Cleaning device for down and feather product processing

By introducing a stirring and cleaning box and material collection assembly into the down product cleaning device, the problem of effort and low cleaning efficiency of cleaning cylinder extraction is solved by using electric push rods and mixing mechanisms, and efficient down cleaning and convenient material collection operations are achieved.

CN223240216UActive Publication Date: 2025-08-19BAODING XINXIANG DOWN PRODUCTS CO LTD
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Patent Information

Application Number
CN202422230780.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-19
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing down product cleaning device is laborious when extracting the wet cleaning cylinder and has low cleaning efficiency, mainly relying on water flow soaking and lacks agitating effect.

Method used

A cleaning device including a stirring and cleaning box and material collection assembly is designed. The bottom plate separation is driven by electric push rod to achieve down falling into the discharge chamber. Combined with the agitating mechanism, the stirring rod is driven to rotate by sun gear and planetary gear to realize the stirring and cleaning liquid replacement.

Benefits of technology

It realizes time-saving down removal and efficient cleaning, reducing cleaning time and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223240216U_ABST
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Abstract

The utility model discloses a cleaning device for down and feather product processing. The cleaning device comprises a stirring cleaning box. A stirring mechanism is arranged above the middle part of the stirring and cleaning box, and a material taking assembly is arranged below the middle part of the stirring and cleaning box; the material taking assembly comprises a material discharging cavity located on the lower portion of the interior of the stirring and cleaning box, side grooves are symmetrically formed in the side wall of the material discharging cavity, rotating cylinders are rotationally installed in the side grooves, electric push rods are fixedly installed in the middles of the rotating cylinders, and a first bottom plate and a second bottom plate are rotationally installed at the top ends of the two electric push rods correspondingly. A discharging window is further formed in the side wall of the discharging cavity, and a material taking partition plate is rotationally installed in the discharging window; the first bottom plate and the second bottom plate are pulled to be separated from each other by starting an electric push rod, then down feather absorbing water falls into a discharging cavity, finally, the down feather can be taken at will by opening a material taking partition plate, time and labor are saved, and operation is flexible.
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Description

Technical Field

[0001] The utility model relates to the technical field of down processing equipment, in particular to a cleaning device used for down product processing. Background Art

[0002] Down products are products made with down as filling material, so the quality of down also affects the quality of down products. After being collected, the down needs to go through pre-sorting, dust removal, hair separation, hair washing and dehydration before it can be produced into usable down. Hair washing is to clean the feathers with a hair washing machine. Down cleaning agent must be added during cleaning to remove grease, dust and odor.

[0003] Publication No. CN218842413U discloses a down cleaning device for the production of down products, comprising a machine housing, one side of the machine housing is connected to a water pipe, and a closing cover is rotatably installed on the other side of the machine housing, a cleaning cylinder is movably installed inside the machine housing, a top cover is movably installed on the top of the cleaning cylinder, a pushing plate is slidably installed inside the cleaning cylinder, a support shaft is slidably installed inside the cleaning cylinder, and a through hole is penetrated on one side of the support shaft. This device pulls the cleaning cylinder toward the outside of the machine housing, so that the cleaning cylinder pushes the internal down toward the outlet of the cleaning cylinder during the outward pulling process, so that the cleaned down can be accumulated at the outlet of the cleaning cylinder, which is convenient for staff to collect the down inside the cleaning cylinder and reduce the residual down inside the cleaning cylinder. However, this patent still has the following problems during actual use:

[0004] The above device requires the cleaning cylinder to be pulled out, but the wet down will absorb a large amount of water, which makes the cleaning cylinder heavy, making it difficult to pull out the cleaning cylinder and difficult to remove the material. Moreover, the down in the above device is confined in the cleaning cylinder and lacks agitation. The cleaning mainly relies on soaking in water, and the cleaning efficiency is low.

[0005] A cleaning device for down product processing is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the present utility model is to provide a cleaning device for processing down products, so as to solve the problem proposed in the above-mentioned background art that the above-mentioned device needs to be pulled out of the cleaning cylinder, but the wet down will absorb a large amount of water, which makes the cleaning cylinder heavy, and thus makes it difficult to pull out the cleaning cylinder and remove the material. In addition, the down in the above-mentioned device is confined in the cleaning cylinder and lacks agitation. The cleaning mainly relies on immersion in water, which has a low cleaning efficiency.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a cleaning device for processing down products, comprising a stirring and cleaning box, a feeding port being installed on one side of the top of the stirring and cleaning box, and a liquid injection pipe being installed on the other side of the top of the stirring and cleaning box;

[0008] A stirring mechanism is provided above the middle of the stirring and cleaning box, and a material taking component is provided below the middle of the stirring and cleaning box;

[0009] The material taking assembly includes a discharge cavity located at the lower part of the stirring and washing box, and a side groove is symmetrically opened on the side wall of the discharge cavity. A rotary drum is rotatably installed in the side groove, and an electric push rod is fixedly installed in the middle of the rotary drum. The top ends of the two electric push rods are rotatably installed with a first bottom plate and a second bottom plate respectively.

[0010] The bottom of the discharge cavity is provided with a liquid-passing net, and the side wall of the discharge cavity is provided with a discharge window, and a material-taking partition is rotatably installed inside the discharge window.

[0011] Preferably, the first bottom plate and the second bottom plate are overlapped and fitted together, and a sealing waterproof ring is fixedly installed on the outer side of the first bottom plate and the second bottom plate, and a connecting block is fixedly installed on the bottom of the first bottom plate and the second bottom plate, and the connecting block is rotatably connected to the side wall of the discharge cavity.

[0012] Preferably, a first semicircular groove is provided on the top surface of the first bottom plate, and a second semicircular groove is provided on the top surface of the second bottom plate. The first semicircular groove and the second semicircular groove can be spliced into a complete circular groove, and a fixed axis groove is provided at the center of the circular groove.

[0013] Preferably, mesh holes are provided on both the first and second bottom plates, a fluid exchange net is fixedly installed in the mesh holes, the fluid exchange net is located on the inner side of the circular groove, a fluid exchange tube is fixedly installed at the bottom of the mesh holes, and an electric valve is installed on the fluid exchange tube.

[0014] Preferably, the stirring mechanism includes an installation chamber fixed to the top of the stirring and cleaning box, and a first motor is fixedly installed on the top of the installation chamber. The output end of the first motor extends into the installation chamber and is fixedly connected to a sun gear. The side of the sun gear is meshed with a planetary gear, and the outer side of the planetary gear is meshed with a ring gear.

[0015] Preferably, the gear ring is fixedly installed on the inner side of the installation chamber, a sliding rail is fixed on the upper inner side of the installation chamber, a plurality of movable blocks are slidably connected in the sliding rail, and the movable blocks are rotatably connected to the top surface of the planetary gear.

[0016] Preferably, the bottom ends of the sun gear and the planetary gears are fixedly connected to a rotating shaft, and the rotating shaft is connected to a through hole opened on the top surface of the installation bin. A number of stirring rods are fixedly installed on the outside of the rotating shaft, and the bottom end of the rotating shaft connected to the planetary gear is fitted into the circular groove, and the bottom end of the rotating shaft connected to the sun gear is plugged into the fixed axis groove.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the cleaning device for down product processing can pull the first bottom plate and the second bottom plate to rotate downward and separate from each other by activating the electric push rod, thereby allowing the down to fall into the discharge chamber after absorbing water. Finally, the material removal partition can be opened to take the down at will, which saves time and labor and is flexible to operate. The specific contents are as follows:

[0018] 1. By opening the electric valve, the cleaning liquid is allowed to fall through the liquid exchange net, and then falls into the discharge chamber through the liquid exchange pipe, and finally discharged through the liquid filter net to achieve the replacement of the cleaning liquid; after cleaning is completed, the electric push rod is started to pull the first and second bottom plates to rotate downward and separate from each other, so that the down feathers that have absorbed water fall into the discharge chamber. At this time, the excess cleaning liquid will be drained through the liquid filter net. Finally, the material removal partition is opened to take the down feathers at will, saving time and effort and flexible operation.

[0019] 2. By starting the first motor, the sun gear drives the planetary gears to rotate, and cooperates with the ring gear, so that the rotating shaft not only drives the stirring rod to rotate to achieve stirring, but also further promotes the stirring effect by moving the position of the rotating shaft, thereby ultimately increasing the cleaning efficiency of the down. Moreover, the fixed shaft groove and the circular ring can provide support for the rotating shaft, while the movable block and the sliding rail can increase the stability of the movement of the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of a partial front cross-sectional structure of the utility model;

[0021] Figure 2 This is a side sectional structural diagram of the utility model;

[0022] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of area A in the middle;

[0023] Figure 4 Schematic diagram of the top view of the first base plate and the second base plate;

[0024] Figure 5 Schematic diagram of the installation structure of the sun gear and planetary gears.

[0025] In the figure: 1. stirring and cleaning box; 101. feeding port; 102. liquid injection pipe; 2. material taking assembly; 201. discharge chamber; 202. side trough; 203. rotary drum; 204. electric push rod; 205. first bottom plate; 206. second bottom plate; 207. sealing waterproof ring; 208. connecting block; 209. material taking partition; 210. liquid passing net; 211. first semicircular groove; 212. second semicircular groove; 213. liquid exchange net; 214. fixed axis groove; 215. liquid exchange pipe; 216. electric valve; 3. stirring mechanism; 301. mounting chamber; 302. first motor; 303. sun gear; 304. planetary gear; 305. gear ring; 306. through hole; 307. movable block; 308. sliding rail; 309. rotating shaft; 310. stirring rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 The utility model provides a technical solution: a cleaning device for processing down products, comprising a stirring and cleaning box 1, a feeding port 101 is installed on one side of the top of the stirring and cleaning box 1, and a liquid injection pipe 102 is installed on the other side of the top of the stirring and cleaning box 1; by inserting an external cleaning nozzle into the feeding port 101, the residual down inside the stirring and cleaning box 1 can be rinsed after use, thereby avoiding down residue when the stirring and cleaning box 1 is idle and sealed.

[0028] A stirring mechanism 3 is provided above the middle of the stirring and cleaning box 1, and a material taking component 2 is provided below the middle of the stirring and cleaning box 1;

[0029] Among them, the material taking component 2 includes a discharge chamber 201 located at the lower part of the stirring and cleaning box 1, and a side groove 202 is symmetrically opened on the side wall of the discharge chamber 201. A rotary drum 203 is rotatably installed in the side groove 202, and an electric push rod 204 is fixedly installed in the middle of the rotary drum 203. The top ends of the two electric push rods 204 are respectively rotatably installed with a first bottom plate 205 and a second bottom plate 206; the side groove 202 is a through groove.

[0030] The bottom of the discharge chamber 201 is provided with a liquid-passing net 210, and a discharge window is provided on the side wall of the discharge chamber 201. A material removal partition 209 is rotatably installed inside the discharge window. After the material removal partition 209 is turned outward, it can be fixed with a magnet to prevent the material removal partition 209 from falling and obstructing the material removal.

[0031] The first bottom plate 205 and the second bottom plate 206 are overlapped and fitted together, and a sealing waterproof ring 207 is fixedly installed on the outer side of the first bottom plate 205 and the second bottom plate 206, and a connecting block 208 is fixedly installed on the bottom of the first bottom plate 205 and the second bottom plate 206, and the connecting block 208 is rotatably connected to the side wall of the discharge chamber 201; the special shape of the connecting block 208 can ensure the smooth rotation of the first bottom plate 205 and the second bottom plate 206, and the first bottom plate 205 and the second bottom plate 206 are overlapped and fitted together, and the fitting edges of the first bottom plate 205 and the second bottom plate 206 are fixed with rubber pads to prevent a large amount of liquid from leaking from the joint seam.

[0032] A first semicircular groove 211 is provided on the top surface of the first base plate 205, and a second semicircular groove 212 is provided on the top surface of the second base plate 206. The first semicircular groove 211 and the second semicircular groove 212 can be spliced into a complete circular groove, and a fixed axis groove 214 is provided at the center of the circular groove; the fixed axis groove 214 is provided on the surface of the second base plate 206; the rotating shaft 309 can rotate and slide in the circular groove.

[0033] The first bottom plate 205 and the second bottom plate 206 are both provided with mesh holes, in which a liquid exchange net 213 is fixedly installed. The liquid exchange net 213 is located on the inner side of the circular groove. A liquid exchange tube 215 is fixedly installed at the bottom of the mesh hole, and an electric valve 216 is installed on the liquid exchange tube 215; the electric valve 216 is the existing technology.

[0034] The stirring mechanism 3 includes an installation chamber 301 fixed to the top of the stirring and cleaning box 1, and a first motor 302 is fixedly installed on the top of the installation chamber 301. The output end of the first motor 302 extends into the installation chamber 301 and is fixedly connected to the sun gear 303. The side of the sun gear 303 is meshed with the planetary gear 304, and the outer side of the planetary gear 304 is meshed with the ring gear 305; the ring gear 305 is fixedly installed on the inner side of the installation chamber 301, and a sliding rail 308 is fixed on the upper part of the interior of the installation chamber 301. Several movable blocks 307 are slidably connected in the sliding rail 308, and the movable blocks 307 are rotatably connected to the top surface of the planetary gear 304; the sliding rail 308 is a circular rail, and the movable blocks 307 and the sliding rail 308 can increase the stability of the movement of the rotating shaft 309.

[0035] The bottom ends of the sun gear 303 and the planetary gears 304 are fixedly connected to a rotating shaft 309, and the rotating shaft 309 is connected to a through hole 306 opened on the top surface of the installation chamber 301. A number of stirring rods 310 are fixedly installed on the outside of the rotating shaft 309. The bottom end of the rotating shaft 309 connected to the planetary gear 304 fits into the circular groove, and the bottom end of the rotating shaft 309 connected to the sun gear 303 is plugged into the fixed axis groove 214; the sun gear 303 drives the planetary gears 304 to rotate, and cooperates with the ring gear 305, so that the rotating shaft 309 not only drives the stirring rods 310 to rotate but also further promotes the stirring effect by moving the position of the rotating shaft 309.

[0036] Working principle: Before using this cleaning device for down product processing, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 5 As shown, during the cleaning process, the electric valve 216 is opened to allow the cleaning liquid to fall through the liquid exchange net 213, and then fall into the discharge chamber 201 through the liquid exchange pipe 215, and finally be discharged through the liquid pass net 210, thereby realizing the replacement of the cleaning liquid;

[0037] After cleaning is completed, the electric push rod 204 is activated to pull the first bottom plate 205 and the second bottom plate 206 to rotate downward and separate from each other, so that the down feathers after absorbing water fall into the discharge chamber 201. At this time, the excess cleaning liquid will be drained through the liquid filter 210. Finally, the material removal partition 209 is opened to take the down feathers at will, which saves time and effort and is flexible to operate.

[0038] Inserting the external cleaning nozzle into the feeding port 101 can rinse the residual down inside the stirring and cleaning box 1 after use, thereby preventing down from remaining when the stirring and cleaning box 1 is unused and sealed;

[0039] The first bottom plate 205 and the second bottom plate 206 are both fixed with rubber pads on their fitting edges to prevent a large amount of liquid leakage, and the sealing waterproof ring 207 can prevent a large amount of water from seeping into the gap between the first bottom plate 205 and the second bottom plate 206 and the stirring and washing box 1;

[0040] By starting the first motor 302, the sun gear 303 drives the planetary gears 304 to rotate, and cooperates with the ring gear 305, so that the rotating shaft 309 not only drives the stirring rod 310 to rotate to achieve stirring, but also further promotes the stirring effect by moving the position of the rotating shaft 309, thereby ultimately increasing the cleaning efficiency of the down. Moreover, the fixed axis groove 214 and the circular ring can provide support for the rotating shaft 309, and the movable block 307 and the sliding rail 308 can increase the stability of the movement of the rotating shaft 309.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cleaning device for processing down products, comprising a stirring and cleaning box (1), a feeding port (101) being installed on one side of the top of the stirring and cleaning box (1), and a liquid injection pipe (102) being installed on the other side of the top of the stirring and cleaning box (1); It is characterized in that Also includes: A stirring mechanism (3) is provided above the middle of the stirring and cleaning box (1), and a material taking component (2) is provided below the middle of the stirring and cleaning box (1); The material taking component (2) comprises a discharge cavity (201) located at the lower part of the stirring and cleaning box (1), and a side groove (202) is symmetrically opened on the side wall of the discharge cavity (201). A rotary drum (203) is rotatably installed in the side groove (202), and an electric push rod (204) is fixedly installed in the middle of the rotary drum (203). The top ends of the two electric push rods (204) are rotatably installed with a first bottom plate (205) and a second bottom plate (206). The bottom of the discharge cavity (201) is provided with a liquid-passing net (210), and the side wall of the discharge cavity (201) is provided with a discharge window, and a material removal partition (209) is rotatably installed inside the discharge window.

2. A cleaning device for down product processing according to claim 1, characterized in that: The first bottom plate (205) and the second bottom plate (206) are overlapped and fitted together, and a sealing waterproof ring (207) is fixedly installed on the outer side of the first bottom plate (205) and the second bottom plate (206), and a connecting block (208) is fixedly installed on the bottom of the first bottom plate (205) and the second bottom plate (206), and the connecting block (208) is rotatably connected to the side wall of the discharge chamber (201).

3. The cleaning device for down product processing according to claim 2, characterized in that: A first semicircular groove (211) is provided on the top surface of the first bottom plate (205), and a second semicircular groove (212) is provided on the top surface of the second bottom plate (206). The first semicircular groove (211) and the second semicircular groove (212) can be spliced into a complete circular groove, and a fixed axis groove (214) is provided at the center of the circular groove.

4. The cleaning device for down product processing according to claim 1, characterized in that: The first bottom plate (205) and the second bottom plate (206) are both provided with mesh holes, a liquid exchange net (213) is fixedly installed in the mesh holes, the liquid exchange net (213) is located on the inner side of the circular groove, a liquid exchange tube (215) is fixedly installed at the bottom of the mesh holes, and an electric valve (216) is installed on the liquid exchange tube (215).

5. The cleaning device for down product processing according to claim 1, characterized in that: The stirring mechanism (3) comprises a mounting chamber (301) fixed to the top of the stirring and cleaning box (1); a first motor (302) is fixedly mounted on the top of the mounting chamber (301); an output end of the first motor (302) extends into the mounting chamber (301) and is fixedly connected to a sun gear (303); a side edge of the sun gear (303) is meshedly connected to a planetary gear (304); and an outer side of the planetary gear (304) is meshedly connected to a ring gear (305).

6. The cleaning device for down product processing according to claim 5, characterized in that: The gear ring (305) is fixedly installed on the inner side of the installation chamber (301), and a sliding rail (308) is fixed on the upper part of the interior of the installation chamber (301). A plurality of movable blocks (307) are slidably connected in the sliding rail (308), and the movable blocks (307) are rotatably connected to the top surface of the planetary gear (304).

7. The cleaning device for down product processing according to claim 5, characterized in that: The bottom ends of the sun gear (303) and the planetary gear (304) are fixedly connected to a rotating shaft (309), and the rotating shaft (309) is connected to a through hole (306) opened on the top surface of the installation chamber (301). A plurality of stirring rods (310) are fixedly installed on the outer side of the rotating shaft (309). The bottom end of the rotating shaft (309) connected to the planetary gear (304) is fitted in the circular groove, and the bottom end of the rotating shaft (309) connected to the sun gear (303) is plugged into the fixed axis groove (214).

Citation Information

Patent Citations

  • A down cleaning device for down product manufacturing

    CN218842413U