Capacitor core surface cleaning and detecting integrated equipment

Abstract

The utility model discloses a capacitor core surface cleaning and detecting integrated device which comprises a feeding machine, a sand blasting machine, a cleaning machine and an enabling detection machine, and the feeding machine, the sand blasting machine, the cleaning machine and the enabling detection machine are sequentially installed in the sequence of the feeding machine, the sand blasting machine, the cleaning machine and the enabling detection machine. The sand blasting machine comprises a sand blasting bin, a sand blasting mechanism and a dust and sand separation barrel, the cleaning machine comprises a cleaning bin and a cleaning mechanism, the energizing detection machine comprises an energizing detection bin and an energizing detection mechanism, and most machining requirements of capacitors can be met through cooperation of the feeding machine, the sand blasting machine, the cleaning machine and the energizing detection machine; meanwhile, the product quality can be greatly improved, the feeding machine, the sand blasting machine, the cleaning machine and the enabling detection machine are combined into one device, the working efficiency is greatly improved, and the labor cost and the occupied space are reduced.

Description

Technical Field

[0001] The utility model relates to the field of capacitor processing, in particular to an integrated device for cleaning and detecting the surface of a capacitor core. Background Art

[0002] With the rapid development of the electronics industry, capacitors, as key components, are subject to increasing precision and quality requirements during their manufacturing. Traditionally, capacitor core surface cleaning and inspection are performed in separate steps, which is not only time-consuming and inefficient, but can also lead to residual impurities or defects on the core surface going undetected, impacting the performance and lifespan of the capacitor. To address this issue, the market urgently needs an integrated device that can perform capacitor core surface cleaning and inspection functions on a single device to improve production efficiency, ensure product quality, and reduce production costs.

[0003] After searching, it was found that a Chinese patent document disclosed a core charge and discharge detection device for capacitor production [Application No.: 202220548562.X, Publication No.: CN217238157U]. This core charge and discharge detection device for capacitor production is characterized in that the top of the bottom plate is fixedly connected to an outer frame composed of multiple outer plates, and the inner side of the outer plate is fixedly connected to multiple bottom slide bars arranged side by side, and the outer side of the bottom slide bar is connected to multiple movable plates, and one side of the movable plate is fixedly connected to the outer plate along the direction of the bottom slide bar with a limiting spring, and the top of the movable plate is fixedly connected to multiple vertical support rods, and the top of the vertical support rod is provided with a core adjustment clamping structure. Although the core charge and discharge detection device for capacitor production disclosed in this patent can achieve the effect of empowerment and detection, it does not have a cleaning and sandblasting process, and cannot achieve the purpose of increasing equipment efficiency and shortening the process flow. Utility Model Content

[0004] In response to the problems existing in the prior art, the purpose of this utility model is to provide an integrated device for cleaning and inspecting the surface of a capacitor core, which has the characteristics of integrating multiple processes into one, fully automatic operation, and greatly improved production efficiency, thus solving the above technical problems.

[0005] The purpose of this utility model can be achieved through the following technical solutions:

[0006] An integrated device for cleaning and detecting the surface of a capacitor core, comprising an equipment unit;

[0007] It is characterized in that the equipment unit includes a loader, a sandblasting machine, a cleaning machine and an energizing detection machine, and the installation order of the loader, the sandblasting machine, the cleaning machine and the energizing detection machine is loader, sandblasting machine, cleaning machine and energizing detection machine;

[0008] The sandblasting machine includes a sandblasting chamber, a sandblasting mechanism and a dust and sand separation barrel. The sandblasting mechanism is installed in the sandblasting chamber, and the dust and sand separation barrel is arranged on the side of the sandblasting chamber.

[0009] The cleaning machine includes a cleaning chamber and a cleaning mechanism, wherein the cleaning mechanism is installed in the cleaning chamber;

[0010] The energizing detection machine includes an energizing detection chamber and an energizing detection mechanism, and the energizing detection mechanism is installed in the energizing detection chamber.

[0011] Preferably, the sandblasting mechanism includes a conveying track and several groups of sandblasting equipment, and the sandblasting equipment is evenly and equidistantly arranged on both sides of the conveying track.

[0012] Through the above technical solution, the number and spacing of sandblasting equipment can be adjusted to meet the processing needs of different types of capacitors. At the same time, the purpose of automated production can be achieved by transporting materials through the conveyor track.

[0013] Preferably, the cleaning mechanism comprises a conveying track and several groups of cleaning devices, and the cleaning devices are evenly and equidistantly arranged on both sides of the conveying track.

[0014] Through the above technical solution, the cleaning efficiency and cleaning effect can be maximized by adjusting the number and spacing of cleaning equipment. At the same time, the purpose of automated production can be achieved by transporting materials through the conveyor track.

[0015] Preferably, the enabling detection mechanism includes a conveying channel, a defective product screener and a detection enabling device, the detection enabling device is installed above the conveying channel, and the defective product screener is installed on the side of the conveying channel.

[0016] Through the above technical solution, the empowerment, detection and coding processes can be carried out simultaneously. The defective product filter can filter out defective products and classify and store them. At the same time, materials are transported through the conveyor track to achieve the purpose of automated production.

[0017] Preferably, the dust and sand separation barrel is movably arranged on the side of the sandblasting chamber.

[0018] Through the above technical solution, the position of the dust and sand separation bucket can be adjusted at any time, or when the dust and sand separation bucket is full, the dust and sand separation bucket can be quickly replaced to improve the operation efficiency of the equipment.

[0019] Preferably, a finishing machine is installed between the cleaning machine and the energizing detection machine.

[0020] Through the above technical solution, the materials processed by the cleaning machine can be sorted, placed and cached in the sorting machine, which not only allows the materials to be arranged neatly when entering the subsequent equipment, thereby improving the working efficiency of the subsequent equipment, but also can adjust the material transmission speed according to the operation conditions of the front and rear equipment to avoid material blockage and reduced processing efficiency due to different processing times before and after.

[0021] Compared with the prior art, the utility model has the following advantages:

[0022] 1. This integrated equipment for capacitor core surface cleaning and testing, including a loader, sandblaster, cleaner, and energy-enabling tester, can meet most capacitor processing requirements. At the same time, the coordination between each process can greatly improve product quality.

[0023] 2. This integrated equipment for capacitor core surface cleaning and inspection combines a loader, sandblaster, cleaner, and energy-enhancing inspection machine into one device, greatly improving work efficiency and reducing labor costs and floor space. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0025] Figure 2 It is a schematic diagram of the sandblasting mechanism of the present utility model.

[0026] Figure 3 It is a schematic diagram of the cleaning mechanism of the present utility model.

[0027] Figure 4 It is a schematic diagram of the enabling detection mechanism of the utility model.

[0028] In the figure: 101, loader; 102, sandblasting machine; 103, cleaning machine; 104, enabling detection machine; 105, dust and sand separation barrel; 106, finishing machine; 201, sandblasting equipment; 202, conveying track; 301, cleaning equipment; 302, conveying track; 401, conveying channel; 402, defective product screener; 403, detection enabling equipment. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figures 1 to 4, the utility model provides a technical solution: an integrated device for cleaning and detecting the surface of a capacitor core, including an equipment unit;

[0031] Specifically:

[0032] An integrated device for cleaning and inspecting the surface of a capacitor core, comprising an equipment unit, characterized in that:

[0033] The equipment unit includes a loader 101, a sandblasting machine 102, a cleaning machine 103 and an energizing detection machine 104. The installation order of the loader 101, the sandblasting machine 102, the cleaning machine 103 and the energizing detection machine 104 is the loader 101, the sandblasting machine 102, the cleaning machine 103 and the energizing detection machine 104.

[0034] The sandblasting machine 102 includes a sandblasting chamber, a sandblasting mechanism, and a dust and sand separation barrel 105. The sandblasting mechanism is installed in the sandblasting chamber, and the dust and sand separation barrel 105 is set on the side of the sandblasting chamber.

[0035] The cleaning machine 103 includes a cleaning chamber and a cleaning mechanism, and the cleaning mechanism is installed in the cleaning chamber;

[0036] The energizing detection machine 104 includes an energizing detection chamber and an energizing detection mechanism, and the energizing detection mechanism is installed in the energizing detection chamber.

[0037] Specifically, the sandblasting mechanism includes a conveying track 202 and two groups of sandblasting equipment 201. The sandblasting equipment 201 is evenly and equidistantly arranged on both sides of the conveying track 202. The number and spacing of the sandblasting equipment 201 can be adjusted to meet the processing needs of different types of capacitors. At the same time, the material is conveyed by the conveying track 202 to achieve the purpose of automated production. The sandblasting process is set at the first place of the equipment, and the process with the greatest pollution and easy to cause damage can be completed first, avoiding foreign matter contamination of subsequent detection equipment, and at the same time, damaged parts can be screened out in time.

[0038] Specifically, the cleaning mechanism includes a conveying track 302 and three groups of cleaning equipment 301. The cleaning equipment 301 is evenly and equidistantly arranged on both sides of the conveying track 302. The cleaning efficiency and cleaning effect can be maximized by adjusting the number and spacing of the cleaning equipment 301. At the same time, by conveying materials through the conveying track 302, the purpose of automated production can be achieved. The cleaning mechanism is arranged between the sandblasting process and the empowerment detection process to ensure that the dirt generated by the sandblasting process is cleaned in time to avoid contaminating the empowerment detection process equipment.

[0039] Specifically, the empowerment detection mechanism includes a conveying channel 401, a defective product screener 402 and a detection empowerment device 403. The detection empowerment device 403 is installed above the conveying channel 401, and the defective product screener 402 is installed on the side of the conveying channel 401. The empowerment, detection and coding processes can be performed simultaneously. The defective product screener 402 can screen out defective products and classify and store them. At the same time, materials are transmitted through the conveying track 202 to achieve the purpose of automated production. Integrating the empowerment, detection and coding processes into one device can not only greatly improve work efficiency, but also avoid product losses caused by transportation or human errors.

[0040] Specifically, the dust and sand separation barrel 105 can be movably arranged on the side of the sandblasting chamber, and the position of the dust and sand separation barrel 105 can be adjusted at any time, or when the dust and sand separation barrel 105 is full, the dust and sand separation barrel 105 can be quickly replaced to improve the operation efficiency of the equipment. The dust and sand separation barrel 105 can be removed from the sandblasting equipment to get rid of the limitation of storage capacity on the operation of the equipment.

[0041] Specifically, a sorting machine 106 is installed between the cleaning machine 103 and the empowering detection machine 104. The materials processed by the cleaning machine 103 can be sorted, placed and cached in the sorting machine 106. This not only allows the materials to be arranged neatly when entering subsequent equipment, thereby improving the working efficiency of subsequent equipment, but also can adjust the material transmission speed according to the operating conditions of the front and rear equipment to avoid material blockage and reduced processing efficiency due to different processing times before and after. As a device for connecting the front and rear processes, the sorting machine 106 has the functions of caching, placing and regulating to ensure stable operation of the equipment.

[0042] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0043] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0044] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An integrated device for cleaning and inspecting the surface of a capacitor core, comprising an equipment unit, characterized in that: The equipment unit includes a loader (101), a sandblasting machine (102), a cleaning machine (103) and an enabling detection machine (104), and the installation order of the loader (101), the sandblasting machine (102), the cleaning machine (103) and the enabling detection machine (104) from left to right is the loader (101), the sandblasting machine (102), the cleaning machine (103) and the enabling detection machine (104); The sandblasting machine (102) includes a sandblasting chamber, a sandblasting mechanism, and a dust and sand separation barrel (105), wherein the sandblasting mechanism is installed in the sandblasting chamber, and the dust and sand separation barrel (105) is arranged on the side of the sandblasting chamber; the cleaning machine (103) includes a cleaning chamber and a cleaning mechanism, wherein the cleaning mechanism is installed in the cleaning chamber; The energizing detection machine (104) comprises an energizing detection chamber and an energizing detection mechanism, and the energizing detection mechanism is installed in the energizing detection chamber.

2. The integrated equipment for cleaning and inspecting the surface of a capacitor core according to claim 1, characterized in that: The sandblasting mechanism comprises a first conveying track (202) and a plurality of groups of sandblasting equipment (201), wherein the sandblasting equipment (201) is evenly and equidistantly arranged on both sides of the first conveying track (202).

3. The integrated equipment for cleaning and inspecting the surface of a capacitor core according to claim 1, characterized in that: The cleaning mechanism comprises a second conveying track (302) and a plurality of groups of cleaning devices (301), wherein the cleaning devices (301) are evenly and equidistantly arranged on both sides of the second conveying track (302).

4. The integrated equipment for cleaning and inspecting the surface of a capacitor core according to claim 1, characterized in that: The enabling detection mechanism includes a conveying channel (401), a defective product screener (402) and a detection enabling device (403), wherein the detection enabling device (403) is installed above the conveying channel (401), and the defective product screener (402) is installed on the side of the conveying channel (401).

5. The integrated equipment for cleaning and inspecting the surface of a capacitor core according to claim 1, characterized in that: The dust and sand separation barrel (105) is movably arranged on the side of the sandblasting chamber.

6. The integrated equipment for cleaning and inspecting the surface of a capacitor core according to claim 1, characterized in that: A finishing machine (106) is installed between the cleaning machine (103) and the energizing detection machine (104).

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