Multi-compression-roller warping machine for mattress fabric processing

Abstract

The utility model relates to the field of fabric processing, and discloses a multi-compression-roller warping machine for mattress fabric processing, which comprises a rack, a thread containing roller is arranged at the front part of the top surface of the rack, a rubber roller is arranged in the middle of the top surface of the rack, a thread arranging plate is arranged at the rear part of the rack, and a pressurizing assembly is arranged at the front part of the lower side of the rack. The pressurizing assembly comprises two air cylinders, the two air cylinders are fixedly connected with the rack, the pressurizing assembly further comprises two control pieces, and connecting plates are arranged on the sides, close to each other, of the two control pieces. In the utility model, through the arrangement of the pressurizing assembly, the arrangement of the air cylinder and the control piece, and the mutual matching among the connecting plate, the pressurizing roller, the connecting block and the sliding block, the device can adjust and limit the position of the pressurizing roller more accurately, so that the position of the pressurizing roller cannot be changed due to the action of external force, and the device is more practical.

Description

Technical Field

[0001] The utility model relates to the field of fabric processing, in particular to a multi-roller warping machine for mattress fabric processing. Background Art

[0002] Mattresses are an essential component of sleep furniture, directly impacting sleep quality and overall health. Choosing the right mattress provides excellent support and comfort. A multi-roller warping machine is a type of equipment used in textile production, primarily for the warping process. Warping involves shaping and finishing yarn or fabric according to specific process requirements for subsequent weaving or other processing.

[0003] After searching, Chinese patent announcement number: CN219363930U discloses a multi-roller warping machine, which relates to the technical field of warping machines. It includes a bracket, two sides of the bracket are fixedly connected with side plates three, a pressure piece is rotatably connected between the two side plates three, both sides of the top and bottom of the bracket are fixedly connected with convex rods, a pressure shaft is provided between the two convex rods, self-resetting parts are provided on both sides of the pressure shaft, one side of the two convex rods is rotatably connected with a rotating rod, and the pressure shaft is rotatably connected between the two convex rods. The utility model is provided with a pressure shaft, a self-resetting part and a pressure piece. During the use of the warping machine, the silk thread will pass under the pressure shaft during operation. The pressure shaft provides a certain pressure under the effect of the spring, and the silk thread passes through the pressure shaft and passes upward, so the surface of the silk thread always has sufficient tension. The spring has a certain adjustment space, so when the surface tension of the silk thread is too tight or too loose, it has a certain self-adjustability.

[0004] Although the above-mentioned device provides a certain pressure under the effect of the spring by setting the mutual cooperation between the pressure shaft and the self-resetting part, and the pressure shaft provides a certain pressure, and the elasticity of the spring makes the pressure roller self-adjustable to a certain extent, the limit frame of the pressure part is arc-shaped, and the spring generally applies a vertical force, which results in the spring force and the arc-shaped limit frame not being able to cooperate well, pressing the pressure roller downward, and the pressure roller is not provided with a limiting mechanism, which results in the pressure it applies not being able to be maintained according to actual needs, and the pressure it applies is easily changed by external force, which is not practical enough. Therefore, a multi-roller warping machine for mattress fabric processing is proposed to solve the above problems. Summary of the Invention

[0005] In order to make up for the above shortcomings, the utility model provides a multi-roller warping machine for mattress fabric processing, which aims to improve the problem in the prior art that the elastic force of the spring and the arc-shaped limit frame cannot cooperate well, pressing the pressure roller downward, and the pressure roller is not provided with a limiting mechanism, which results in the pressure applied by it not being able to be maintained according to actual needs, and the pressure applied by it is easily changed by external force.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a multi-roller warping machine for mattress fabric processing, comprising a frame, a wire collecting roller is installed on the front of the top surface of the frame, a rubber roller is installed on the middle of the top surface of the frame, a wire straightening plate is provided at the rear of the frame, a pressure component is provided at the front of the lower side of the frame, an auxiliary component is provided at the rear of the lower side of the frame, the pressure component includes two cylinders, and the two cylinders are fixedly connected to the frame.

[0007] Preferably, the pressure component also includes two control parts, and a connecting plate is provided on the side where the two control parts are close to each other, and the connecting plate is fixedly connected to the frame. A pressure roller is provided between the two connecting plates, and both ends of the pressure roller are movably connected to a connecting block, and the two connecting blocks are fixedly connected to a slider on the side away from each other.

[0008] Preferably, the control member includes a vertical plate, a diagonal bar is fixedly connected to one side of the vertical plate close to the connecting plate, a horizontal plate is fixedly connected to the top of the vertical plate, a connecting bar is fixedly connected to the front of the top of the horizontal plate, and the cylinder is fixedly connected to it.

[0009] Preferably, a connecting groove is provided on the upper portion of one side of the connecting plate close to the vertical plate, and the horizontal plate is slidably connected to the groove. A connecting port is provided in the middle portion of the connecting plate, and the pressure roller is slidably connected to the port.

[0010] Preferably, a side of the sliding block close to the oblique bar is provided with an oblique groove, and the oblique bar is slidably connected to the oblique groove.

[0011] Preferably, the auxiliary component includes two fixed plates, both of which are fixedly connected to the frame. The left part of the fixed plate on the left is fixedly connected to motor No. 1, and the output end of motor No. 1 is fixedly connected to a rotating shaft, which passes through the fixed plate on the left and is rotatably connected thereto. A pressure piece is commonly provided between the two fixed plates.

[0012] Preferably, the pressure member includes a circular plate, the left side of the circular plate is fixedly connected to the outer shell, the rotating shaft is fixedly connected to the outer shell, an adjustment component is provided in the middle of the circular plate, the outside of the adjustment component is provided with connecting members, and the number is three, the connecting members include support rods, and the number is two, the two support rods are movably connected to the mounting seat at one end away from the adjustment component, and the mounting seat is rotatably connected to the auxiliary roller at the side away from the adjustment component.

[0013] Preferably, the adjustment assembly includes a No. 2 motor, which is fixedly connected to the left side of the circular plate. The output end of the No. 2 motor is fixedly connected to a screw, which passes through the circular plate and is rotatably connected to it. The right end of the screw is rotatably connected to the fixed plate located on the right side. The external thread of the screw is connected to an empty tube, and the outer wall of the empty tube is fixedly connected to a mounting bar. The end of the support rod away from the mounting seat is movably connected to the mounting bar.

[0014] Preferably, three control slots are provided on the right side of the circular plate.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the present invention, by providing a pressure component and by providing the mutual cooperation between the cylinder and the control component as well as the connecting plate, the pressure roller, the connecting block and the slider, the device can more accurately adjust and limit the position of the pressure roller so that it will not change due to the action of external force, which is more practical.

[0017] 2. In the present invention, by setting up auxiliary components and by setting up the mutual cooperation between the fixed plate, motor No. 1, rotating shaft, shell and pressure member, the device can adjust the distance between multiple auxiliary rollers, thereby assisting in adjusting the tension of the silk thread, which is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a multi-roller warping machine for mattress fabric processing proposed by the present invention;

[0019] Figure 2 This is a schematic diagram of the disassembled three-dimensional structure of the pressure component of a multi-roller warping machine for mattress fabric processing proposed by the present invention;

[0020] Figure 3 This is a partially disassembled three-dimensional structural diagram of a pressurizing component of a multi-roller warping machine for mattress fabric processing proposed by the present invention;

[0021] Figure 4 This is a schematic diagram of the disassembled three-dimensional structure of the auxiliary components of a multi-roller warping machine for mattress fabric processing proposed in the present invention;

[0022] Figure 5 This is a schematic diagram of the partially disassembled three-dimensional structure of the auxiliary components of a multi-roller warping machine for mattress fabric processing proposed by the utility model.

[0023] Legend:

[0024] 1. Frame; 2. Pressurizing assembly; 3. Auxiliary assembly; 4. Wire collecting roller; 5. Rubber roller; 6. Wire aligning plate; 21. Cylinder; 22. Control component; 23. Connecting plate; 24. Pressurizing roller; 25. Connecting block; 26. Slider; 221. Vertical plate; 222. Oblique bar; 223. Horizontal plate; 224. Connecting bar; 231. Connecting groove; 232. Connecting port; 261. Oblique groove; 31. Fixed plate; 32. Motor No. 1; 33. Rotating shaft; 34. Housing; 35. Round plate; 36. Adjusting assembly; 37. Support rod; 38. Auxiliary roller; 39. Mounting seat; 361. Motor No. 2; 362. Screw; 363. Empty pipe; 364. Mounting bar; 351. Control groove. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] Reference Figure 1 The utility model provides an embodiment: a multi-roller warping machine for mattress fabric processing, including a frame 1 for connecting various components, a wire collecting roller 4 is installed on the top front of the frame 1 to assist in conveying the silk thread to be processed into mattress fabric, a rubber roller 5 is installed in the middle of the top surface of the frame 1 to assist in conveying the silk thread, the rubber surface has a large friction force, which can ensure the stability of the movement of the silk thread, a wire straightening plate 6 is provided at the rear of the frame 1 to arrange the silk thread for warping, a pressure component 2 is provided at the front of the lower side of the frame 1 to apply pressure to the silk thread to adjust the tension of the silk thread, and an auxiliary component 3 is provided at the rear of the lower side of the frame 1 to assist in adjusting the tension of the silk thread.

[0027] like Figure 2 - Figure 3 As shown, the pressure component 2 includes two cylinders 21 for adjusting the position of the control member 22. The two cylinders 21 are fixedly connected to the frame 1. The pressure component 2 also includes two control members 22 for cooperating with the slider 26 to adjust the height of the pressure roller 24, thereby adjusting the dead silk tension. The two control members 22 are close to each other on one side and are provided with a connecting plate 23 for connecting the various components. The connecting plate 23 is fixedly connected to the frame 1. A pressure roller 24 is commonly provided between the two connecting plates 23 for pressurizing the silk thread to change the tension of the silk thread. Both ends of the pressure roller 24 are movably connected with a connecting block 25. The two connecting blocks 25 are fixedly connected with a slider 26 on the side away from each other for connecting with the control member 22.

[0028] Furthermore, the control member 22 includes a vertical plate 221, and a side of the vertical plate 221 close to the connecting plate 23 is fixedly connected to a slanted bar 222, which cooperates with the slider 26 to adjust the height of the pressure roller 24. The top of the vertical plate 221 is fixedly connected to a horizontal plate 223, which is used to cooperate with the connecting groove 231 to limit the moving direction of the control member 22 to a certain extent, so that the control member 22 can only move forward and backward. The top front of the horizontal plate 223 is fixedly connected to a connecting bar 224 for connecting to the cylinder 21, and the cylinder 21 is fixedly connected to it. The cylinder 21 The gas rod is fixed to the upper part of the connecting strip 224, and a connecting groove 231 is provided on the upper part of the side of the connecting plate 23 close to the vertical plate 221, which is used to cooperate with the connection of the horizontal plate 223, and the horizontal plate 223 is slidably connected to it. A connecting port 232 is provided in the middle of the connecting plate 23, which is used to cooperate with the moving direction of the pressure roller 24 so that the pressure roller 24 can only move up and down, and the pressure roller 24 is slidably connected to it. The slider 26 is provided with an oblique groove 261 on the side close to the oblique bar 222, which is used to cooperate with the connection with the oblique bar 222, and the oblique bar 222 is slidably connected to it.

[0029] See also Figure 4 - Figure 5 The auxiliary component 3 includes two fixed plates 31 for connecting various components. The two fixed plates 31 are fixedly connected to the frame 1. The left part of the fixed plate 31 on the left is fixedly connected to the No. 1 motor 32 for driving the pressure member to rotate. The output end of the No. 1 motor 32 is fixedly connected to a rotating shaft 33 for cooperating with the connection of the pressure member. The rotating shaft 33 passes through the fixed plate 31 on the left and is rotatably connected thereto. A pressure member is provided between the two fixed plates 31 for assisting in pressurizing the silk thread. The pressure member includes a circular plate 35 for connecting various components. The left side of the circular plate 35 is fixedly connected to a shell 34 for protecting the No. 2 motor 36 1. The rotating shaft 33 is fixedly connected to it. An adjusting component 36 is set in the middle of the circular plate 35 for adjusting the distance between multiple auxiliary rollers 38 to assist in adjusting the tension of the silk thread. The outside of the adjusting component 36 is provided with connecting parts in three groups for coordinating the connection between the mounting seat 39 and the adjusting component 36. The connecting parts include two support rods 37. One end of the two support rods 37 away from the adjusting component 36 is movably connected to the mounting seat 39 for coordinating the connection with the auxiliary roller 38. The side of the mounting seat 39 away from the adjusting component 36 is rotatably connected to the auxiliary roller 38 for assisting in the transportation of the silk thread and assisting in adjusting the tension of the silk thread.

[0030] Furthermore, the adjustment component 36 includes a second motor 361 for providing power to the component, which is located in the housing 34. The second motor 361 is fixedly connected to the left side of the circular plate 35. The output end of the second motor 361 is fixedly connected to a screw 362. According to the rotation direction of the second motor 361, the movement direction of the empty tube 363 can be controlled. The screw 362 passes through the circular plate 35 and is rotatably connected thereto. The right end of the screw 362 is rotatably connected to the fixed plate 31 located on the right side. The external thread of the screw 362 is connected to the There is a hollow tube 363 for connecting to the screw 362, which is used to adjust the contraction and expansion of the support rod 37 to cooperate with the adjustment of the distance between multiple auxiliary rollers 38. The outer wall of the hollow tube 363 is fixedly connected to the mounting strip 364 for cooperating with the connection of the support rod 37. The end of the support rod 37 away from the mounting seat 39 is movably connected to the mounting strip 364. Three control grooves 351 are opened on the right side of the circular plate 35. A protrusion is fixedly connected to the side of the mounting seat 39 close to the circular plate 35, and the protrusion is slidably connected to the control groove 351.

[0031] Working principle: When in use, the silk thread is passed from the take-up roller 4 to the lower part of the pressure roller 24, and then from the lower part of the pressure roller 24 upwards to be placed on the rubber roller 5, and then from the rubber roller 5 downwards through the lower part of the auxiliary component 3, and finally through the wire straightening plate 6, and wound on the take-up roller. When it is necessary to adjust the height of the pressure roller 24 to change the tension of the silk thread, the cylinder 21 is turned on to drive the connecting strip 224 connected to it to move, and the connecting strip 224 will then drive the vertical plate 22 through the horizontal plate 223. 1 moves, the oblique bar 222 connected to the vertical plate 221 will also move accordingly. Since the slider 26 is connected to the oblique bar 222 through the oblique groove 261, when the oblique bar 222 moves, the slider 26 will also move, and the connecting block 25 connected to the slider 26 will be driven accordingly, thereby driving the pressure roller 24 to move. Under the limit of the connection port 232, according to the moving direction of the oblique bar 222, the pressure roller 24 will be driven to move upward or downward, thereby changing the tension of the silk thread.

[0032] When the position of the pressure roller 24 is adjusted to the limit or the silk thread is transported to the rear, and the tension still needs to be adjusted, the No. 2 motor 361 is turned on, and the No. 2 motor 361 will drive the screw 362 connected to it to rotate. According to the rotation direction of the screw 362, it will drive the empty tube 363 to move. When the empty tube 363 moves, it will drive the support rod 37 connected to it to move. Since the other end of the support rod 37 is connected to the mounting seat 39, and the mounting seat 39 is connected to the control groove 351 of the circular plate 35 through a protrusion, therefore, when the empty tube 363 moves, according to its movement direction, multiple support rods 37 will be driven to expand or contract, thereby driving multiple mounting seats 39 and the auxiliary rollers 38 on the mounting seats 39 to move closer to or away from each other, thereby realizing auxiliary adjustment of the silk thread tension. Turning on the No. 1 motor 32 can make the pressure piece rotate, thereby assisting the pressure piece to apply pressure to the silk thread, assisting in the tension adjustment and transportation of the silk thread.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A multi-roller warping machine for mattress fabric processing, comprising a frame (1), characterized in that: A wire collecting roller (4) is installed on the front of the top surface of the frame (1), a rubber roller (5) is installed in the middle of the top surface of the frame (1), a wire straightening plate (6) is provided at the rear of the frame (1), a pressurizing component (2) is provided at the front of the lower side of the frame (1), and an auxiliary component (3) is provided at the rear of the lower side of the frame (1), the pressurizing component (2) includes two cylinders (21), and the two cylinders (21) are fixedly connected to the frame (1).

2. The multi-roller warping machine for mattress fabric processing according to claim 1, characterized in that: The pressurizing assembly (2) further includes two control members (22), and a connecting plate (23) is provided on the side where the two control members (22) are close to each other, and the connecting plate (23) is fixedly connected to the frame (1). A pressurizing roller (24) is provided between the two connecting plates (23), and both ends of the pressurizing roller (24) are movably connected to a connecting block (25), and the two connecting blocks (25) are fixedly connected to a slider (26) on the side away from each other.

3. The multi-roller warping machine for mattress fabric processing according to claim 2, characterized in that: The control member (22) comprises a vertical plate (221), a side of the vertical plate (221) close to the connecting plate (23) is fixedly connected to an oblique strip (222), the top of the vertical plate (221) is fixedly connected to a horizontal plate (223), and the front of the top of the horizontal plate (223) is fixedly connected to a connecting strip (224), to which the cylinder (21) is fixedly connected.

4. The multi-roller warping machine for mattress fabric processing according to claim 3, characterized in that: A connecting groove (231) is provided on the upper portion of one side of the connecting plate (23) close to the vertical plate (221), to which the horizontal plate (223) is slidably connected. A connecting opening (232) is provided in the middle portion of the connecting plate (23), to which the pressure roller (24) is slidably connected.

5. The multi-roller warping machine for mattress fabric processing according to claim 2, characterized in that: A slanted groove (261) is provided on one side of the slider (26) close to the slanted bar (222), and the slanted bar (222) is slidably connected to the slanted groove (261).

6. The multi-roller warping machine for mattress fabric processing according to claim 1, characterized in that: The auxiliary component (3) includes two fixing plates (31), both of which are fixedly connected to the frame (1). The left portion of the fixing plate (31) on the left is fixedly connected to a No. 1 motor (32), and the output end of the No. 1 motor (32) is fixedly connected to a rotating shaft (33). The rotating shaft (33) passes through the fixing plate (31) on the left and is rotatably connected thereto. A pressure member is provided between the two fixing plates (31).

7. The multi-roller warping machine for mattress fabric processing according to claim 6, characterized in that: The pressure member includes a circular plate (35), the left side of the circular plate (35) is fixedly connected to a housing (34), the rotating shaft (33) is fixedly connected to the housing, an adjusting assembly (36) is provided in the middle of the circular plate (35), the outside of the adjusting assembly (36) is provided with connecting members, the number of which is three, the connecting members include two supporting rods (37), one end of the two supporting rods (37) away from the adjusting assembly (36) is movably connected to a mounting seat (39), and the side of the mounting seat (39) away from the adjusting assembly (36) is rotatably connected to an auxiliary roller (38).

8. The multi-roller warping machine for mattress fabric processing according to claim 7, characterized in that: The adjustment assembly (36) includes a No. 2 motor (361), the No. 2 motor (361) is fixedly connected to the left side of the circular plate (35), the output end of the No. 2 motor (361) is fixedly connected to a screw rod (362), the screw rod (362) passes through the circular plate (35) and is rotatably connected thereto, the right end of the screw rod (362) is rotatably connected to the fixed plate (31) located on the right side, the external thread of the screw rod (362) is connected to an empty tube (363), the outer wall of the empty tube (363) is fixedly connected to a mounting bar (364), and the end of the support rod (37) away from the mounting seat (39) is movably connected to the mounting bar (364).

9. The multi-roller warping machine for mattress fabric processing according to claim 7, characterized in that: The right side of the circular plate (35) is provided with three control slots (351).

Images