Transition groove connector

By adopting a combined welding design of notch and plug in the transition groove connection head of the scraper machine, the problems of long processing cycles and high labor intensity in the prior art are solved, and efficient production and quality assurance are achieved.

CN223238772UActive Publication Date: 2025-08-19HENAN HEAVY MASCH CO LTD
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Patent Information

Application Number
CN202422538263.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-19
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The processing cycle of the transition groove connector of the existing scraper machine is long, and the labor intensity of workers is high, which affects production efficiency.

Method used

The body through which the notch is opened and the plug adapted to the notch shape are used to form a transition groove connection head through welding, eliminating the machining process and directly welding by three-part parts group.

Benefits of technology

Significantly shorten the processing cycle, reduce workers' labor intensity, improve production efficiency, and ensure processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of scrapper connection, and discloses a transition groove connector which comprises a body, a groove opening vertically penetrating through the body and a plug matched with the groove opening. The plug is located in the notch and welded to the inner wall of the notch. The body provided with the notch in a penetrating mode and the plug matched with the notch in shape are welded to form the transition groove connector, the assembly can greatly shorten the machining period, the labor intensity of workers is reduced, the optimized and improved transition groove connector is obtained by directly assembling and welding three parts after blanking, and the production efficiency is improved. The machining process is omitted, the machining quality is guaranteed more easily, and the method plays a crucial role in completing construction period arrangement with quality and quantity guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of scraper machine technical connections, in particular to a transition trough connector. Background Art

[0002] The scraper conveyor transition trough is an important component of the coal mine scraper conveyor. Its main function is to connect the head frame and the middle trough, adjust the height difference between them, and ensure the smooth transition of the scraper chain from the middle trough to the head. The existing transition trough connector is an integrated structure made of thick steel plate. During the workshop production process, workers use flame cutting to cut the outer contour of the connector according to the production process in the blanking workshop. Then, the robot cuts the welding groove. Then it is transferred to the machining workshop. The CNC boring and milling machine operator processes the transition dumbbell pin connection groove according to the drawing dimensions. After the processing is completed, it is transferred to the riveting and welding workshop for the overall assembly and welding of the transition trough. This type of middle trough is complex to process and has a long production cycle, which seriously affects production efficiency and puts great pressure on the production schedule. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a transition groove connector, which is formed by welding a body with a groove and a plug that matches the shape of the groove to form a transition groove connector. This assembly can greatly shorten the processing cycle and reduce the labor intensity of workers.

[0004] To achieve the above purpose, the utility model adopts the following technical solution: a transition groove connector, including a body, a groove opened up and down through the body, and a plug adapted to the groove; the plug is located inside the groove and welded to the inner wall of the groove.

[0005] Furthermore, the cross section of the body is a right-angled trapezoid, and the inclined side edges of the body are provided with grooves.

[0006] Furthermore, the notch includes a first groove and a second groove respectively arranged close to the upper base and the lower base of the right-angled trapezoid; the first groove and the second groove are arranged opposite to each other.

[0007] Furthermore, there are two first grooves and two second grooves, and both the first grooves and the second grooves pass through the corresponding bottom edges in the horizontal direction.

[0008] Furthermore, the thickness of the plug is smaller than the thickness of the body, and the bottom surface of the plug is flush with the bottom surface of the body.

[0009] Furthermore, the plug includes a first plug welded inside the first groove and a second plug welded inside the second groove, and the upper surface edge and the lower surface edge of the second plug are both chamfered.

[0010] The beneficial effect of the present invention is that the present invention forms a transition groove connector by welding the body with a slotted body and a plug that matches the shape of the slot. This assembly can greatly shorten the processing cycle and reduce the labor intensity of workers. The optimized and improved transition groove connector is obtained by directly assembling and welding three parts after cutting, which eliminates the machining process, makes it easier to ensure the processing quality, and plays a vital role in ensuring the quality and quantity of the project schedule. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of the utility model after the main body is grooved;

[0012] Figure 2 This is a side view of the structure of the body of the utility model after the grooves are opened;

[0013] Figure 3 This is a schematic diagram of the first plug structure of the utility model;

[0014] Figure 4 This is a schematic diagram of the second plug structure of the utility model;

[0015] Figure 5 This is a schematic diagram of the top view of the welding structure of the plug into the groove of the utility model;

[0016] Figure 6 This is a side view structural diagram of the plug-in-slot welding of the present invention.

[0017] In the figure: 1. body; 2. first groove; 3. second groove; 4. groove; 5. through hole; 6. first plug; 7. second plug. DETAILED DESCRIPTION

[0018] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0019] Example:

[0020] like Figures 1-6 As shown, a transition groove connector includes a body 1, a groove opened through the body 1 from top to bottom, and a plug adapted to the shape of the groove; the plug is located inside the groove and welded to the inner wall of the groove.

[0021] The cross section of the body 1 is a right-angled trapezoid, and the inclined side edges of the body 1 are provided with grooves 4, which are provided on all four sides.

[0022] The notch includes a first groove 2 and a second groove 3 respectively arranged near the upper base and lower base of the right-angled trapezoid; the first groove 2 and the second groove 3 are arranged opposite to each other, and the center lines of the two are on the same straight line; the first groove 2 is T-shaped, and the second groove 3 is semi-elliptical.

[0023] There are two first grooves 2 and two second grooves 3, and both first grooves 2 and second grooves 3 pass through the base of the corresponding right-angled trapezoid in the horizontal direction, that is, the base they are close to. The first groove 2 corresponds to the longer base, and the second groove 3 corresponds to the shorter base.

[0024] The thickness of the plug is smaller than that of the body 1 , and the bottom surface of the plug is flush with the bottom surface of the body 1 . The plug is made of 25mm Q355 steel plate, and the body 1 is made of 80mm Q355 steel plate.

[0025] The plug includes a first plug 6 welded inside the first groove 2 and a second plug 7 welded inside the second groove 3. The upper surface edge and the lower surface edge of the second plug 7 are both chamfered; the first groove 2 and the second groove 3 are connected through a horizontally arranged through hole 5.

[0026] Due to the limited accuracy of flame cutting, the groove cannot be cut directly, and workers need to cut it out bit by bit; when this solution is working, a through groove can be opened directly in the cutting step, and then the groove 4 is processed, and then the plug and the groove are welded to complete it. Compared with the existing manufacturing method that requires CNC boring and milling machine operators to process the groove bit by bit according to the drawing size, this solution only requires workers to complete the welding of the plug and the body 1; the component transition groove connector used in this solution is mainly able to greatly shorten the construction period compared to the traditional one-piece transition groove connector; it takes less than an hour to weld a transition groove connector of this solution, while the transition groove connector using the traditional structure requires a whole day to manufacture.

[0027] By passing through the body with the slot and the plug that matches the shape of the slot, the body and the plug are welded to form a transition groove connector. This assembly can greatly shorten the processing cycle and reduce the labor intensity of workers. The optimized and improved transition groove connector is obtained by directly assembling and welding three parts after cutting, eliminating the machining process, making it easier to ensure the processing quality, and also playing a vital role in ensuring the quality and quantity of the project schedule.

[0028] The above description is only used to illustrate the technical solution of the present invention and is not intended to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A transition groove connector, characterized in that: It comprises a body (1), a notch extending through the body (1) from top to bottom, and a plug adapted to the notch; the plug is located inside the notch and welded to the inner wall of the notch.

2. The transition groove connector according to claim 1, characterized in that: The cross section of the main body (1) is a right-angled trapezoid, and the inclined side edge of the main body (1) is provided with a groove (4).

3. The transition groove connector according to claim 2, characterized in that: The notch comprises a first groove (2) and a second groove (3) respectively arranged close to the upper base and the lower base of the right-angled trapezoid; the first groove (2) and the second groove (3) are arranged opposite to each other.

4. The transition groove connector according to claim 3, characterized in that: There are two first grooves (2) and two second grooves (3), and both the first grooves (2) and the second grooves (3) pass through the corresponding bottom edges in the horizontal direction.

5. The transition groove connector according to claim 1, characterized in that: The thickness of the plug is smaller than the thickness of the body (1), and the bottom surface of the plug is flush with the bottom surface of the body (1).

6. The transition groove connector according to claim 1, characterized in that: The plug comprises a first plug (6) welded inside the first groove (2) and a second plug (7) welded inside the second groove (3); the upper surface edge and the lower surface edge of the second plug (7) are both chamfered.