Double-layer insulation electronic wire

By designing a double-layer insulating structure on electronic lines, including metal wires, metal shielding layers, reinforcement layers and steel strips, the problem of low mechanical strength of electronic lines is solved, and higher resistance to bending and tensile resistance is achieved, and the service life is extended.

CN223245318UActive Publication Date: 2025-08-19DONGGUAN ZHONGZHENG WIRE & CABLE TECH CO LTD
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Patent Information

Application Number
CN202422309063.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-21
Publication Date
2025-08-19
Estimated Expiration
2034-09-21

AI Technical Summary

Technical Problem

The existing electronic wires have low mechanical strength and are prone to break during use. The single-layer protective jacket has poor protection performance, resulting in a shorter service life.

Method used

It adopts a double-layer insulating structure, including the core wrapped with metal wire, metal shielding layer, reinforcement layer and steel strip, plus two insulating layers. The core is composed of tin-plated copper wire, the insulating layer is made of improved polyvinyl chloride, the reinforcement layer is made of rubber, and the second insulating layer is thinner than the third insulating layer.

Benefits of technology

Enhance the mechanical strength of the electronic wire, prevents breakage, provides double protection, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a double-layer insulation electronic wire in the field of electronic wires, which comprises a core body, the outer surface of the core body is wrapped with a first insulation layer, the outer surface of the first insulation layer is provided with a metal wire in a surrounding manner, the outer surface of the metal wire is wrapped with a metal shielding layer, the outer surface of the metal shielding layer is wrapped with a reinforcing layer, and the outer surface of the reinforcing layer is wrapped with an insulating layer. A plurality of steel strips are arranged on the outer surface of the reinforcing layer and extend in the length direction of the reinforcing layer, the surfaces of the steel strips are wrapped with a second insulating layer, and the outer surface of the second insulating layer is wrapped with a third insulating layer; according to the double-layer insulation electronic wire, the surface of the core body is wrapped with the metal wire, the reinforcing layer and the steel belt, so that the mechanical strength of the electronic wire can be enhanced, the electronic wire is prevented from being broken in the bending, stretching and other processes, and the double-layer structure of the second insulation layer and the third insulation layer is arranged, so that the double protection effect on the core body is greatly improved; when the third insulating layer is damaged, the second insulating layer can still play a protection role.
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Description

Technical Field

[0001] The utility model relates to the field of electronic wires, in particular to a double-layer insulated electronic wire. Background Art

[0002] Electronic wire is a short name for the internal wires of electrical equipment. Its electrical conductivity is mainly weak current, which is a different concept from cables in the strong current category.

[0003] Existing electronic wires are usually composed of a core wire and a protective outer layer wrapped around it. During use, they are often dragged, and the protective outer layer of the electronic wire will directly rub against the ground or contact surface. After a period of use, the protective outer layer will be worn or even worn out, exposing the core wire inside. When the protective outer layer is damaged, the protective performance is greatly reduced, causing the core wire to be prone to short circuits and other phenomena, thereby reducing the service life of the electronic wire. In addition, during use, it will also be affected by various external pressures, bending and stretching, and the core wire inside is easily squeezed and cracked, causing the core wire to break. The protective outer layer with a single structure is relatively soft and has low mechanical strength, and cannot make the electronic wire resistant to bending and stretching, which easily causes the electronic wire to break, greatly reducing its service life. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technical solutions, the utility model provides a double-layer insulated electronic wire, which can effectively solve the technical problems that the existing electronic wire has low mechanical strength, resulting in easy breakage of the electronic wire, and has only one layer of protective outer jacket to protect the electronic wire, resulting in poor protection performance.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a double-layer insulated electronic wire, including a core body, the outer surface of the core body is wrapped with a first insulating layer, the outer surface of the first insulating layer is surrounded by a metal wire, the outer surface of the metal wire is wrapped with a metal shielding layer, the outer surface of the metal shielding layer is wrapped with a reinforcement layer, the outer surface of the reinforcement layer is provided with a plurality of steel strips, the plurality of steel strips extend along the length direction of the reinforcement layer, the surface of the steel strips is wrapped with a second insulating layer, and the outer surface of the second insulating layer is wrapped with a third insulating layer.

[0006] Furthermore, the core is composed of tinned copper wire.

[0007] Furthermore, the first insulating layer, the second insulating layer and the third insulating layer are all made of improved polyvinyl chloride material.

[0008] Furthermore, the reinforcement layer is made of rubber material.

[0009] Furthermore, the thickness of the second insulating layer is smaller than the thickness of the third insulating layer.

[0010] Compared with the existing technology, the beneficial effects of the present invention are: the double-layer insulated electronic wire of the present invention can effectively enhance the mechanical strength of the electronic wire by wrapping metal wire, reinforcement layer and steel belt on the surface of the core, preventing the electronic wire from breaking during use such as bending and stretching. By setting a double-layer structure of the second insulating layer and the third insulating layer, the double protection of the core is greatly improved. When the third insulating layer is damaged, the second insulating layer can still play a protective role. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a three-dimensional diagram of the double-layer insulated electronic wire of the utility model;

[0012] Figure 2 This is a cross-sectional view of the double-layer insulated electronic wire of the present invention;

[0013] Figure 3 This is a structural schematic diagram of the core and the first insulating layer of the double-layer insulated electronic wire of the present invention.

[0014] Numbers in the figure:

[0015] 1-core; 2-first insulation layer; 3-metal wire; 4-metal shielding layer; 5-reinforcement layer; 6-steel tape; 7-second insulation layer; 8-third insulation layer. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] like Figure 1-Figure 3As shown, a double-layer insulated electronic wire comprises a core 1, the outer surface of the core 1 is wrapped with a first insulating layer 2, the outer surface of the first insulating layer 2 is surrounded by a metal wire 3, the outer surface of the metal wire 3 is wrapped with a metal shielding layer 4, and the metal shielding function is achieved by setting the metal shielding layer 4, which can prevent the electronic wire from electromagnetic interference, and improve the stability and anti-interference ability of signal transmission by the metal shielding layer 4. The outer surface of the metal shielding layer 4 is wrapped with a reinforcement layer 5, and the outer surface of the reinforcement layer 5 is provided with a plurality of steel belts 6, which extend along the length direction of the reinforcement layer 5, and the surface of the steel belt 6 is wrapped with a plurality of steel belts 6. It is wrapped with a second insulating layer 7, and the outer surface of the second insulating layer 7 is wrapped with a third insulating layer 8. The core 1 is composed of tinned copper wire, and the first insulating layer 2, the second insulating layer 7 and the third insulating layer 8 are all composed of improved polyvinyl chloride material. The reinforcing layer 5 is composed of rubber material. The thickness of the second insulating layer 7 is less than the thickness of the third insulating layer 8. This design optimizes the overall structure and performance of the electronic wire by adjusting the thickness of the insulating layer while ensuring sufficient insulation performance. The thinner second insulating layer 7 can reduce material cost, while the thicker third insulating layer 8 can provide better external protection and wear resistance.

[0018] The double-layer insulated electronic wire of this embodiment can effectively enhance the mechanical strength of the electronic wire by wrapping the metal wire 3, the reinforcement layer 5 and the steel belt 6 on the surface of the core 1, thereby preventing the electronic wire from breaking during use such as bending and stretching. By setting a double-layer structure of the second insulating layer 7 and the third insulating layer 8, the dual protection of the core 1 is greatly improved. When the third insulating layer 8 is damaged, the second insulating layer 7 can still play a protective role.

[0019] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be encompassed within the present invention, and any reference numerals in the claims should not be construed as limiting the claims to which they relate.

Claims

1. A double-layer insulated electronic wire comprising a core, the outer surface of which is wrapped with a first insulating layer, characterized in that: The outer surface of the first insulating layer is surrounded by metal wires, the outer surface of the metal wires is wrapped with a metal shielding layer, the outer surface of the metal shielding layer is wrapped with a reinforcement layer, the outer surface of the reinforcement layer is provided with a plurality of steel strips, and the plurality of steel strips extend along the length direction of the reinforcement layer. The surface of the steel strips is wrapped with a second insulating layer, and the outer surface of the second insulating layer is wrapped with a third insulating layer.

2. The double-layer insulated electronic wire according to claim 1, characterized in that: The core is composed of tinned copper wire.

3. The double-layer insulated electronic wire according to claim 1, characterized in that: The first insulating layer, the second insulating layer and the third insulating layer are all made of improved polyvinyl chloride material.

4. The double-layer insulated electronic wire according to claim 1, characterized in that: The reinforcement layer is made of rubber material.

5. The double-layer insulated electronic wire according to any one of claims 1 to 4, characterized in that: The thickness of the second insulating layer is smaller than that of the third insulating layer.