Railway vehicle special-shaped handrail support installing and lifting device

By designing the lifting device for the special-shaped handrail bracket installation of rail vehicles, the automatic locking jaws and telescopic support rods are used to solve the adaptation problem of the special-shaped handrail bracket installation, achieving efficient and safe installation results.

CN223239682UActive Publication Date: 2025-08-19CRRC CHANGCHUN RAILWAY VEHICLES CO LTD
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Patent Information

Application Number
CN202422475632.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-19
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

In the prior art, when the rail vehicle special-shaped handrail bracket is installed, traditional devices cannot meet the load bearing requirements of the adaptive meshing interface, and the manual lifting method is poor, which affects the installation quality and efficiency, and causes damage to the human body.

Method used

A special-shaped handrail bracket installation lifting device for rail vehicles is designed, including a base, a support rod and a clamp. The clamp is equipped with jaws. The jaws can automatically lock or release the handrail bracket. The support rod is a telescopic structure. The base has a universal wheel. The clamp can be adjusted from multiple angles to adapt to different forms of handrail brackets.

Benefits of technology

It realizes the rapid and stable installation of special-shaped handrail brackets, improves installation efficiency by 50%, reduces operator fatigue, and has wide applicability. It is suitable for the production and maintenance of various types of rail vehicle handrail brackets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mounting and lifting device for a special-shaped handrail support of a rail vehicle, and belongs to the technical field of mounting auxiliary tools for interior trim parts of rail transit vehicles. The device comprises a base and a supporting rod, wherein the supporting rod is fixedly connected to the base and extends upwards; the at least one clamp is fixedly connected with a connecting seat arranged at the top end of the supporting rod; wherein a supporting and clamping area A for supporting and clamping the armrest support is formed on the upper portion of the clamp in the direction perpendicular to the axis of the supporting rod, and two clamping jaws are movably connected to the portion, in the supporting and clamping area A, of the clamp so that in the using state, the armrest support can be lifted and held without external force after being placed in the supporting and clamping area A through the clamping jaws, and in the non-using state, the armrest support can be clamped by the clamping jaws. According to the special-shaped handrail support installing clamp, the problem that in the prior art, when a special-shaped handrail support is installed, the bearing requirement of an adaptive meshing connector cannot be met is effectively solved, and the special-shaped handrail support installing clamp has the advantages of being easy and convenient to operate, accurate in positioning, safe and reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary tooling for mounting interior components of rail transit vehicles, in particular to a lifting device for mounting a special-shaped handrail bracket of a rail vehicle. Background Art

[0002] With the rapid development of rail vehicle technology, combined with the requirements of multiple aspects such as vehicle interior aesthetics, comfort and ergonomics, the shapes of rail vehicle interior handrail brackets are becoming more and more diverse and special-shaped. During the production, manufacturing and maintenance of rail vehicles, the installation of special-shaped handrail brackets cannot meet the load-bearing requirements of the matching meshing interface due to their special shapes. The stability of the manual lifting method has a serious impact on precise adjustment. Repeated lifting of the handrail bracket for trial installation is extremely inefficient, making it difficult to ensure installation quality, and long-term lifting operations can cause damage to human functions.

[0003] Therefore, based on the above problems, how to develop a lifting device that can be suitable for the installation of special-shaped handrail brackets is of great significance to improving the production efficiency and quality of rail vehicle handrail bracket installation. Utility Model Content

[0004] The purpose of the utility model is to overcome the defects of the existing technology and provide a rail vehicle special-shaped handrail bracket installation lifting device that can lift the special-shaped handrail bracket to ensure that the installation position meets the load-bearing requirements of the adapted meshing interface, is simple to operate, and is easy to use.

[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0006] The utility model discloses a lifting device for installing a special-shaped handrail bracket of a rail vehicle, comprising:

[0007] base;

[0008] a support rod, which is fixedly connected to the base and extends upward; and

[0009] At least one clamp fixedly connected to a connecting seat provided at a top end of the support rod;

[0010] In which, the upper part of the clamp is formed with a clamping area A that supports and clamps the armrest bracket perpendicular to the axial direction of the support rod. The clamp is movably connected to two claws in the clamping area A, so that when in use, the armrest bracket is placed in the clamping area A through the claws and the armrest bracket is lifted and held without external force. When not in use, the two claws on the clamp are in an open state.

[0011] Furthermore, the clamp includes a support, and upwardly extending ear plates are arranged at intervals on the upper surface of the support, and the ear plates are provided with grooves with a concave arc structure for forming the clamping area A. The ear plates are located on both sides of the clamping area A and are symmetrically hinged with the clamping claws through a horizontal axis, and the clamping claws are located on one side of the horizontal axis to form a first claw body that surrounds the armrest bracket, and on the other side to form a second claw body that surrounds the armrest bracket and can extend into the bottom of the armrest bracket.

[0012] Furthermore, the clamping jaw is constructed as an arc structure that is no larger than half a circle, and the length of the second claw body is smaller than the length of the first claw body.

[0013] Furthermore, the width of the second claw body is smaller than the width of the first claw body.

[0014] Furthermore, the support rod is a telescopic rod structure, which includes a lower rod body and an upper rod body, a two-way twist rod is connected between the lower rod body and the upper rod body, the lower rod body is fixedly connected to the base, and the upper rod body is fixedly connected with a stud, and the stud is threadedly connected to the threaded hole of the clamp.

[0015] Furthermore, a driving handle is fixedly connected to the middle of the bidirectional twisted rod, which is used to drive the bidirectional twisted rod to rotate relative to the upper rod body and the lower rod body.

[0016] Furthermore, the base is constructed as a disc, and a plurality of universal wheels are evenly distributed circumferentially at the lower edge of the base.

[0017] Furthermore, the clamps include a plurality of clamps, and two adjacent clamps are movably connected so that the clamps are flexible and can be chain-shaped to hold the armrest bracket.

[0018] Furthermore, the fixture is formed with an embedding groove on one side and an embedding block on the other side. When two fixtures are connected, one fixture is connected to the embedding block of the other fixture through the embedding groove. The fixture further comprises:

[0019] The connecting piece passing through the embedding groove and the embedding block is used to movably connect the embedding groove and the embedding block.

[0020] Furthermore, the connecting member is a bolt or a pin.

[0021] In the above technical solution, the utility model provides a lifting device for installing a special-shaped handrail bracket of a railway vehicle, which has the following beneficial effects:

[0022] 1. The utility model is designed to install a lifting device for a special-shaped handrail bracket. A clamp is installed on the top of the support rod. The clamp is movably connected to a clamping claw in the clamping area. The clamp can match handrail brackets of different pipe diameters within a certain specification range through the clamping claw. The clamp is automatically locked inward under the gravity of the handrail bracket, and automatically released otherwise. No manual adjustment is required, realizing handrail brackets of different shapes and styles suitable for different project products:

[0023] 2. The lifting device for installing the special-shaped handrail bracket designed by the utility model is provided with a plurality of clamps, which are connected end to end in a chain-like flexible manner to hold the handrail bracket. It can be adjusted at multiple angles according to the shape and size of the special-shaped handrail bracket, and can be applied to different forms and styles of different project products, and can provide sufficient strength and stability:

[0024] 3. The special-shaped handrail bracket installation lifting device designed in this utility model has a telescopic support rod structure, and a two-way twist rod is connected between the upper rod body and the lower rod body. The two-way twist rod can realize the rapid and accurate adjustment and positioning of the support frame height;

[0025] 4. The utility model is designed to install the lifting device of the special-shaped handrail bracket. The base at the bottom of the support rod is equipped with a universal wheel. The base can be movably supported by the universal wheel, which is convenient to use.

[0026] The lifting device for installing the special-shaped handrail bracket is easy to operate, accurately positioned, safe and reliable. Through the rapid lifting of the two-way twist rod, the flexible adaptation of the expansion clamp (completely fitting the shape of the handrail bracket), and the automatic contraction and locking or release of the clamp, the special-shaped handrail bracket can be installed quickly and stably, reducing operator fatigue and significantly improving installation efficiency and quality. The original installation operation method takes about 60 minutes to complete a handrail bracket, but it only takes about 30 minutes after using this device, and the work efficiency is improved by nearly 50%. It used to require at least 6 people to operate, but now it only requires 2 people. At the same time, the device is suitable for different shapes and sizes of handrail brackets through the rapid switching of the expansion clamp. It has a wide applicability and is easy to maintain. It can be used in the production and repair of various types of rail vehicle handrail brackets. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0028] Figure 1 This is an axonometric diagram of a lifting device for mounting a special-shaped handrail bracket on a rail vehicle disclosed in the utility model;

[0029] Figure 2 This is an exploded view of a lifting device for installing a special-shaped handrail bracket on a rail vehicle disclosed in the utility model;

[0030] Figure 3 yes Figure 2 A local enlarged view of the middle I position;

[0031] Figure 4 yes Figure 2 A partial enlarged view of the middle II position;

[0032] Figure 5 This is a schematic diagram of a lifting device fixture structure for mounting a special-shaped handrail bracket on a rail vehicle disclosed in the utility model;

[0033] Figure 6 This is a schematic diagram of a fixture support structure for a lifting device for installing a special-shaped handrail bracket on a rail vehicle disclosed in the utility model;

[0034] Figure 7 This is a schematic diagram of the clamping claw structure of a lifting device for installing a special-shaped handrail bracket of a rail vehicle disclosed in the utility model;

[0035] Figure 8 The utility model discloses a structural schematic diagram of another embodiment of a clamping jaw for installing a lifting device for a special-shaped handrail bracket of a rail vehicle.

[0036] Description of reference numerals:

[0037] 1. Base; 2. Upper rod; 3. Bidirectional twist rod; 4. Lower rod; 5. Connecting seat; 6. Clamp; 601. Support; 602. Clamping jaw; 6021. First claw; 6022. Second claw; 603. Horizontal axis; 604. Mounting groove; 605. Mounting block; 7. Connecting piece; 8. Universal wheel; 9. Fixing bolt. DETAILED DESCRIPTION

[0038] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0039] See also Figure 1 、 2 As shown;

[0040] The utility model discloses a lifting device for installing a special-shaped handrail bracket of a rail vehicle, comprising:

[0041] A base 1, a support rod and at least one clamp 6;

[0042] The support rod is fixedly connected to the base 1 and extends upward, and the clamp 6 is fixedly connected to the connecting seat 5 provided at the top end of the support rod. When in use, the clamp 6 is supported by the support rod so that the clamp 6 is at the height of the support armrest bracket;

[0043] The upper portion of the clamp 6 is formed with a clamping area A perpendicular to the axis of the support rod for supporting and clamping the armrest bracket. The clamp 6 is movably connected to two clamping claws 602 in the clamping area A. When in use, the clamping claws 602 are used to position the armrest bracket in the clamping area A, thereby lifting and holding the armrest bracket without external force. When the clamp 6 moves away from the armrest bracket and is in the process of moving away, the clamping claws 602 rotate to release the armrest bracket, separating the lifting device from the armrest bracket. When not in use, the two clamping claws 602 on the clamp 6 are in an open state.

[0044] The clamp 6 provided in the lifting device of the structure has a vertical support rod. When the clamp 6 is in the vertical state, the clamp claw 602 of the clamp 6 automatically generates an inward locking action of the handrail bracket under the downward pressure of the handrail bracket, and automatically releases the handrail bracket otherwise. It does not require manual adjustment or external force, and is automatically adjusted. At the same time, the clamp can match handrail brackets of different pipe diameters within a certain specification range.

[0045] See also Figure 5-8 As shown, preferably, the clamp 6 includes a support 601, and upwardly extending ear plates are arranged at intervals on the upper surface of the support 601, and the ear plates are provided with grooves with a concave arc structure for forming a clamping area A. The ear plates are located on both sides of the clamping area A and are symmetrically hinged with clamping claws 602 through a horizontal axis 603, and the clamping claws 602 are located on one side of the horizontal axis 603 to form a first claw body 6021 that embraces the armrest bracket, and on the other side to form a second claw body 6022 that embraces the armrest bracket and can extend into the bottom of the armrest bracket.

[0046] Specifically, in this structure, the support 601 is the main body of the clamp 6, and a threaded hole is provided at the bottom of the support 601 for threaded connection with the connecting seat 5. The upper part of the support 601 forms a support clamping area A of a concave arc structure through two vertically arranged ear plates. The horizontal axis 603 can be a bolt in the prior art or a pin. This embodiment takes a hexagonal bolt as an example. The bolt passes through the two ear plates horizontally, and the mounting hole provided in one ear plate is a threaded hole. The bolt is located in the middle position of the two ear plates to hinge the clamping jaws 602, so that the two clamping jaws 602 embrace the handrail bracket from both sides in the support clamping area A. The clamping jaw 602 is constructed as an arc structure, preferably an arc structure not larger than half a circle. The clamping jaw 602 is provided with an axial hole connected to the horizontal axis 603. The clamping jaw 602 is displaced on one side of the axial hole to form a first claw body 6021, and on the other side A second claw body 6022 is formed, and the second claw body 6022 is located at the bottom of the armrest bracket. The length of the second claw body 6022 is smaller than the length of the first claw body 6021. The first claw body 6021 and the second claw body 6022 are affected by their own gravity, and the clamping jaws 602 rotate around the horizontal axis 603. The top ends of the two relatively arranged clamping jaws 602 are away from the center position of the clamping area A, that is, the two clamping jaws 602 are in an open state. When in use, after the armrest bracket is in place and the clamping area A, the second claw body 6022 is located at the bottom of the armrest bracket. In the absence of external force, during the armrest bracket is in place, the two clamping jaws 602 are automatically rotated by the armrest bracket, and the top ends of the clamping jaws 602 are displaced toward the center position of the clamping area A. The two clamping jaws 602 are in a closed state, so that the clamp 6 can lift and hold the armrest bracket.

[0047] To ensure that the first claws 6021 of the two clamping jaws 602 are aligned, the width of the second claw 6022 is smaller than that of the first claw 6021. During assembly, the second claws 6022 at the bottom of the two clamping jaws 602 can be docked at the lower part of the handrail bracket in a staggered manner.

[0048] See also Figure 2 When the lifting device is in use, the two ends of the double-sided pulling rod 3 are adjusted, and the two ends of the double-sided pulling rod 3 are adjusted to the height of the lifting device 1 and the lower end of the lifting device 1 are adjusted.

[0049] See also Figure 2 As shown, the base 1 is constructed as a disc, and a plurality of universal wheels 8 are evenly distributed circumferentially at the lower edge of the base 1. The universal wheels 8 are fixedly connected to the base 1 through fixing bolts 9. The lifting device can be moved at the construction site through the universal wheels 8, which is convenient to use.

[0050] See also Figure 1 、 2 As shown, in order to be able to adapt to different shapes and styles of handrail brackets for different project products, and to perform multi-angle adjustment according to the shape and size of the special-shaped handrail bracket, the lifting device includes a plurality of clamps 6, two adjacent clamps 6 are movably connected, and the overall length of the clamps 6 is extended so that the plurality of clamps 6 are flexible and can hold the handrail bracket in a chain-like manner;

[0051] See also Figure 2 、 6 As shown, preferably, a mounting groove 604 is formed on one side of the clamp 6, and a mounting block 605 is formed on the other side. When the two clamps 6 are connected, one clamp 6 is plugged into the mounting block 605 of the other clamp 6 through the mounting groove 604. The lifting device also includes a connecting member 7 that passes through the mounting groove 604 and the mounting block 605, and is used to flexibly connect the mounting groove 604 and the mounting block 605. The connecting member 7 is a bolt or a pin. In this embodiment, the connecting member 7 takes a hexagon socket bolt as an example. A through hole is formed on one side wall of the mounting groove 604, and a threaded hole is formed on the other side wall to connect with the hexagon socket bolt, so that the two adjacent clamps 6 can rotate around the hexagon socket bolt. When the connecting member 7 is a pin, both side walls of the mounting groove 604 are through holes. The pin cooperates with a cotter pin or other matching parts (such as a nut) to achieve the purpose of flexibly connecting the two adjacent clamps 6.

[0052] In the above technical solution, the utility model provides a lifting device for installing a special-shaped handrail bracket of a rail vehicle, and the method of use is as follows:

[0053] The installation lifting device can be used alone or in combination. When in use, first determine the number of devices needed based on the overall size of the handrail bracket, move the device to the use position, and then determine the number of clamps 6 used on a single lifting device based on the shape and posture of the handrail bracket to ensure the stability of the device when lifting the handrail bracket.

[0054] Secondly, drive the two-way twist rod 3 to rotate and adjust the height of the support rod to make the height of multiple lifting devices consistent. During the adjustment process, after the handrail bracket enters the clamping area A, the clamping claw 602 automatically lifts and holds the handrail bracket, and the handrail bracket tube is embedded in the clamping claw 602 of each clamp 6, and each clamp 6 is pressed down by the gravity of the handrail bracket tube to naturally lock the handrail bracket inward. After adjusting the handrail bracket to align with the installation position, rotate the two-way twist rod 3 at the same time to perform the lifting operation on the handrail bracket;

[0055] After the armrest bracket installation component reaches the installation position, fine-tune it. After the connection is tightened, rotate the two-way twist rod 3 in the opposite direction to drive the clamp 6 to move downward. The armrest bracket position is fixed, and the clamp 602 naturally releases the armrest bracket. The armrest bracket is installed.

[0056] Beneficial effects: The lifting device for installing the special-shaped handrail bracket can, firstly, be matched with handrail brackets of different pipe diameters within a certain specification range through the clamp 6. The clamp is automatically locked inward under the gravity of the handrail bracket, and automatically released otherwise without manual adjustment, thereby realizing handrail brackets of different shapes and styles suitable for different project products. Secondly, a number of clamps 6 are connected end to end in sequence to hold the handrail bracket in a chain-like flexible manner, thereby realizing multi-angle adjustment according to the shape and size of the special-shaped handrail bracket, which can be suitable for different shapes and styles of different project products and can provide sufficient strength and stability. In addition, the height of the support frame can be quickly and accurately adjusted and positioned through the two-way twist rod. Moreover, the base is movably supported by universal wheels, which is convenient to use.

[0057] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A lifting device for installing a special-shaped handrail bracket of a railway vehicle, characterized in that: include: Base (1); A support rod, which is fixedly connected to the base (1) and extends upward; as well as At least one clamp (6) fixedly connected to a connecting seat (5) provided at the top end of the support rod; The upper portion of the clamp (6) is formed with a clamping area A perpendicular to the axis of the support rod for supporting and clamping the armrest bracket. The clamp (6) is movably connected with two clamping claws (602) in the clamping area A, so that when in use, the armrest bracket is positioned in the clamping area A through the clamping claws (602) and the armrest bracket is lifted and held without external force. When not in use, the two clamping claws (602) on the clamp (6) are in an open state.

2. A lifting device for installing a special-shaped handrail bracket for a railway vehicle according to claim 1, characterized in that; The clamp (6) includes a support (601), and upwardly extending ear plates are arranged at intervals on the upper surface of the support (601), and the ear plates are provided with grooves with a concave arc structure for forming the clamping area A. The ear plates are located on both sides of the clamping area A and are symmetrically hinged with the clamping claws (602) through a horizontal axis (603), and the clamping claws (602) are located on one side of the horizontal axis (603) and are formed with a first claw body (6021) that surrounds the handrail bracket, and a second claw body (6022) that surrounds the handrail bracket and can extend into the bottom of the handrail bracket is formed on the other side.

3. A lifting device for installing a special-shaped handrail bracket for a railway vehicle according to claim 2, characterized in that ; The structure of the clamping claw (602) is an arc structure no larger than half a circle, and the length of the second claw body (6022) is smaller than the length of the first claw body (6021).

4. A lifting device for installing a special-shaped handrail bracket for a railway vehicle according to claim 2, characterized in that ; The width of the second claw body (6022) is smaller than the width of the first claw body (6021).

5. The lifting device for installing a special-shaped handrail bracket for a railway vehicle according to claim 1, characterized in that ; The support rod is a telescopic rod structure, comprising a lower rod body (4) and an upper rod body (2), a bidirectional twisted rod (3) being connected between the lower rod body (4) and the upper rod body (2), the lower rod body (4) being fixedly connected to the base (1), the upper rod body (2) being fixedly connected with a stud, and the stud being threadedly connected to the threaded hole of the clamp (6).

6. A lifting device for installing a special-shaped handrail bracket for a railway vehicle according to claim 5, characterized in that ; A driving handle is fixedly connected to the middle of the bidirectional twisted rod (3) for driving the bidirectional twisted rod (3) to rotate relative to the upper rod body (2) and the lower rod body (4).

7. The lifting device for installing a special-shaped handrail bracket for a railway vehicle according to claim 1, characterized in that ; The base (1) is constructed as a disc, and a plurality of universal wheels (8) are evenly distributed circumferentially at the lower edge of the base (1).

8. A lifting device for installing a special-shaped handrail bracket for a railway vehicle according to any one of claims 1 to 7, characterized in that; The clamps (6) include a plurality of clamps, and two adjacent clamps (6) are movably connected so that the plurality of clamps (6) are flexibly supported and held in a chain-like manner by the armrest bracket.

9. A lifting device for installing a special-shaped handrail bracket for a railway vehicle according to claim 8, characterized in that; The clamp (6) is formed with an embedding groove (604) on one side and an embedding block (605) on the other side. When two clamps (6) are connected, one clamp (6) is connected to the embedding block (605) of the other clamp (6) through the embedding groove (604). The clamp (6) further comprises: The connecting piece (7) passing through the embedding groove (604) and the embedding block (605) is used to movably connect the embedding groove (604) and the embedding block (605).

10. A lifting device for installing a special-shaped handrail bracket for a railway vehicle according to claim 9, characterized in that ; The connecting member (7) is a bolt or a pin.