Multi-powder-bin storage automatic bin cutting device

Through the automatic storage silo cutting device of multi-powder silo storage, the combination of two-way valves and anti-blocking plug valves, combined with PLC control and radar level gauge, the problems of coal powder leakage and pipeline blockage are solved, and the accurate entry of coal powder into the silo and safe and efficient storage are achieved.

CN223239150UActive Publication Date: 2025-08-19GUONENG GREEN ENERGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422545424.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-19
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the existing coal powder storage device, the valve is not tightly sealed, resulting in coal powder leakage and pipeline blockage, reducing working efficiency and polluting the environment.

Method used

The automatic storage cutting device of multi-powder bin is adopted, including two-way valves, an anti-blocking plug valve at the upper output end and an anti-blocking plug valve at the lower output end. Automatic switching and monitoring is achieved through the PLC control system, and the real-time monitoring of the coal powder height is combined with the radar level meter to ensure that the coal powder enters the warehouse accurately and reduces leakage.

Benefits of technology

It achieves accurate entry of coal powder into the warehouse and smooth pipelines, reduces costs, and improves safety and environmental protection effects.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223239150U_ABST
    Figure CN223239150U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of pulverized coal storage, and discloses a multi-pulverized-coal-bunker storage automatic bunker cutting device which comprises a pulverized coal bunker, a pulverized coal bunker conveying pipeline fixedly installed on the top of the pulverized coal bunker, a pulverized coal input pipeline fixedly installed on the top of the pulverized coal bunker conveying pipeline, and a two-way valve fixedly installed on the outer wall of the pulverized coal input pipeline. The valve rod and the valve element are arranged in the valve body, the flowing direction of pulverized coal can be controlled by adjusting opening and closing of the upper output end and the lower output end of the two-way valve, the pulverized coal is input into a designated pulverized coal bin, and meanwhile secondary blocking safety is formed due to the existence of the upper output end anti-blocking gate valve and the lower output end anti-blocking gate valve. The problem that pulverized coal leaks at the other output end and finally blocks the pipeline is solved, the device is simple in overall structure and capable of being manufactured by itself, the cost is reduced, meanwhile, the whole device is overall sealed and good in safety, and environmental pollution is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of coal powder storage, in particular to an automatic bin cutting device for storing multiple coal powder bins. Background Art

[0002] Pulverized coal delivery is a crucial step in coal storage. Its convenience and safety are crucial to its efficiency and smooth flow. Accurate delivery of pulverized coal into specific silos and the unimpeded flow of each pipeline must be ensured. Accurate delivery of pulverized coal depends on the switching and coordination of valves, while the unimpeded flow of each pipeline depends on the adequate sealing of each closed valve.

[0003] The existing cutting-bin valve has the problem of loose sealing in the closed state, and coal powder easily leaks and blocks the pipeline. The blocked pipeline needs to be cleaned regularly, which reduces the working efficiency of the entire device and increases a lot of costs. The leaked coal powder easily pollutes the environment, and the overall safety performance is poor.

[0004] To this end, we propose a multi-powder storage automatic bin cutting device. Utility Model Content

[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a multi-powder storage automatic bin cutting device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a multi-powder bin storage automatic cutting device includes a coal powder bin, a coal powder bunker pipe is fixedly installed on the top of the coal powder bunker, a coal powder input pipe is fixedly installed on the top of the coal powder bunker pipe, and a two-way valve is fixedly installed on the outer wall of the coal powder input pipe, the two-way valve includes a valve body, a valve stem and a valve core are arranged inside the valve body, the upper output end of the two-way valve is fixedly installed with an upper output end anti-blocking plug-in valve, the left wall of the upper output end anti-blocking plug-in valve is fixedly installed with the coal powder output pipe, the lower output end of the two-way valve is fixedly installed with the lower output end anti-blocking plug-in valve, and the bottom of the lower output end anti-blocking plug-in valve is fixedly connected to the coal powder bunker pipe, the outer wall of the coal powder bunker pipe is provided with a silo top plug-in valve, and a radar level meter is arranged on the top right side of the coal powder bunker, and the end of the radar level meter away from the coal powder bunker is connected to the PLC control system through electrical signals, and the end of the PLC control system away from the radar level meter is connected to the two-way valve through electrical signals.

[0007] Preferably, the two-way valve and the radar level meter are interlocked through a PLC control system, and the valve path of the two-way valve can be automatically switched.

[0008] Preferably, the upper output end anti-blocking plug valve, the lower output end anti-blocking plug valve and the valve stem constitute a double safety device to prevent coal powder from flowing.

[0009] Preferably, the valve core and the valve stem constitute a device for controlling the opening and closing of the upper and lower output ends of the two-way valve.

[0010] Preferably, the radar level meter can monitor the coal powder height information in the coal powder bin in real time and send a signal to the PLC control system.

[0011] Preferably, the two-way valve, the upper output end anti-blocking plug valve, the lower output end anti-blocking plug valve and the silo top plug valve all use integrated intelligent sensors and control modules, which can realize remote monitoring and automatic control.

[0012] Preferably, the two-way valve, the upper output end anti-blocking plug valve, the lower output end anti-blocking plug valve and the silo top plug valve are all made of new high-strength and corrosion-resistant materials to improve the service life and reliability of the valve.

[0013] Preferably, the sealing design of the two-way valve, the upper output end anti-blocking plug valve, the lower output end anti-blocking plug valve and the silo top plug valve ensures an extremely low leakage rate, reducing energy waste and environmental pollution.

[0014] The utility model provides a multi-bin automatic silo storage device. Its beneficial effects include: by adjusting the opening and closing of the upper and lower output ends of the two-way valve, the direction of coal powder flow can be controlled, and the coal powder can be input into the designated powder bin. At the same time, the presence of the anti-blocking gate valve at the upper output end and the anti-blocking gate valve at the lower output end forms a secondary blocking safety, solving the problem of coal powder leaking through the other output end and eventually clogging the pipeline. The overall structure of the device is simple and can be manufactured by yourself, reducing costs. At the same time, the entire device is sealed, has good safety, and avoids environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a cross-sectional view of the internal structure of the utility model.

[0016] Legend: 10. Pulverized coal silo; 11. Pulverized coal input pipeline; 12. Two-way valve; 13. Valve stem; 14. Valve core; 15. Anti-blocking gate valve at the upper output end; 16. Anti-blocking gate valve at the lower output end; 17. Gate valve at the top of the silo; 18. Pulverized coal output pipeline; 19. Radar level meter; 20. PLC control system. DETAILED DESCRIPTION

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only exemplary, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.

[0018] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.

[0019] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0020] In the description of the embodiments of the present invention, it should be noted that the terms "center," "upper," "lower," "inner," "outer," and "side" and the like indicate positions or location relationships based on the positions or location relationships shown in the accompanying drawings, or the positions or location relationships in which the product of the present invention is typically placed when in use. These terms are intended solely to facilitate the description of the present invention and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and the like are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on the specific circumstances.

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1: Multi-bin automatic cutting device for powder storage, such as Figure 1As shown, it includes a pulverized coal bunker 10, a pulverized coal bunker pipe is fixedly installed on the top of the pulverized coal bunker 10, a pulverized coal input pipe 11 is fixedly installed on the top of the pulverized coal bunker pipe, a two-way valve 12 is fixedly installed on the outer wall of the pulverized coal input pipe 11, the two-way valve 12 includes a valve body, a valve stem 13 and a valve core 14 are provided inside the valve body, an upper output end anti-blocking plug valve 15 is fixedly installed on the upper output end anti-blocking plug valve 15, and a pulverized coal output pipe 18 is fixedly installed on the left wall of the upper output end anti-blocking plug valve 15. A lower output end anti-blocking gate valve 16 is fixedly installed at the lower output end of the valve 12, and the bottom of the lower output end anti-blocking gate valve 16 is fixedly connected to the coal powder bunker pipeline. A silo top gate valve 17 is provided on the outer wall of the coal powder bunker pipeline. A radar level meter 19 is provided on the top right side of the coal powder bunker 10. The end of the radar level meter 19 away from the coal powder bunker 10 is connected to the PLC control system 20 through an electrical signal, and the end of the PLC control system 20 away from the radar level meter 19 is connected to the two-way valve 12 through an electrical signal.

[0024] Example 2: Based on Example 1, Figure 1 As shown, the two-way valve 12 and the radar level meter 19 are interlocked via a PLC control system 20, automatically switching the valve path of the two-way valve 12. The upper output anti-blocking gate valve 15, the lower output anti-blocking gate valve 16, and the valve stem 13 form a dual safety device to prevent the flow of pulverized coal. The valve core 14 and the valve stem 13 form the device that controls the opening and closing of the upper and lower output ends of the two-way valve 12. The radar level meter 19 monitors the pulverized coal level in the pulverized coal bin 10 in real time and sends a signal to the PLC control system 20.

[0025] Example 3: Based on Example 1 and Example 2, Figure 1 As shown, the two-way valve 12, the upper output anti-blocking gate valve 15, the lower output anti-blocking gate valve 16, and the silo top gate valve 17 all utilize integrated intelligent sensors and control modules, enabling remote monitoring and automated control. These valves are constructed from new, high-strength, corrosion-resistant materials, extending their service life and reliability. The sealing design of these valves ensures extremely low leakage, reducing energy waste and environmental pollution.

[0026] The working principle of the present invention is as follows: when in use, pulverized coal enters the pulverized coal input pipe 11 and reaches the two-way valve 12. At this time, the valve stem 13 is in a vertical state, the upper output end anti-blocking gate valve 15 is closed, the lower output end anti-blocking gate valve 16 and the silo top gate valve 17 are opened, and the pulverized coal is injected into the pulverized coal bin 10. The previous two-way valve 12 did not have an upper output end anti-blocking gate valve 15. Therefore, when injecting pulverized coal into the bin, due to the large impact of the pulverized coal, there was a gap between the valve stem 13 and the valve body. The pulverized coal would leak through the valve stem 13 and accumulate in the pulverized coal output pipe 18, causing the pipe to be eventually blocked. The present invention installs an upper output end anti-blocking gate valve 15 close to the two-way valve 12, which realizes secondary blocking of the pulverized coal and ensures the smooth flow of the pulverized coal output pipe 18. When the radar level meter 19 detects that the pulverized coal has reached the preset height of the pulverized coal bin 10, it sends a signal to the PLC control system. 20 sends a signal, and the PLC control system 20 controls the valve core 14 to drive the valve stem 13 to rotate to a horizontal state. At this time, the upper output end anti-blocking gate valve 15 is opened, and the lower output end anti-blocking gate valve 16 and the silo top gate valve 17 are closed. The pulverized coal passage path is changed from pulverized coal input pipeline 11 - two-way valve 12 - lower output end anti-blocking gate valve 16 - silo top gate valve 17 - pulverized coal silo 10 to pulverized coal input pipeline 11 - two-way valve 12 - upper output end anti-blocking gate valve 15 - pulverized coal output pipeline 18. The lower output end anti-blocking gate valve 16 has the same function as the upper output end anti-blocking gate valve 15, effectively preventing the two-way valve 12 from the silo top gate valve 17 to be blocked by pulverized coal. When multiple pulverized coal silos need to be filled in sequence, the pulverized coal output pipeline 18 can be regarded as the pulverized coal input pipeline 11 of the rear flour silo. This layout can be replicated and arranged, and ultimately, automatic silo switching for multiple pulverized coal silos can be achieved.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. An automatic silo-cutting device for storing pulverized coal in multiple silos, comprising a pulverized coal silo (10), characterized in that: A pulverized coal bunker pipe is fixedly mounted on the top of the pulverized coal bunker pipe, a pulverized coal input pipe (11) is fixedly mounted on the top of the pulverized coal bunker pipe, a two-way valve (12) is fixedly mounted on the outer wall of the pulverized coal input pipe (11), the two-way valve (12) comprises a valve body, a valve stem (13) and a valve core (14) are arranged inside the valve body, an upper output end anti-blocking plug valve (15) is fixedly mounted on the upper output end of the two-way valve (12), a pulverized coal output pipe (18) is fixedly mounted on the left wall of the upper output end anti-blocking plug valve (15), and the two-way valve (12) is fixedly mounted on the left wall of the two-way valve (12). A lower output end anti-blocking plug valve (16) is fixedly installed at the lower output end, and the bottom of the lower output end anti-blocking plug valve (16) is fixedly connected to the coal powder bunker pipeline. A bunker top plug valve (17) is provided on the outer wall of the coal powder bunker pipeline. A radar level meter (19) is provided on the right side of the top of the coal powder bunker (10). An end of the radar level meter (19) away from the coal powder bunker (10) is connected to a PLC control system (20) via an electrical signal, and an end of the PLC control system (20) away from the radar level meter (19) is connected to a two-way valve (12) via an electrical signal.

2. The automatic bin-cutting device for storing powder in multiple bins according to claim 1, characterized in that: The two-way valve (12) and the radar material level meter (19) are interlocked via a PLC control system (20), and the valve path of the two-way valve (12) can be automatically switched.

3. The automatic bin-cutting device for storing powder in multiple bins according to claim 1, characterized in that: The upper output end anti-blocking plug valve (15), the lower output end anti-blocking plug valve (16) and the valve stem (13) form a double safety device for preventing coal powder from flowing.

4. The automatic bin-cutting device for storing powder in multiple bins according to claim 1, characterized in that: The valve core (14) and the valve stem (13) form a device for controlling the opening and closing of the upper and lower output ends of the two-way valve (12).

5. The automatic bin-cutting device for storing powder in multiple bins according to claim 1, characterized in that: The radar level meter (19) can monitor the coal powder height information in the coal powder bin (10) in real time and send a signal to the PLC control system (20).