Automatic magnetizing workstation for electric heating tube

Abstract

The utility model discloses an electric heating tube automatic magnetic feeding work station which comprises a magnetic powder groove, the bottom end of the magnetic powder groove is fixedly connected with a sediment pump, one end of the magnetic powder groove is provided with a comprehensive control cabinet, one side of the comprehensive control cabinet is provided with a robot control cabinet, and the robot control cabinet is provided with a robot. A conveying mechanism used for automatically conveying materials is arranged at one end of the magnetic powder groove. According to the automatic magnetic feeding workstation for the electric heating tube, the six-axis robot is arranged, the six-axis robot is started to drive the robot clamp to move during machining, the robot clamp is moved to a designated position for material taking, materials are fed into the magnetic powder groove for magnetic feeding machining after material taking, and then the six-axis robot is started to drive the robot clamp to move after machining is completed; the robot clamp is moved to the position of the discharging clamp, the materials are placed on the discharging clamp, then the driving assembly at the top end of the comprehensive control cabinet is started to drive the discharging clamp to move so that the materials can be sent out, and the problem that the materials cannot be automatically conveyed is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of electric heating pipe processing, in particular to an automatic magnetization workstation for electric heating pipes. Background Art

[0002] The electric heating tube is a heating element whose main body is made of metal tube. A spiral electric heating alloy wire is set inside. The gap is filled with granular materials with good insulation and thermal conductivity. After the two ends are sealed, the main body of the electric heating tube can be heated quickly. The electric heating tube needs to be magnetically treated during processing.

[0003] However, the magnetic equipment currently used for electric heating tube processing still has some defects in use. The electric heating tube cannot be automatically transported during processing, resulting in low overall processing efficiency.

[0004] Now a new type of automatic magnetic workstation for electric heating tubes is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic magnetization workstation for electric heating pipes to solve the problem in the above background technology that materials cannot be automatically transported.

[0006] To achieve the above-mentioned object, the utility model provides the following technical solution: an automatic magnetic loading workstation for electric heating tubes, comprising a magnetic powder trough, the bottom end of which is fixedly connected to a sediment pump, an integrated control cabinet provided at one end of the magnetic powder trough, a robot control cabinet provided on one side of the integrated control cabinet, and a conveying mechanism for automatically transporting materials provided at one end of the magnetic powder trough;

[0007] The conveying mechanism includes a mounting seat, a mounting seat is provided on one side of the magnetic powder trough, the top of the mounting seat is fixedly connected to a six-axis robot, one side of the six-axis robot is fixedly connected to a robot clamp, a feeding module is provided on the top of the robot control cabinet, a discharging clamp is provided at one end of the feeding module, the top of the feeding module is fixedly connected to the feeding clamp, and the top of the robot control cabinet is fixedly connected to the discharging mold.

[0008] Preferably, the center line of the discharge fixture and the center line of the feed fixture are on the same vertical plane.

[0009] Preferably, the discharging fixture is slidably connected to the discharging mold.

[0010] Preferably, a support frame is provided on the outside of the magnetic powder tank, a grid plate is fixedly connected to the inside of the support frame, a feeding inlet is opened at one end of the grid plate, a robot teaching pendant is fixedly connected to one end of one side of the grid plate, an integrated control screen is fixedly connected to one side of one end of the support frame, and a safety grating is fixedly connected to one end of the support frame.

[0011] Preferably, the center line of the grid plate and the center line of the support frame are on the same vertical plane.

[0012] Preferably, the feed inlet is communicated with the interior of the support frame.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the automatic magnetization workstation for electric heating tubes not only realizes the automatic transportation of materials, but also realizes effective protection;

[0014] (1) By setting up a six-axis robot, a robot fixture, an integrated control cabinet, a robot control cabinet, a discharge mold, a feeding fixture, a feeding module, a discharge fixture and a mounting seat, when processing, the six-axis robot is started to drive the robot fixture to move, and the robot fixture is moved to a designated position to pick up the material. After picking up the material, the material is sent to the inside of the magnetic powder tank for magnetic processing. After the processing is completed, the six-axis robot is started again to drive the robot fixture to move, and the robot fixture is moved to the discharge fixture position, and the material is placed on the discharge fixture. Then, the drive component on the top of the integrated control cabinet is started to drive the discharge fixture to move, so that the material can be quickly sent out, realizing automatic material transportation;

[0015] (2) By providing a support frame, a mesh plate, a feeding inlet and a safety grating, a support frame is provided on the outside of the main body of the equipment, and a mesh plate is installed inside the support frame. The mesh plate cooperates with the support frame to protect the main body of the equipment to improve the safety of the equipment during operation, and the feeding inlet opened at one end of the mesh plate can facilitate the addition of magnetic powder into the magnetic powder tank, and the safety grating installed at one end of the support frame can further ensure the safety during processing, thereby achieving effective protection of the main body of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the three-dimensional enlarged structure of the robot fixture of the present utility model;

[0018] Figure 3 For the utility model Figure 1 A in the middle is an enlarged structural diagram;

[0019] Figure 4 This is a rear view structural diagram of the feeding inlet of the present invention.

[0020] In the figure: 1. Support frame; 2. Grid plate; 3. Six-axis robot; 4. Robot fixture; 5. Feeding inlet; 6. Magnetic powder tank; 7. Mud and sand pump; 8. Integrated control cabinet; 9. Robot teaching pendant; 10. Integrated control screen; 11. Robot control cabinet; 12. Discharging mold; 13. Safety grating; 14. Feed fixture; 15. Feed module; 16. Discharging fixture; 17. Mounting base. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example: See Figure 1-4 An automatic magnetic loading workstation for electric heating tubes includes a magnetic powder trough 6, the bottom end of which is fixedly connected to a sediment pump 7, an integrated control cabinet 8 is provided at one end of the magnetic powder trough 6, a robot control cabinet 11 is provided on one side of the integrated control cabinet 8, and a conveying mechanism for automatically transporting materials is provided at one end of the magnetic powder trough 6;

[0023] The conveying mechanism includes a mounting seat 17. A mounting seat 17 is provided on one side of the magnetic powder tank 6. The top of the mounting seat 17 is fixedly connected to the six-axis robot 3. One side of the six-axis robot 3 is fixedly connected to the robot fixture 4. A feeding module 15 is provided on the top of the robot control cabinet 11. A discharging fixture 16 is provided at one end of the feeding module 15. The top of the feeding module 15 is fixedly connected to the feeding fixture 14. The top of the robot control cabinet 11 is fixedly connected to the discharging mold 12.

[0024] The center line of the discharge fixture 16 and the center line of the feed fixture 14 are on the same vertical plane;

[0025] The discharge fixture 16 is slidably connected to the discharge mold 12;

[0026] Specifically, if Figure 1 、 Figure 2 and Figure 3As shown, during processing, the six-axis robot 3 is started to drive the robot fixture 4 to move, and the robot fixture 4 is moved to the specified position to pick up the material. After picking up the material, the material is sent to the inside of the magnetic powder tank 6 for magnetic processing. After the processing is completed, the six-axis robot 3 is started again to drive the robot fixture 4 to move, and the robot fixture 4 is moved to the position of the discharge fixture 16, and the material is placed on the discharge fixture 16. Then, the drive component on the top of the integrated control cabinet 8 is started to drive the discharge fixture 16 to move, so that the material can be quickly sent out, realizing automatic material transportation.

[0027] A support frame 1 is provided outside the magnetic powder tank 6, and a grid plate 2 is fixedly connected to the inside of the support frame 1. One end of one side of the grid plate 2 is fixedly connected to a robot teaching pendant 9. One side of one end of the support frame 1 is fixedly connected to an integrated control screen 10. One end of the support frame 1 is fixedly connected to a safety grating 13.

[0028] The center line of the grid plate 2 and the center line of the support frame 1 are on the same vertical plane;

[0029] Specifically, if Figure 1 and Figure 4 As shown, a support frame 1 is provided on the outside of the main body of the device, and a grid plate 2 is installed inside the support frame 1. The grid plate 2 cooperates with the support frame 1 to protect the main body of the device to improve the safety of the device during operation. The safety grating 13 installed at one end of the support frame 1 can further ensure the safety during processing, thereby effectively protecting the main body of the device.

[0030] One end of the grid plate 2 is provided with a feed inlet 5;

[0031] The feed inlet 5 is connected to the interior of the support frame 1;

[0032] Specifically, if Figure 1 and Figure 4 As shown, the feeding inlet 5 opened at one end of the grid plate 2 of the device can facilitate the addition of magnetic powder into the magnetic powder tank 6.

[0033] Working principle: When the present invention is in use, during processing, the six-axis robot 3 is started to drive the robot clamp 4 to move, and the robot clamp 4 is moved to the designated position to pick up the material. After picking up the material, the material is sent to the magnetic powder tank 6 for magnetic processing. After the processing is completed, the six-axis robot 3 is started again to drive the robot clamp 4 to move, and the robot clamp 4 is moved to the position of the discharge clamp 16, and the material is placed on the discharge clamp 16. Then, the driving component on the top of the integrated control cabinet 8 is started to drive the discharge clamp 16 to move, so that the material can be quickly sent out. A support frame 1 is provided on the outside of the main body of the equipment, and a grid plate 2 is installed inside the support frame 1. The grid plate 2 cooperates with the support frame 1 to protect the main body of the equipment to improve the safety of the equipment during operation, and the feeding inlet 5 opened at one end of the grid plate 2 can facilitate the addition of magnetic powder to the inside of the magnetic powder tank 6, and the safety grating 13 installed at one end of the support frame 1 can further ensure the safety during processing.

Claims

1. An automatic magnetic workstation for electric heating tubes, comprising a magnetic powder tank (6), characterized in that: The bottom end of the magnetic powder trough (6) is fixedly connected to a sediment pump (7), one end of the magnetic powder trough (6) is provided with an integrated control cabinet (8), one side of the integrated control cabinet (8) is provided with a robot control cabinet (11), and one end of the magnetic powder trough (6) is provided with a conveying mechanism for automatically conveying materials; The conveying mechanism includes a mounting seat (17), a mounting seat (17) is provided on one side of the magnetic powder tank (6), a top end of the mounting seat (17) is fixedly connected to a six-axis robot (3), a side of the six-axis robot (3) is fixedly connected to a robot fixture (4), a top end of the robot control cabinet (11) is provided with a feeding module (15), one end of the feeding module (15) is provided with a discharging fixture (16), a top end of the feeding module (15) is fixedly connected to a feeding fixture (14), and a top end of the robot control cabinet (11) is fixedly connected to a discharging mold (12).

2. The automatic magnetization workstation for electric heating tubes according to claim 1, characterized in that: The center line of the discharge fixture (16) and the center line of the feed fixture (14) are on the same vertical plane.

3. The automatic magnetization workstation for electric heating tubes according to claim 1, characterized in that: The discharge fixture (16) is slidably connected to the discharge mold (12).

4. The automatic magnetization workstation for electric heating tubes according to claim 1, characterized in that: A support frame (1) is provided on the outside of the magnetic powder tank (6), a grid plate (2) is fixedly connected to the inside of the support frame (1), a feeding inlet (5) is provided at one end of the grid plate (2), a robot teaching device (9) is fixedly connected to one end of one side of the grid plate (2), an integrated control panel (10) is fixedly connected to one side of one end of the support frame (1), and a safety grating (13) is fixedly connected to one end of the support frame (1).

5. The automatic magnetization workstation for electric heating tubes according to claim 4, characterized in that: The center line of the grid plate (2) and the center line of the support frame (1) are on the same vertical plane.

6. The automatic magnetization workstation for electric heating tubes according to claim 4, characterized in that: The feed inlet (5) is communicated with the interior of the support frame (1).

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