Ceramic blade detection device

By designing a ceramic blade detection device, the conveying mechanism and high-definition probe are used to realize the automatic detection of ceramic blades, which solves the problem of high efficiency and low manual inspection costs and realizes batch inspection and rapid comparison.

CN223244264UActive Publication Date: 2025-08-19DONGGUAN DINGJIE CERAMIC TECH CO LTD
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Patent Information

Application Number
CN202422448557.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-19
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The existing ceramic blade detection methods rely on manual handheld cutting inspection, resulting in high labor costs and low efficiency, affecting production progress.

Method used

A ceramic blade detection device is designed, using a conveying mechanism and a high-definition probe. The ceramic blade is placed in batches through the conveying mechanism and automated detection is achieved by using the high-definition probe.

Benefits of technology

It reduces labor intensity, improves detection efficiency, and realizes batch inspection and rapid comparison of ceramic blades.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic blade detection, in particular to a ceramic blade detection device which comprises a bottom plate, installation grooves are formed in the four corners of the bottom plate, a conveying mechanism is arranged on the right side of the top end of the bottom plate, a detection mechanism is arranged in the middle of the top end of the bottom plate, and the conveying mechanism comprises an expansion piece. The bottom end of the telescopic device is fixedly provided with a connecting plate, the connecting plate is movably installed at the top end of the bottom plate, the connecting plate is movably provided with a connecting screw, the front end of the telescopic device is fixedly provided with a telescopic rod, and the front end of the telescopic rod is fixedly provided with a push plate. The ceramic blades are placed in batches, single repeated putting is not needed, the labor intensity is reduced, the driving machine works to drive the ceramic blades to move, the ceramic blades are shot, compared and detected through the high-definition probe, the detection speed is higher, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic blade detection, in particular to a ceramic blade detection device. Background Art

[0002] Ceramic blades are a new type of blade made of aluminum oxide A1203 and zirconium dioxide Zr02 as the main raw materials, using high-tech nanotechnology. They have the characteristics of high hardness, high sharpness, good wear resistance, long service life, good chemical stability, and insulation and non-conductivity. Ceramic blades can be divided into pure ceramics and metal ceramics. Pure ceramic blades have higher hardness, and metal ceramic blades have better toughness. After the production of ceramic blades is completed, a detection device is required to detect whether the ceramic blades meet the requirements.

[0003] However, when inspecting existing ceramic blades, the paper is cut and inspected by manually holding the ceramic blade. However, this inspection method has high labor costs and low manual inspection efficiency, which affects the overall production progress. Utility Model Content

[0004] The purpose of the present utility model is to provide a ceramic blade detection device to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A ceramic blade detection device includes a base plate, mounting grooves are provided at the four corners of the base plate, a conveying mechanism is provided on the right side of the top of the base plate, a detection mechanism is provided in the middle of the top of the base plate, the conveying mechanism includes a telescope, a connecting plate is fixedly installed on the bottom end of the telescope, the connecting plate is movably installed on the top of the base plate, a connecting screw is movably installed on the connecting plate, a telescopic rod is fixedly installed on the front end of the telescopic rod, and a push plate is fixedly installed on the front end of the telescopic rod.

[0007] Preferably, the conveying mechanism further comprises a placing table, a placing groove is provided in the middle of the placing table, and a push plate is movably installed in the placing groove.

[0008] Preferably, a conveying platform is fixedly installed at the front end of the placement table, an assembly plate is fixedly installed at the bottom ends of the placement table and the conveying table, the assembly plate is movably installed on the top end of the bottom plate, and assembly screws are movably installed on the assembly plate.

[0009] Preferably, a shading plate is fixedly installed on the right side of the top of the conveying platform, a conveying trough is opened on the top of the conveying platform, a first conveying roller is movably installed on the right side inside the conveying platform, and a first conveying crawler is movably installed on the outside of the first conveying roller.

[0010] Preferably, a first conveying shaft is fixedly installed in the middle of the first conveying roller, the first conveying shaft is fixedly installed at the bottom end of the driving machine, and the driving machine is fixedly installed at the rear side of the top end of the conveying platform.

[0011] Preferably, a second conveying roller is movably installed on the left side of the conveying platform, a second conveying crawler is movably installed on the outer side of the second conveying roller, and a second conveying shaft is fixedly installed in the middle of the second conveying roller.

[0012] Preferably, the detection mechanism includes a detection box, a high-definition probe is fixedly installed on the front end of the detection box, a fixing plate is fixedly installed on the bottom end of the detection box, the fixing plate is movably installed on the top of the bottom plate, and fixing screws are movably installed on the fixing plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This ceramic blade detection device places ceramic blades through a placement slot and clamps the ceramic blades by driving a push plate through a telescoping device. This method allows ceramic blades to be placed in batches without the need for repeated placement of each one, thus reducing labor intensity.

[0015] 2. This ceramic blade detection device uses a driving motor to move the ceramic blade, and uses a high-definition probe to shoot and compare the ceramic blade, which makes the detection speed faster and improves the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the conveying mechanism of the utility model;

[0018] Figure 3 It is a structural diagram of the detection mechanism of the utility model;

[0019] Figure 4 It is a schematic diagram of the internal plane of the conveying platform of the present invention.

[0020] In the figure: 101, base plate; 102, mounting groove; 103, conveying mechanism; 104, detection mechanism; 105, telescopic device; 106, connecting plate; 201, connecting screw; 202, telescopic rod; 203, push plate; 204, placement table; 205, placement groove; 206, conveying table; 301, assembly plate; 302, assembly screw; 303, light shielding plate; 304, conveying groove; 305, first conveying roller; 306, first conveying crawler; 401, first conveying shaft; 402, driving machine; 403, second conveying roller; 404, second conveying crawler; 405, second conveying shaft; 406, detection box; 501, high-definition probe; 502, fixing plate; 503, fixing screw. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figures 1-4 As shown, the utility model provides a technical solution:

[0023] A ceramic blade detection device includes a base plate 101, wherein mounting grooves 102 are provided at the four corners of the base plate 101, a conveying mechanism 103 is provided on the right side of the top of the base plate 101, and a detection mechanism 104 is provided in the middle of the top of the base plate 101. The conveying mechanism 103 includes a telescoping device 105, a connecting plate 106 is fixedly mounted on the bottom end of the telescoping device 105, the connecting plate 106 is movably mounted on the top of the base plate 101, and a connecting screw 201 is movably mounted on the connecting plate 106. A telescopic rod 202 is fixedly mounted on the front end of the telescopic rod 202, and a push plate 203 is fixedly mounted on the front end of the telescopic rod 202.

[0024] Through the above scheme, the detection component can be supported and fixed by the base plate, the base plate can be fixed by the mounting groove, the telescopic rod can be extended and retracted by the telescopic device to enable the push plate to complete the pushing work, and the telescopic device can be fixed to the base plate by connecting screws passing through the connecting plate.

[0025] In this embodiment, preferably, the conveying mechanism 103 further includes a placement table 204 , a placement slot 205 is defined in the middle of the placement table 204 , and a push plate 203 is movably installed in the placement slot 205 .

[0026] Through the above solution, the ceramic blade can be placed through the placement groove, and the ceramic blade can be fixed by pushing it through the push plate.

[0027] In this embodiment, preferably, a conveying platform 206 is fixedly installed at the front end of the placement platform 204, and an assembly plate 301 is fixedly installed at the bottom ends of the placement platform 204 and the conveying platform 206. The assembly plate 301 is movably installed on the top of the base plate 101, and an assembly screw 302 is movably installed on the assembly plate 301.

[0028] According to the above solution, the placement table and the conveying table can be fixed to the base plate by assembling screws penetrating the assembly plate.

[0029] In this embodiment, preferably, a shading plate 303 is fixedly installed on the right side of the top of the conveying platform 206, a conveying groove 304 is opened on the top of the conveying platform 206, a first conveying roller 305 is movably installed on the right side inside the conveying platform 206, and a first conveying crawler 306 is movably installed on the outside of the first conveying roller 305.

[0030] Through the above scheme, the shading plate can be used to block light to prevent objects from affecting the image information judgment during shooting and detection. The ceramic blade can be moved along the path through the conveying groove, and the rotation of the first conveying roller can drive the first conveying track to rotate, thereby causing the ceramic blade to move.

[0031] In this embodiment, preferably, a first conveying shaft 401 is fixedly installed in the middle of the first conveying roller 305 , and the first conveying shaft 401 is fixedly installed at the bottom end of the driving machine 402 , and the driving machine 402 is fixedly installed at the rear side of the top end of the conveying platform 206 .

[0032] Through the above solution, the driving motor can drive the first conveying shaft to rotate, thereby causing the first conveying roller to rotate.

[0033] In this embodiment, preferably, a second conveying roller 403 is movably installed on the left side of the conveying platform 206 , a second conveying crawler 404 is movably installed on the outer side of the second conveying roller 403 , and a second conveying shaft 405 is fixedly installed in the middle of the second conveying roller 403 .

[0034] According to the above solution, the ceramic blade moves on the second conveyor belt, so that the second conveyor belt can rotate in the conveyor platform through the second conveyor roller and the second conveyor shaft, thereby avoiding friction of the ceramic blade when moving.

[0035] In this embodiment, preferably, the detection mechanism 104 includes a detection box 406, a high-definition probe 501 is fixedly installed at the front end of the detection box 406, a fixed plate 502 is fixedly installed at the bottom end of the detection box 406, the fixed plate 502 is movably installed on the top of the base plate 101, and a fixing screw 503 is movably installed on the fixed plate 502.

[0036] Through the above solution, the inspection box and the base plate can be fixed by fixing screws passing through the fixing plate, and the moving ceramic blade can be photographed by a high-definition probe. The inspection box has a built-in comparison module and a signal transmission module. When the image taken by the ceramic blade is different from the ceramic blade image data in the comparison module, the signal transmission module sends an electrical signal to the drive motor to stop the drive motor, so that the abnormal ceramic blade can be removed.

[0037] When using a ceramic blade detection device of this embodiment, the user places the ceramic blade in the placement slot 205 and starts the telescopic device 105. At this time, the telescopic device 105 drives the telescopic rod 202 to work so that the push plate 203 pushes the ceramic blade in the placement slot 205 and pushes the ceramic blade tightly. At the same time, the driving motor 402 is started to drive the conveying shaft to rotate so that the conveying roller drives the conveying crawler to rotate inside the conveying platform 206. During the rotation, the ceramic blade that is in contact with the first conveying crawler 306 is driven to move and enter the conveying slot 304. When entering the conveying slot 304, the other end of the ceramic blade is in contact with the second conveying crawler 404, and the ceramic blade causes the second conveying crawler 404 to pass through the second conveying roller 40 3 and the second conveying shaft 405 rotate in the conveying platform 206, so that the ceramic blade will not generate friction when moving in the conveying groove 304. When the ceramic blade moves to the detection area, the high-definition probe 501 at the front end of the detection box 406 shoots the ceramic blade and is shielded by the light shielding plate 303. The detection box 406 has a built-in comparison module and a signal transmission module. When the image captured by the ceramic blade is different from the ceramic blade image data in the comparison module, the signal transmission module sends an electrical signal, which is transmitted to the driving machine 402 to stop the driving machine 402. At this time, the user takes out the abnormal blade and controls the detection device to continue running, thereby completing the abnormal detection of the ceramic blade.

[0038] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic blade detection device, characterized in that: The invention comprises a bottom plate (101), wherein the bottom plate (101) is provided with mounting grooves (102) at four corners, a conveying mechanism (103) is provided on the right side of the top of the bottom plate (101), a detection mechanism (104) is provided in the middle of the top of the bottom plate (101), the conveying mechanism (103) comprises a telescopic device (105), a connecting plate (106) is fixedly installed at the bottom end of the telescopic device (105), the connecting plate (106) is movably installed at the top end of the bottom plate (101), a connecting screw (201) is movably installed on the connecting plate (106), a telescopic rod (202) is fixedly installed at the front end of the telescopic rod (202), and a push plate (203) is fixedly installed at the front end of the telescopic rod (202).

2. A ceramic blade detection device according to claim 1, characterized in that: The conveying mechanism (103) further comprises a placement platform (204), a placement groove (205) is provided in the middle of the placement platform (204), and a push plate (203) is movably installed in the placement groove (205).

3. The ceramic blade detection device according to claim 2, characterized in that: A conveying platform (206) is fixedly installed at the front end of the placement platform (204), an assembly plate (301) is fixedly installed at the bottom ends of the placement platform (204) and the conveying platform (206), the assembly plate (301) is movably installed on the top end of the bottom plate (101), and an assembly screw (302) is movably installed on the assembly plate (301).

4. The ceramic blade detection device according to claim 3, characterized in that: A light shielding plate (303) is fixedly installed on the right side of the top of the conveying platform (206), a conveying trough (304) is opened on the top of the conveying platform (206), a first conveying roller (305) is movably installed on the right side of the inside of the conveying platform (206), and a first conveying crawler (306) is movably installed on the outside of the first conveying roller (305).

5. The ceramic blade detection device according to claim 4, characterized in that: A first conveying shaft (401) is fixedly installed in the middle of the first conveying roller (305), and the first conveying shaft (401) is fixedly installed at the bottom end of a driving machine (402), and the driving machine (402) is fixedly installed at the rear side of the top end of the conveying platform (206).

6. The ceramic blade detection device according to claim 5, characterized in that: A second conveying roller (403) is movably installed on the left side of the conveying platform (206), a second conveying crawler (404) is movably installed on the outside of the second conveying roller (403), and a second conveying shaft (405) is fixedly installed in the middle of the second conveying roller (403).

7. The ceramic blade detection device according to claim 1, characterized in that: The detection mechanism (104) includes a detection box (406), a high-definition probe (501) is fixedly installed at the front end of the detection box (406), a fixing plate (502) is fixedly installed at the bottom end of the detection box (406), the fixing plate (502) is movably installed on the top end of the base plate (101), and a fixing screw (503) is movably installed on the fixing plate (502).