Dustproof structure of warping machine
Through the design of the dust-proof structure of the warping machine, the problems of dust and water leakage in the production process of the warping machine are solved, and the equipment is fully protected and automated control is achieved, and the cleanliness and safety of the production environment is improved.
Patent Information
- Application Number
- CN202422217829.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-10
AI Technical Summary
During the production process of existing warping machines, some equipment is not protected when exposed to the factory environment and is susceptible to dust and water leakage, resulting in yarn damage and equipment failure.
Design a dust-proof structure of a warping machine, including a bracket and a protective plate. The protective plate covers the upper part of the warping machine and is set inclined. The water collection tank collects rainwater, drains the water pipe, and automatically controls the shielding curtains to achieve all-round dust and waterproof protection.
Effectively prevent dust and water drips from falling into the warping machine, maintain the cleanliness of the equipment, avoid moisture and short circuits of the equipment, improve the dryness and cleanliness of the production environment, and realize automated operation.
Smart Images
Figure CN223240259U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spinning production, and in particular to a dust-proof structure of a warping machine. Background Art
[0002] Warping machines are important equipment in the textile industry. With the advancement of technology and the continuous improvement of textile quality requirements, their role in production has become increasingly significant. They minimize yarn damage and ensure the cleanliness of the production environment during the production process.
[0003] In the existing technology, the warping machine is usually placed in a relatively independent workroom to reduce the impact of dust and other substances in the factory on the equipment. However, in the actual production process, due to the long length of the warping machine, a part of it often extends out of the workroom and is exposed to the factory environment, and the directly exposed part lacks effective protection measures; in addition, the ceiling of the production plant may have water leakage problems caused by aging, which will not only damage the yarn, but may also cause malfunction of precision components in the warping machine. Utility Model Content
[0004] In order to protect the warping machine, the present application provides a dustproof structure of the warping machine.
[0005] The present application provides a dust-proof structure for a warping machine, which adopts the following technical solutions:
[0006] A dustproof structure for a warping machine includes a bracket and a protective plate. The bracket is arranged on the wall of a workroom, and the protective plate is arranged on the bracket. One end of the protective plate passes through the workroom and covers the top of the warping machine, and the other end of the protective plate extends into the workroom.
[0007] By adopting the above technical solution, the combination of the bracket and the protective plate effectively covers the top of the warping machine, preventing dust and impurities from above from falling directly into the warping machine, thereby protecting the cleanliness of the warping machine and the working environment; at the same time, the protective plate can also prevent rainwater from dripping directly onto the warping machine when the factory building leaks.
[0008] Optionally, a water collecting trough is further included, wherein the protective plate is arranged to be inclined upward along the direction from the workroom to the factory building, the water collecting trough is arranged at the lower end of the protective plate, and water can flow into the water collecting trough along the protective plate.
[0009] By adopting the above technical solution, the protective plate is tilted upward, so that rainwater or cleaning water can flow smoothly along the protective plate into the water collection tank, effectively preventing water from dripping directly onto the warping machine, avoiding the risk of equipment getting damp and short-circuiting; the setting of the water collection tank further concentrates the water flow, facilitating subsequent processing or discharge, and keeping the working environment dry and tidy.
[0010] Optionally, a water pipe is further included, which is connected to the bottom of the water collecting tank and communicates with the water collecting tank.
[0011] By adopting the above technical solution, the water pipe is connected to the water collecting tank, so the water in the water collecting tank can be quickly discharged, thereby preventing water from accumulating in the water collecting tank.
[0012] Optionally, the cross-section of the protective plate is corrugated.
[0013] By adopting this technical solution, the cross-section of the protective plate is designed to be corrugated, which enhances the strength and rigidity of the protective plate, making it more resistant to external wind and impact, and extending its service life. At the same time, the corrugated design also has a certain drainage function, helping to drain water away from the surface of the protective plate more quickly.
[0014] Optionally, the bracket includes a first rod arranged along the horizontal direction, a second rod arranged along the inclined direction, a third rod arranged along the vertical direction and a fourth rod arranged along the horizontal direction, one end of the first rod and the second rod are fixed to the wall of the workroom, the second rod is arranged upwardly and inclined to support the end of the first rod away from the workroom, the third rod is arranged at both ends of the first rod, the first rod, the second rod and the third rod are respectively arranged on both sides of the workroom door, and the fourth rod is connected to the third rod on both sides and supports the protective plate.
[0015] By adopting the above technical solution, a specific installation method of the bracket is disclosed, and the protective plate can be stably supported by the bracket.
[0016] Optionally, a shielding curtain is further included, and the shielding curtain is arranged at the end of the protective plate away from the workroom.
[0017] By adopting the above technical solution, a shielding curtain is added at the end of the protective plate away from the workroom, which further enhances the dust-proof effect. Especially in places where air flow disturbance is prone to occur, such as the workroom door, the shielding curtain can effectively block the invasion of external dust and impurities.
[0018] Optionally, it further includes a storage box and a driving member, wherein the storage box is arranged on the lower surface of the protective plate, the upper end of the shielding curtain is arranged in the storage box, and the driving member can drive the shielding curtain to retract or extend out of the storage box.
[0019] By adopting the above technical solution, through the combination of the storage box and the driving member, the automatic retraction and extension of the blackout curtain is achieved, thereby improving the convenience and flexibility of operation.
[0020] Optionally, the driving member includes a driving rod and a motor, the driving rod is rotatably arranged in the storage box, the upper end of the shielding curtain is fixed to the side wall of the driving rod, and the output end of the motor is connected to the driving rod.
[0021] By adopting the above technical solution, a motor is used as a driving source, and the blackout curtain is driven to be rolled up or extended through a driving rod, thereby realizing automatic control of the blackout curtain.
[0022] Optionally, a gravity rod is provided at the lower end of the shielding curtain.
[0023] By adopting the above technical solution, a gravity rod is provided at the lower end of the blackout curtain, which helps to maintain the stability and flatness of the blackout curtain in the extended state, and prevents the blackout curtain from being deformed or rolled up due to wind or its own weight.
[0024] In summary, this application has at least one of the following beneficial effects:
[0025] 1. Through the combined design of brackets, protective plates, shielding curtains and other components, all-round dust-proof protection is achieved for the warping machine, effectively reducing the intrusion of external dust and impurities, and improving the cleanliness of the equipment and the quality of the working environment;
[0026] 2. The motor drives the curtain to roll up and extend, realizing the automatic control and convenient operation of the dust-proof structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the installation structure of an embodiment of the present application;
[0028] Figure 2 It is a structural diagram of an embodiment of the present application;
[0029] Figure 3 It is a schematic diagram of the exploded structure of the blackout curtain.
[0030] Explanation of the accompanying reference numerals: 1. bracket; 11. first rod; 12. second rod; 13. third rod; 14. fourth rod; 2. protective plate; 3. water collecting tank; 4. water guide pipe; 5. shielding curtain; 51. gravity rod; 6. storage box; 7. driving member; 71. driving rod; 72. motor. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-3 This application is described in further detail.
[0032] The embodiment of the present application discloses a dustproof structure of a warping machine. Figure 1 The dust-proof mechanism primarily consists of a bracket 1 and a protective plate 2. Bracket 1 is mounted on the wall of the workshop, and protective plate 2 is mounted on bracket 1, providing support for protective plate 2. One end of protective plate 2 extends beyond the workshop and over the warping machine, while the other end extends into the workshop. This minimizes the impact of dust and other substances on the equipment while preventing water leaks from the roof.
[0033] Reference Figure 1 and Figure 2 Furthermore, the protective plate 2 can be a plate-like structure made of a rigid or flexible material, such as a stainless steel sheet, an aluminum alloy sheet, or a plastic sheet. Specifically, the protective plate 2 uses a 0.5 mm thick stainless steel sheet or a 1 mm thick aluminum alloy sheet as its base material. The thickness is selected to ensure that the protective plate 2 has sufficient rigidity and impact resistance while maintaining its lightweight performance.
[0034] The dustproof mechanism also includes a water collection trough 3 and a water guide pipe 4. The protective plate 2 is tilted upward along the direction from the workroom to the factory building. The tilt angle can be adjusted according to actual conditions, usually in the range of 5° to 15°, to reduce the accumulation of rainwater on the plate surface and facilitate the rapid sliding of rainwater; the water collection trough 3 is set at the lower end of the protective plate 2, and the water flow can flow into the water collection trough 3 along the protective plate 2, so that the water flow can be collected in time to prevent the water from falling into the factory building and affecting the factory building environment. Furthermore, the upper surface of the protective plate 2 is provided with a corrugated shape, which can increase the structural strength and guide the flow of rainwater, and better disperse the flow path of liquids such as rainwater. The water collection trough 3 is preferably made of corrosion-resistant materials such as stainless steel sheet, aluminum alloy plate or iron, with a thickness of about 2 mm and a width matching the protective plate 2. The structure of the water collection trough 3 can be designed as a long trough, or it can be set as a stepped structure. The water collection trough 3 extends along the edge of the protective plate 2 to ensure that it can effectively intercept and collect water flow.
[0035] The upper end of the water pipe 4 is connected to the bottom of the water collection tank 3, and the other end extends along the wall to connect to the drainage pipe of the factory building, so that the water flowing into the water collection tank 3 can be discharged in time through the water pipe 4. The water pipe 4 is preferably configured as a plastic round tube. In other embodiments, the water pipe 4 can also be configured as a stainless steel round tube. In order to improve the water guiding effect of the protective plate 2. In addition, a filter screen or grille can be set in the water collection tank 3 to prevent larger impurities from entering the water collection tank 3 and causing blockage.
[0036] Reference Figure 1 and Figure 2 In this embodiment, the bracket 1 includes a first rod 11 arranged along the horizontal direction, a second rod 12 arranged along the inclined direction, a third rod 13 arranged along the vertical direction, and a fourth rod 14 arranged along the horizontal direction. The first rod 11, the second rod 12, the third rod 13 and the fourth rod 14 are preferably rectangular hollow rods, and the material is preferably stainless steel. In other embodiments, the first rod 11, the second rod 12, the third rod 13 and the fourth rod 14 can also be I-beams.
[0037] One end of the first rod 11 is fixed to the workroom wall by screws or other means, with the other end of the first rod 11 extending outward. One end of the second rod 12 is fixed to the workroom wall, with the other end of the second rod 12 tilted upward and connected to the first rod 11 to support the first rod 11. The third rod 13 is fixed to both ends of the first rod 11, and the third rod 13 closer to the workroom wall is shorter than the third rod 13 located on the outside. The first rod 11, second rod 12, and third rod 13 are respectively installed on both sides of the workroom door, and the fourth rod 14 is connected to the third rod 13 on both sides to support the protective plate 2. At the same time, preferably, the first rod 11 can also be fixed to the water collection tank 3 to support the water collection tank 3.
[0038] Reference Figure 1 and Figure 3 In an optional embodiment, the dustproof structure further includes a shielding curtain 5, which is arranged at the end of the protective plate 2 away from the workroom, and is preferably made of fireproof and heat-insulating fabric, which can effectively prevent rainwater and dust from entering the workroom from the outside; and there are gaps between the two sides of the shielding curtain 5 and the wall of the workroom for staff to enter; in other embodiments, shielding curtains can also be set on both sides for blocking.
[0039] Reference Figure 1 and Figure 3 Furthermore, the dust-proof structure also includes a storage box 6 and a driving member 7. The storage box 6 is arranged on the lower surface of the protective plate 2 and is fixed to the bracket 1 by welding or bolts. The upper end of the shielding curtain 5 is arranged in the storage box 6. The driving member 7 can drive the shielding curtain 5 to roll up or extend out of the storage box 6.
[0040] Specifically, the storage box 6 is a rectangular box body with a hollow interior. The lower end of the storage box 6 is provided with a slide groove for the black curtain 5 to pass through, and the slide groove can guide the black curtain 5 to be smoothly rolled up or pulled out. The driving member 7 includes a driving rod 71 and a motor 72. The driving rod 71 is a round rod and extends along the length direction of the storage box 6. Its two ends are preferably rotatably connected to the side wall of the storage box 6 through bearings. The upper end of the black curtain 5 is fixed to the side wall of the driving rod 71, and the motor 72 is fixed to the outer wall of the storage box 6 by bolts, and the output end of the motor 72 is connected to the driving rod 71. Thus, starting the motor 72 can drive the driving rod 71 to rotate, thereby releasing or rolling up the black curtain 5. In other embodiments, the driving member 7 can also be provided with a worm gear. Through the transmission of the worm gear, the control of the black curtain 5 can be made more stable and can play a role in preventing backflow.
[0041] Reference Figure 2 and Figure 3A gravity rod 51 is fixed to the lower end of the shielding curtain 5, that is, the end of the shielding curtain 5 away from the side wall of the driving rod 71. The gravity rod 51 is a long rod body. The gravity rod 51 can limit the curling of the shielding curtain 5 and ensure that the lower end of the shielding curtain 5 is closely attached to the ground, thereby improving the dust-proof effect of the shielding curtain 5.
[0042] The implementation principle of the dust-proof structure of a warping machine in an embodiment of the present application is as follows: the protective plate 2 can prevent dust from falling onto the warping machine from above, and by setting the inclination angle of the protective plate 2, the moisture falling on its surface can be effectively guided into the water collection tank 3, thereby realizing the automatic water diversion function and preventing the factory roof from leaking; at the same time, the cooperation between the protective plate 2 and the shielding curtain 5 enables the working environment of the warping machine to form a relatively closed protective space, ultimately achieving the effect of both dust prevention and coping with the problem of roof leakage.
[0043] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A dust-proof structure for a warping machine, characterized in that: The invention comprises a bracket (1) and a protective plate (2), wherein the bracket (1) is arranged on a wall of a workroom, the protective plate (2) is arranged on the bracket (1), one end of the protective plate (2) passes through the workroom and covers above the warping machine, and the other end of the protective plate (2) extends into the workroom; It also includes a water collecting trough (3), the protective plate (2) is arranged to be inclined upward along the direction from the workroom to the factory building, the water collecting trough (3) is arranged at the lower end of the protective plate (2), and water can flow into the water collecting trough (3) along the protective plate (2); It also includes a water pipe (4), which is connected to the bottom of the water collecting tank (3) and communicates with the water collecting tank (3).
2. The dust-proof structure of a warping machine according to claim 1, characterized in that: The cross section of the protective plate (2) is corrugated.
3. The dust-proof structure of a warping machine according to claim 1, characterized in that: The bracket (1) comprises a first rod (11) arranged in a horizontal direction, a second rod (12) arranged in an inclined direction, a third rod (13) arranged in a vertical direction, and a fourth rod (14) arranged in a horizontal direction. One end of each of the first rod (11) and the second rod (12) is fixed to a wall of a workroom. The second rod (12) is arranged to tilt upward to support the end of the first rod (11) away from the workroom. The third rod (13) is arranged at both ends of the first rod (11). The first rod (11), the second rod (12), and the third rod (13) are respectively arranged on both sides of the workroom door. The fourth rod (14) is connected to the third rod (13) on both sides and supports the protective plate (2).
4. A dust-proof structure for a warping machine according to any one of claims 1 to 3, characterized in that: It also includes a shielding curtain (5), which is arranged at one end of the protective plate (2) away from the workroom.
5. The dust-proof structure of a warping machine according to claim 4, characterized in that: It also includes a storage box (6) and a driving member (7), wherein the storage box (6) is arranged on the lower surface of the protective plate (2), the upper end of the shielding curtain (5) is arranged in the storage box (6), and the driving member (7) can drive the shielding curtain (5) to be rolled up or extended out of the storage box (6).
6. The dust-proof structure of a warping machine according to claim 5, characterized in that: The driving member (7) comprises a driving rod (71) and a motor (72); the driving rod (71) is rotatably arranged in the storage box (6); the upper end of the shielding curtain (5) is fixed to the side wall of the driving rod (71); and the output end of the motor (72) is connected to the driving rod (71).
7. The dust-proof structure of a warping machine according to claim 6, characterized in that: A gravity rod (51) is provided at the lower end of the shielding curtain (5).