecting holes, and the connecting member is connected to the moving member via a fastener passing through the connecting holes.
10. A belt dryer, characterized in that: include: The conveying mechanism according to any one of claims 1 to 9; as well as The heating mechanism is arranged below the conveyor belt and is used for heating and drying the material on the conveyor belt.