Rotary symmetrical material distribution device for vertical shaft

By designing a shaft rotary symmetrical fabric device, using motor drive and flexible pulping mechanism, the problem of horizontal fabric of concrete in shaft construction is solved, and efficient symmetrical cutting and construction safety is achieved.

CN223241427UActive Publication Date: 2025-08-19THREE GORGES ECOLOGICAL ENVIRONMENT INVESTMENT CO LTD
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Patent Information

Application Number
CN202422665056.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-08-19
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

It is difficult to horizontally fabricate the concrete during vertical shaft construction, and the conventional feeding device needs to be manually rotated, resulting in low labour efficiency.

Method used

A vertical shaft rotary symmetrical fabric device is designed, and the rotary bracket is driven by a motor to rotate about the rotary central column, combining a flexible pulping mechanism and annular track to achieve symmetrical discharge and pulping treatment.

Benefits of technology

It improves the efficiency and quality of concrete cutting, ensures construction safety, avoids the need for manual rotation, and enhances the stability and integrity of cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vertical shaft rotary symmetrical material distribution device which comprises a rotary center column vertically arranged in the middle of a slip form platform, the top of the rotary center column is fixedly matched with the middle of the bottom of a rotary support, and the rotary support is rotationally matched with the slip form platform through the rotary center column. Walking mechanisms are arranged at the two ends of the rotary support, an annular rail is concentrically and coaxially arranged on the side, close to the periphery, of the slip form platform, and the rotary support moves along the annular rail through the walking mechanisms; the feeding belt conveyors are arranged on the two sides of the top of the rotary support, the feeding belt conveyors are symmetrically arranged in the middle of the rotary support, the flexible slurry scraping mechanism is arranged at the bottom of the discharging end of each feeding belt conveyor, and the distributing hopper is arranged on the top of the middle of the rotary support, so that symmetrical discharging and rotary discharging can be achieved; and the discharged belt is subjected to slurry scraping treatment.
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Description

Technical Field

[0001] The utility model relates to the technical field of vertical shaft construction, in particular to a vertical shaft rotationally symmetrical material distribution device. Background Art

[0002] Due to the large height differences and large diameters of surge tanks and vertical shaft spillways in large and medium-sized hydropower stations, horizontal concrete distribution is difficult. Conventional feeders require manual rotation and single-point feeding, resulting in low efficiency. This shaft rotary symmetrical distribution device, driven by a motor, achieves forward and reverse rotation, achieving symmetrical material distribution, better ensuring concrete pouring quality and construction safety. Utility Model Content

[0003] The utility model provides a shaft rotationally symmetrical material distributing device, aiming to solve the problem of low work efficiency caused by manual rotation and single-point material discharging during the above-mentioned shaft construction.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0005] A shaft rotationally symmetrical material distribution device comprises a rotary center column vertically arranged in the middle of a sliding form platform, wherein the top of the rotary center column forms a fixed fit with the middle of the bottom of a rotary bracket, and the rotary bracket forms a rotational fit with the sliding form platform via the rotary center column;

[0006] Both ends of the slewing bracket are provided with a walking mechanism, and a circular track is coaxially and concentrically provided on one side of the sliding platform close to the periphery, and the slewing bracket moves along the circular track through the walking mechanism;

[0007] Feeding belts are provided on both sides of the top of the rotating bracket, and the feeding belts are symmetrical about the middle position of the rotating bracket. A flexible scraping mechanism is provided at the bottom of the discharge end of each feeding belt. A distribution hopper is provided at the top of the middle position of the rotating bracket. The distribution hopper is provided with two discharge ports. A receiving hopper is provided at the bottom of the two discharge ports of the distribution hopper. The receiving hopper corresponds to the feeding belts one by one, and the discharge port of the receiving hopper is located above the feed end of the corresponding feeding belt.

[0008] Preferably, the conveying directions of the feeding belts on both sides are along the rotating bracket and away from the middle position of the rotating bracket.

[0009] As a more preferred embodiment, the feed belt machine base is supported and fixedly matched with the rotary bracket through an I-beam crossbeam.

[0010] Furthermore, the discharge end of the feeding belt conveyor is provided with a string barrel, which extends vertically downward, and the discharge end of the string barrel is located between the lining edge line and the well wall line. The discharge end of the feeding belt conveyor and the flexible scraping mechanism are both located within the feed end range of the string barrel on the corresponding side.

[0011] Furthermore, the flexible scraping mechanism includes a scraping plate, one end of which is hingedly fitted with the lower end of the feed belt conveyor base through an axis rod, and a part of the scraping plate away from the axis rod is stretched and fitted with the upper end of the feed belt conveyor base through a tension spring, and the scraping end of the scraping plate is pressed and fitted with the lower belt of the feed belt conveyor through a tension spring.

[0012] Specifically, one end of the tension spring is rotatably connected to the upper end of the feed belt base, and the other end of the tension spring is rotatably connected to a portion of the scraper plate away from the shaft, and tension springs are provided on both sides of the scraper plate.

[0013] More specifically, a partition baffle is vertically provided in the middle of the distribution hopper, and the discharge port of the distribution hopper is symmetrical with respect to the partition baffle.

[0014] In detail, the rotating center column includes a rotating outer column and a rotating inner column that are sleeved together, and the rotating outer column and the rotating inner column form a rotational fit through a bearing. The end of the rotating outer column away from the rotating inner column forms a fixed fit with the middle position of the sliding platform, and the end of the rotating inner column away from the rotating outer column forms a fixed fit with the middle position of the rotating bracket.

[0015] In more detail, the walking mechanism includes a column arranged at the bottom end of the rotating bracket, and a universal walking wheel and a drive motor are provided at the bottom of the column. The column forms a limited sliding fit with the circular track through the walking wheel, and the walking wheel forms a transmission fit with the output shaft of the drive motor.

[0016] Beneficial effects of the utility model:

[0017] 1. The utility model can cut materials symmetrically while rotating, which greatly improves the cutting efficiency. The rotation is controllable and no manual rotation is required.

[0018] 2. The utility model ensures complete material discharge through a flexible scraping mechanism, prevents dripping, and improves the stability and efficiency of material discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a main schematic diagram of the utility model;

[0020] Figure 2 It is a top view schematic diagram of the utility model;

[0021] Figure 3 It is an enlarged schematic diagram of the flexible scraping mechanism of the utility model;

[0022] In the figure: 1. Feeding belt conveyor; 2. Receiving hopper; 3. Distribution hopper; 4. Rotating bracket; 5. Rotating center column; 6. Traveling mechanism; 7. Annular track; 8. Stringing tube; 9. Flexible scraping mechanism; 91. Scraping plate; 92. Tension spring; 93. Shaft rod; 10. I-beam beam; 11. Sliding formwork platform. DETAILED DESCRIPTION

[0023] As follows, embodiments are further described with reference to the accompanying drawings.

[0024] like Figures 1 to 3 As shown in FIG. 1 , as a preferred embodiment 1, a shaft rotationally symmetrical material distribution device comprises a rotary center column 5 vertically arranged in the middle of a sliding form platform 11, wherein the top of the rotary center column 5 is fixedly matched with the middle of the bottom of the rotary bracket 4, and the rotary bracket 4 is rotationally matched with the sliding form platform 11 through the rotary center column 5, thereby ensuring that the device as a whole rotates around the axis;

[0025] Both ends of the slewing bracket 4 are provided with a walking mechanism 6, and a circular track 7 is coaxially provided on the sliding platform 11 near the outer side. The slewing bracket 4 moves along the circular track 7 through the walking mechanism 6, providing driving force for rotation around the axis, without manual rotation;

[0026] Feeding belts 1 are provided on both sides of the top of the rotating bracket 4, and the feeding belts 1 are symmetrical about the middle position of the rotating bracket 4, which is convenient for horizontal distribution and feeding from the middle to both sides, thereby improving feeding efficiency and realizing symmetrical unloading. A flexible scraping mechanism 9 is provided at the bottom of the discharge end of each feeding belt 1, and a distribution hopper 3 is provided at the top of the middle position of the rotating bracket 4. The distribution hopper 3 is provided with two discharge ports, and a receiving hopper 2 is provided at the bottom of the two discharge ports of the distribution hopper 3. The receiving hopper 2 corresponds to the feeding belt 1 one by one, and the discharge port of the receiving hopper 2 is located above the feed end of the corresponding feeding belt 1, which is convenient for separating the feeding.

[0027] The conveying directions of the feeding belt conveyors 1 on both sides are along the rotating bracket 4 away from the middle position of the rotating bracket 4, with material unloading in the middle and material discharging on both sides to achieve symmetrical unloading.

[0028] The feeding belt conveyor 1 is supported and fixedly matched with the rotary bracket 4 through the I-beam crossbeam 10 to ensure the stability of the installation and leave space for installing the flexible scraping mechanism 9.

[0029] The discharge end of the feeding belt conveyor 1 is provided with a string tube 8, which extends vertically downward, and the discharge end of the string tube 8 is located between the lining edge line and the shaft wall line. The discharge end of the feeding belt conveyor 1 and the flexible scraping mechanism 9 are both located within the feed end range of the string tube 8 on the corresponding side, ensuring that both the unloading and scraping materials directly enter the string tube 8 to complete directional unloading, which is used for vertical shaft construction to prevent dripping.

[0030] The flexible scraping mechanism 9 includes a scraping plate 91, one end of which is hingedly fitted with the lower end of the base of the feeding belt conveyor 1 through a shaft 93, and a portion of the scraping plate 91 away from the shaft 93 is stretched and fitted with the upper end of the base of the feeding belt conveyor 1 through a tension spring 92. The scraping end of the scraping plate 91 is pressed and fitted with the lower belt of the feeding belt conveyor 1 through the tension spring 92. The tension spring 92 makes the scraping plate and the lower belt tightly attached to scrape the concrete remaining on the belt that has been unloaded, thereby satisfying the scraping requirements while reducing the wear on the belt.

[0031] One end of the tension spring 92 is rotatably connected to the upper end of the base of the feeding belt conveyor 1, and the other end of the tension spring 92 is rotatably connected to a part of the scraper plate 91 away from the shaft 93, and tension springs 92 are provided on both sides of the scraper plate 91 to ensure the effectiveness and stability of the scraping.

[0032] The rotating center column 5 includes a rotating outer column and a rotating inner column that are sleeved together, and the rotating outer column and the rotating inner column form a rotational fit through bearings. The end of the rotating outer column away from the rotating inner column forms a fixed fit with the middle position of the sliding platform 11, and the end of the rotating inner column away from the rotating outer column forms a fixed fit with the middle position of the rotating bracket 4, ensuring smooth rotation around the axis.

[0033] The walking mechanism 6 includes a column arranged at the bottom end of the slewing bracket 4, and a universal walking wheel and a driving motor are provided at the bottom of the column. The column forms a limited sliding fit with the annular track 7 through the walking wheel, and the walking wheel forms a transmission fit with the output shaft of the driving motor. By driving the motor forward and reverse, the slewing bracket 4 can rotate forward and reverse around the slewing center column 5, thereby realizing rotationally symmetrical continuous feeding, and better ensuring the quality of concrete pouring and construction safety.

[0034] As a preferred embodiment 2, a partition baffle is vertically provided in the middle of the distribution hopper 3, and the discharge port of the distribution hopper 3 is symmetrical about the partition baffle, dividing the delivered concrete into two parts, thereby realizing simultaneous feeding of the receiving hoppers 2 of the two feeding belt machines 1.

[0035] The working principle of this utility model:

[0036] The utility model provides driving force through the walking mechanism 6, which makes the slewing bracket 4 rotate around the slewing center column 5. At this time, the material is distributed to the receiving hopper 2 on both sides through the distribution hopper 3. After the material is discharged from the receiving hopper 2, it is fed to the corresponding feeding belt conveyor 1, and the material is discharged to both sides at the same time, and discharged through the string drum 8, realizing symmetrical material discharge while rotating, thereby improving the material discharge efficiency;

[0037] The flexible scraping mechanism 9 is used to flexibly scrape the belt after unloading, which does not damage the belt while ensuring the integrity and stability of the unloading, thereby improving the unloading efficiency and quality.

Claims

1. A shaft rotationally symmetrical material distribution device, characterized in that: It comprises a slewing center column (5) vertically arranged in the middle position of the sliding platform (11), the top of the slewing center column (5) forms a fixed fit with the middle position of the bottom of the slewing bracket (4), and the slewing bracket (4) forms a rotational fit with the sliding platform (11) through the slewing center column (5); Both ends of the slewing bracket (4) are provided with a walking mechanism (6), and a circular track (7) is coaxially and concentrically provided on one side of the sliding platform (11) close to the periphery, and the slewing bracket (4) moves along the circular track (7) through the walking mechanism (6); Feeding belts (1) are provided on both sides of the top of the rotating bracket (4), and the feeding belts (1) are symmetrical about the middle position of the rotating bracket (4). A flexible scraping mechanism (9) is provided at the bottom of the discharge end of each feeding belt (1). A distribution hopper (3) is provided at the top of the middle position of the rotating bracket (4). The distribution hopper (3) is provided with two discharge ports. A receiving hopper (2) is provided at the bottom of the two discharge ports of the distribution hopper (3). The receiving hopper (2) corresponds to the feeding belts (1) one by one, and the discharge port of the receiving hopper (2) is located above the feed end of the corresponding feeding belt (1).

2. A shaft rotationally symmetrical material distribution device according to claim 1, characterized in that: The conveying directions of the feeding belt conveyors (1) on both sides are along the rotary bracket (4) away from the middle position of the rotary bracket (4).

3. A shaft rotationally symmetrical material distribution device according to claim 2, characterized in that: The feed belt conveyor (1) seat forms a supporting and fixed fit with the rotary bracket (4) through the I-beam crossbeam (10).

4. A shaft rotationally symmetrical material distribution device according to claim 3, characterized in that: The discharge end of the feeding belt conveyor (1) is provided with a string barrel (8), which extends vertically downward, and the discharge end of the string barrel (8) is located between the lining edge line and the well wall line. The discharge end of the feeding belt conveyor (1) and the flexible scraping mechanism (9) are both located within the feed end range of the string barrel (8) on the corresponding side.

5. A shaft rotationally symmetrical material distribution device according to claim 4, characterized in that: The flexible scraping mechanism (9) comprises a scraping plate (91), one end of the scraping plate (91) is hingedly engaged with the lower end of the base of the feed belt conveyor (1) via a shaft (93), a portion of the scraping plate (91) away from the shaft (93) is stretched into engagement with the upper end of the base of the feed belt conveyor (1) via a tension spring (92), and the scraping end of the scraping plate (91) is pressed into engagement with the lower belt of the feed belt conveyor (1) via the tension spring (92).

6. A shaft rotationally symmetrical material distribution device according to claim 5, characterized in that: One end of the tension spring (92) is rotatably connected to the upper end of the base of the feeding belt conveyor (1), and the other end of the tension spring (92) is rotatably connected to a portion of the scraper plate (91) away from the shaft (93), and tension springs (92) are provided on both sides of the scraper plate (91).

7. A shaft rotationally symmetrical material distribution device according to claim 6, characterized in that: A dividing baffle is vertically provided in the middle of the dividing hopper (3), and the discharge port of the dividing hopper (3) is symmetrical about the dividing baffle.

8. A shaft rotationally symmetrical material distribution device according to claim 7, characterized in that: The rotary center column (5) includes a rotary outer column and a rotary inner column that are sleeved together, and the rotary outer column and the rotary inner column form a rotational fit through a bearing, and the end of the rotary outer column away from the rotary inner column forms a fixed fit with the middle position of the sliding platform (11), and the end of the rotary inner column away from the rotary outer column forms a fixed fit with the middle position of the rotary bracket (4).

9. The shaft rotationally symmetrical material distribution device according to claim 8, characterized in that: The walking mechanism (6) comprises a column arranged at the bottom end of the slewing bracket (4), and a universal walking wheel and a drive motor are provided at the bottom of the column. The column forms a limited sliding fit with the annular track (7) through the walking wheel, and the walking wheel forms a transmission fit with the output shaft of the drive motor.