Conveyor belt with detection table for automobile injection molding parts

Abstract

The utility model discloses an automobile injection molding part conveyor belt with a detection table, which comprises a conveyor belt, a plurality of fixed stations are arranged on the conveyor belt, support plates are arranged at the front end and the rear end of the conveyor belt, and a mounting table is arranged at the upper end of each support plate; a mounting table is arranged on the conveying belt, a positioning column is arranged on the mounting table, a supporting rod is arranged at the upper end of the positioning column, a detection table is arranged at the upper end of the supporting rod, a plurality of detection assemblies are arranged on the detection table and are uniformly distributed, a mounting box is arranged on the lower side of the conveying belt, and the arranged conveying belt conveys to-be-detected automobile injection molding parts. The automobile injection molding part is placed on the fixing station on the conveying belt, the arranged installation table, the positioning column and the supporting rod are used in a matched mode to support the detection table, the detection table is arranged above the conveying belt, the detection assembly for detecting the automobile injection molding part is conveniently installed, the detection assembly does not need to be manually held by hand for detection, the detection efficiency is improved, and then the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of conveyor belts, in particular to conveyor belts for automobile injection molding parts with testing platforms. Background Art

[0002] In the relevant art, automotive injection molded parts refer to plastic injection molded parts used in automobile manufacturing, typically for components such as the body, interior, and engine compartment. These parts are manufactured using the plastic injection molding process and offer advantages such as lightweight, corrosion resistance, low cost, and a high degree of design freedom, meeting the complex shapes and precise dimensions required in automobile manufacturing.

[0003] During the implementation of the embodiments of the present disclosure, it was found that at least the following problems exist in the related art:

[0004] During the manufacturing process, automotive injection molded parts are transported via conveyor belts and need to be inspected during transportation. The traditional method involves manual handheld tools and handheld testing instruments, which has low inspection efficiency and affects production efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a conveyor belt with a testing platform for automobile injection molded parts, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a conveyor belt with an inspection platform for automobile injection molded parts, comprising a conveyor belt, a plurality of fixed workstations being arranged on the conveyor belt, support plates being provided at the front and rear ends of the conveyor belt, and a mounting platform being provided at the upper end of the support plate; a positioning column being provided on the mounting platform, a support rod being provided at the upper end of the positioning column, and an inspection platform being provided at the upper end of the support rod, and an inspection component being provided on the inspection platform, and the number of the inspection components being several and evenly distributed.

[0007] Preferably, a mounting box is provided on the lower side of the conveyor belt, a transmission assembly is provided in the concealed mounting box, and a driving motor is provided at the power input end of the transmission assembly.

[0008] Preferably, the support plate and the mounting platform are welded or integrally die-cast.

[0009] Preferably, a positioning sleeve is provided between the positioning column and the support rod, the lower side of the positioning sleeve is sleeved on the upper end of the positioning column, and the upper end of the positioning sleeve is fixedly connected to the support rod.

[0010] Preferably, the support rod is composed of a fixed sleeve rod and a movable rod, the movable rod is arranged on the upper side of the fixed rod, and the movable rod can slide in the fixed sleeve rod, and the upper end of the movable rod is fixedly connected to the detection platform.

[0011] Preferably, a coil spring is provided between the fixed sleeve rod and the detection platform, and the coil spring is sleeved on the outside of the movable rod.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the transmission belt provided in the present invention transports the automobile injection-molded parts to be inspected, and the automobile injection-molded parts are placed on a fixed workstation on the conveyor belt. The provided mounting platform, positioning columns and support rods are used in combination to support the inspection platform, and the inspection platform is placed above the conveyor belt, which facilitates the installation of inspection components for inspecting automobile injection-molded parts. There is no need for manual hand-held inspection components for inspection, thereby improving inspection efficiency and thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a main schematic diagram of the utility model;

[0014] Figure 2 It is a side view schematic diagram of the utility model.

[0015] In the figure: 1. Conveyor belt; 2. Support plate; 3. Mounting table; 4. Positioning column; 5. Support rod; 6. Inspection table; 7. Inspection assembly; 8. Installation box; 9. Positioning sleeve; 10. Coil spring. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figure 1-2The present invention provides a technical solution: a conveyor belt with an inspection platform for automotive injection molded parts, comprising a conveyor belt 1 with several fixed workstations. Support plates 2 are provided at both the front and rear ends of the conveyor belt 1, and mounting platforms 3 are located above the support plates 2. Positioning posts 4 are located above the mounting platforms 3, and support rods 5 are located above the positioning posts 4. Inspection platforms 6 are located above the support rods 5, and a plurality of inspection assemblies 7 are evenly distributed on the inspection platforms 6. These inspection assemblies 7 are used to inspect automotive injection molded parts and ensure their quality meets standards. Support plates 2 are provided at both the front and rear ends of the conveyor belt 1, providing stable support for the entire inspection platform. The mounting platforms 3 are located above the support plates 2, serving as a platform for mounting and securing inspection equipment. A positioning post 4 is located above the mounting platforms 3, ensuring precise alignment of the inspection platform 6 with the automotive injection molded parts to be inspected. Support rods 5 are located above the positioning posts 4, and the other end of the support rods 5 is connected to the inspection platform 6. The inspection platform 6 performs the actual inspection and is equipped with inspection assemblies 7. The detection component 7 can be various types of sensors, cameras or other detection equipment, which are used to perform various tests on automobile injection molded parts, such as size, shape, surface quality, etc. There are several detection components 7, which are evenly distributed on the detection table 6, which means that each detection component has enough working space and can detect multiple features at the same time. This arrangement helps to improve the efficiency and accuracy of detection, because multiple detection components can collect data at the same time, thereby speeding up the detection speed. The design of the entire detection system is aimed at achieving automation and efficiency. The automobile injection molded parts to be inspected are placed on a fixed station on the conveyor belt 1, and then the conveyor belt transports the injection molded parts to the bottom of the detection table 6. The detection component 7 will inspect the injection molded parts and output the test results to the control system for further processing or classification. The application of this automated detection system helps to improve the production efficiency and quality control of automobile injection molded parts, reduce the possibility of human error, and improve the consistency and reliability of detection.

[0018] Specifically, a mounting box 8 is provided on the underside of the conveyor belt 1. A transmission assembly is concealed within the concealed mounting box 8, and a drive motor is provided at the power input end of the transmission assembly. The mounting box 8 is typically used to house and conceal the transmission assembly, which is the core component of the conveyor belt 1 and is responsible for driving its movement. The transmission assembly may include a gearbox, pulleys, sprockets, or other mechanical transmission devices, whose purpose is to convert the power of the drive motor into linear motion of the conveyor belt 1. The drive motor is typically installed at the power input end of the transmission assembly, providing power to drive the entire transmission system. In an automated inspection system, the conveyor belt 1 is used to transport automotive injection-molded parts to be inspected, and the provision of the mounting box 8 helps protect the transmission assembly from external environmental influences, such as dust, oil, or other substances that can damage mechanical components. Furthermore, the mounting box 8 reduces noise and interference, maintaining a clean working environment. To ensure system reliability and ease of maintenance, the mounting box 8 is equipped with overload protection, temperature control, and a ventilation system. The overload protection automatically cuts off power when the transmission system is overloaded, preventing damage. The temperature control and ventilation systems help keep the transmission components running at a suitable operating temperature and prevent overheating. Overall, the design of the mounting box 8 and the transmission components is crucial to the performance and life of the entire automated inspection system. They require regular maintenance and inspection to ensure that the conveyor belt 1 can operate continuously and stably, thereby ensuring the consistency of the inspection process and the accuracy of the inspection results.

[0019] Specifically, the connection between support plate 2 and mounting platform 3 is either welded or integrally die-cast. This connection is crucial to the stability and durability of the entire inspection system. Welding and integral die-casting, as you mentioned, are two common manufacturing processes that both achieve a secure connection.

[0020] Alternatively, welding is a method of joining two or more metal parts by heating and melting the metal edges, followed by cooling and solidification. During the welding process, the connection point between the support plate 2 and the mounting platform 3 is heated above their melting point, causing the metals to melt and fuse together. Welding provides a very strong connection and is suitable for structures requiring high stability and load capacity. However, welding can cause deformation or stress in the heat-affected zone of the material, so the thermal effects of welding and the subsequent cooling process must be considered during the design.

[0021] Alternatively, one-piece die casting is a manufacturing process in which metal is melted and poured into a mold, and then rapidly cooled and solidified under high pressure to form an integral whole. This method can produce parts with complex shapes and precise dimensions, and has good sealing and leak-proof properties. The advantage of one-piece die casting is that it can provide a uniform material structure and excellent mechanical properties. It is suitable for structural parts that require high strength and wear resistance. When choosing a connection method, factors such as the system's use environment, load requirements, cost and maintenance need to be considered. Welding is generally suitable for applications that bear large loads and require high stability, while one-piece die casting is suitable for parts that require high strength and complex shapes. In addition, one-piece die casting provides better dust and water resistance than welding, which is especially important for equipment in industrial environments.

[0022] Regardless of the connection method chosen, it is necessary to ensure that the strength and rigidity of the connection points meet the requirements of use, while also considering the convenience of installation and maintenance. In actual applications, based on specific design requirements and conditions, the most suitable connection method or a hybrid connection method combining multiple methods should be selected.

[0023] Specifically, a positioning sleeve 9 is provided between the positioning column 4 and the support rod 5 . The lower side of the positioning sleeve 9 is sleeved on the upper end of the positioning column 4 , and the upper end of the positioning sleeve 9 is fixedly connected to the support rod 5 .

[0024] Specifically, the support rod 5 is composed of a fixed sleeve rod and a movable rod. The movable rod is located on the upper side of the fixed rod and can slide within the fixed sleeve rod. The upper end of the movable rod is fixedly connected to the test platform 6, which allows the test platform to be adjusted at different heights to accommodate automotive injection molded parts or other test items of different heights. The support rod 5 is composed of a fixed sleeve rod and a movable rod. The movable rod is located on the upper side of the fixed rod and can slide within the fixed sleeve rod. This design allows the movable rod to move up and down to adjust the height of the test platform and ensure the appropriate distance and position between the test assembly 7 and the injection molded part. The upper end of the movable rod is fixedly connected to the test platform 6, which means that the test platform can adjust its position by moving the movable rod up and down. Such a design provides great flexibility, ensuring that the inspection table can adapt to injection molded parts of different sizes and heights, thereby improving the accuracy and efficiency of inspection. In practical applications, this height-adjustable support structure is equipped with limit switches or sensors to ensure that the movable rod moves within a safe range of motion and prevents it from exceeding the preset upper and lower limits. In addition, to ensure the stability and safety of the system, the fixed sleeve rod and the movable rod are made of high-strength materials and are precisely processed and calibrated to ensure that the movable rod can slide smoothly while maintaining sufficient rigidity and stability.

[0025] Specifically, a coil spring 10 is provided between the fixed sleeve rod and the detection platform 6, and the coil spring 10 is sleeved on the outside of the movable rod. The function of the coil spring 10 is to provide a certain damping and rebound effect when the movable rod moves up and down, so that the detection platform 6 can move smoothly and remain stable after reaching the predetermined position. The coil spring is a common elastic element, which is manufactured by twisting metal wire and has good elasticity, stable stiffness and high load-bearing capacity. In this application, the coil spring 10 is sleeved on the outside of the movable rod, which means that the spring is installed on the outside of the movable rod, rather than the inside. Such an arrangement helps to simplify the structure inside the movable rod and allows for more convenient maintenance and replacement of the spring. The use of the coil spring can increase the comfort and stability of the system. When the movable rod moves up and down, the spring will absorb part of the impact and vibration, making the movement of the detection platform 6 more stable. At the same time, when the movable rod stops moving, the spring's rebound force helps the test platform 6 maintain its final position, which helps improve the accuracy and reliability of the test. When designing this support structure, the stiffness, pre-compression, and maximum load capacity of the coil spring need to be considered to ensure that they can meet the dynamic and static requirements of the test platform 6 during operation. In addition, the durability and corrosion resistance of the spring also need to be considered, especially for applications in industrial environments where dust, oil, and other contaminants are present.

[0026] Working principle: When the present invention is in operation, the transmission belt 1 is provided to transport the automotive injection molded parts to be inspected, and the automotive injection molded parts are placed on a fixed workstation on the conveyor belt 1. The support plate 2, mounting platform 3, positioning column 4 and support rod 5 are used together to support the inspection platform 6. The inspection platform 6 is placed above the conveyor belt 1, which facilitates the installation of the inspection component 7 for inspecting the automotive injection molded parts. There is no need for manual hand-held inspection component 7 for inspection. The transmission belt 1 is used to transport the automotive injection molded parts to be inspected. The support plate 2, mounting platform 3, positioning column 4 and support rod 5 work together to support the inspection platform 6. The inspection platform 6 is located above the transmission belt 1, which facilitates the installation of the inspection component 7 for inspecting the automotive injection molded parts. There is no need for manual hand-held inspection component 7 for inspection. This design greatly improves the inspection efficiency and accuracy, reduces the need for manual operation, and ensures the consistency and stability of the inspection. It is a common configuration on modern production lines. The inspection component 7 can be various types of sensors, cameras or other inspection equipment, depending on specific inspection requirements. In actual applications, this system also needs to cooperate with existing and corresponding software systems to control the movement of the transmission belt, adjust the position of the inspection platform, capture and process inspection data, etc. The software system will inspect the injection molded parts according to the preset inspection standards and output the results so that the operator or the automation system can make corresponding processing decisions based on the inspection results. The setting and use of the automated inspection system is in line with the current development trend of the manufacturing industry to improve product quality, increase production efficiency and reduce labor costs. It is an important part of industrial automation and intelligent manufacturing.

[0027] In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.

[0028] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0029] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A conveyor belt for an automobile injection molded part inspection station, comprising a conveyor belt (1), a plurality of fixed workstations being arranged on the conveyor belt (1), support plates (2) being provided at both the front and rear ends of the conveyor belt (1), and characterized in that: A mounting platform (3) is provided at the upper end of the support plate (2); The mounting platform (3) is provided with a positioning column (4), the upper end of the positioning column (4) is provided with a support rod (5), the upper end of the support rod (5) is provided with a detection platform (6), the detection platform (6) is provided with a detection component (7), and the number of the detection components (7) is several and evenly distributed.

2. The conveyor belt with an inspection platform for automobile injection molded parts according to claim 1, characterized in that: A mounting box (8) is provided on the lower side of the conveyor belt (1), a transmission assembly is provided in the concealed mounting box (8), and a driving motor is provided at the power input end of the transmission assembly.

3. The conveyor belt with an inspection platform for automobile injection molded parts according to claim 1, characterized in that: The support plate (2) and the mounting platform (3) are welded or integrally die-cast.

4. The conveyor belt with an inspection platform for automobile injection molded parts according to claim 1, characterized in that: A positioning sleeve (9) is provided between the positioning column (4) and the support rod (5), the lower side of the positioning sleeve (9) is sleeved on the upper end of the positioning column (4), and the upper end of the positioning sleeve (9) is fixedly connected to the support rod (5).

5. The conveyor belt with an inspection platform for automobile injection molded parts according to claim 1, characterized in that: The support rod (5) is composed of a fixed sleeve rod and a movable rod. The movable rod is arranged on the upper side of the fixed rod and can slide inside the fixed sleeve rod. The upper end of the movable rod is fixedly connected to the detection platform (6).

6. The conveyor belt with an inspection platform for automobile injection molded parts according to claim 5, characterized in that: A coil spring (10) is provided between the fixed sleeve rod and the detection platform (6), and the coil spring (10) is sleeved on the outside of the movable rod.

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