Carbon brush with high corrosion resistance strength

By introducing the central axis overlap structure and multi-layer protective layer design into the carbon brush, the problem of the existing carbon brushes is not firmly fixed, the corrosion resistance and strength of the equipment are improved, and the stability and safety of the equipment are ensured.

CN223246057UActive Publication Date: 2025-08-19MERSEN PUDONG CO LTD
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Patent Information

Application Number
CN202422506628.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-19
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The existing carbon brushes with high corrosion resistance are unable to be effectively fixed during use, resulting in insufficient overall structural stability and safety of the equipment, and the operation stability and safety of the equipment cannot be fully guaranteed.

Method used

A carbon brush with high corrosion resistance strength was designed. By setting the central axis between the fixing ring and the mounting plate, and combining the connection line, sealing cylinder, wire body, protective layer, temperature resistance layer, corrosion resistance layer and insulating layer, the overall corrosion resistance and strength of the equipment are enhanced, and the structural stability and safety are improved by welding and adhesive connection methods.

Benefits of technology

It significantly improves the corrosion resistance and strength of the equipment, improves the operating stability, safety and service life of the equipment, and enhances the overall structural reliability and connection stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of carbon brushes, and particularly relates to a carbon brush with high corrosion resistance strength, which comprises a fixed ring, a mounting plate is fixedly connected in the fixed ring, a gasket is attached in the mounting plate, a nut is fixedly connected in the gasket, a connecting wire is arranged below the nut in parallel, and the connecting wire is connected with the mounting plate in parallel. The connecting line comprises a reserved hole, a sealing cylinder, a line body, a mounting seat, a first fixing screw and a base, the reserved hole is formed in the sealing cylinder, the line body is fixedly connected to the lower portion of the sealing cylinder, and the mounting seat is fixedly connected to the lower portion of the line body; through cooperative work of the connecting wire, the reserved hole, the sealing cylinder, the wire body, the protective layer, the temperature-resistant layer, the anti-corrosion layer and the insulating layer, the overall corrosion resistance and strength of the equipment are greatly improved, through improvement of the corrosion resistance and strength, the overall operation stability and service life of the equipment are greatly improved, and the operation reliability of the equipment is better improved.
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Description

Technical Field

[0001] The utility model relates to the field of carbon brushes, in particular to a carbon brush with high corrosion resistance. Background Art

[0002] Carbon brushes, also known as electric brushes, are widely used as sliding contact parts in many electrical equipment. The main materials used in carbon brushes are graphite, impregnated graphite, and metal (containing copper and silver) graphite. Carbon brushes are devices that transfer energy or signals between the fixed part and the rotating part of an electric motor, generator, or other rotating machinery. They are generally made of pure carbon and a coagulant. They are generally square in shape and stuck on a metal bracket. There is a spring inside to press it tightly against the shaft. When the motor rotates, the electrical energy is transmitted to the coil through the commutator. Because its main component is carbon, it is called a carbon brush. It is easy to wear and should be regularly maintained and replaced, and carbon deposits should be cleaned. Carbon brushes cannot perform corrosion resistance well in most cases, and the overall strength of the equipment is not well improved.

[0003] Carbon brushes with high corrosion resistance provide better protection for the overall operational stability of the equipment during use, and the overall protection of the equipment makes the overall structural stability better, so they are one of the more popular carbon brushes in the current market.

[0004] The existing carbon brushes with high corrosion resistance cannot be fixed well, which does not provide a more comprehensive guarantee for the overall structural stability and safety of the equipment. They cannot be fixed well during use, which does not provide a better guarantee for the overall safety of the equipment.

[0005] Therefore, in order to solve the above problems, a carbon brush with high corrosion resistance is proposed. Utility Model Content

[0006] In order to make up for the shortcomings of the existing technology, solve the problem that it cannot be fixed well, the overall structural stability and safety of the equipment cannot be more comprehensively guaranteed, and the problem that it cannot be fixed well during use and the overall safety of the equipment cannot be better guaranteed, the utility model proposes a carbon brush with high corrosion resistance.

[0007] The technical solution adopted by the utility model to solve its technical problems is: the carbon brush with high corrosion resistance described in the utility model includes a fixing ring, the interior of the fixing ring is fixedly connected to a mounting plate, the interior of the mounting plate is fitted with a gasket, the interior of the gasket is fixedly connected to a nut, a connecting line is arranged parallel to the bottom of the nut, the connecting line includes a reserved hole, a sealing tube, a wire body, a mounting seat, a first fixing screw and a base, a reserved hole is opened inside the sealing tube, the bottom of the sealing tube is fixedly connected to a wire body, the bottom of the wire body is fixedly connected to a mounting seat, the bottom of the mounting seat is fixedly connected to the base, and the inside of the base is fixedly connected to the first fixing screw.

[0008] A spring is provided parallel to the lower part of the connecting line, and a spring seat is fixedly connected to the lower part of the spring, and a second fixing screw is fixedly connected to the inside of the spring seat, and a mounting frame is fixedly connected to the lower part of the spring seat, and a third fixing screw is fixedly connected to the inside of the mounting frame, and a sealing strip is fixedly connected to the lower part of the mounting frame, and a brush body is fixedly connected to the lower part of the sealing strip, and the brush body includes a positioning rod, a reinforcing rib, a mounting groove, a reserved groove and a brush plate, and a brush plate is fixedly connected to the lower part of the positioning rod, and a reinforcing rib is provided parallel to the lower part of the positioning rod, and a mounting groove is provided parallel to the lower part of the reinforcing rib, and a reserved groove is provided parallel to the lower part of the mounting groove, a threaded rod is fixedly connected to the right side of the nut, and a nut is movably connected to the right side of the threaded rod, and a protective layer is fixedly connected to the inside of the connecting line, a heat-resistant layer is fixedly connected to the inside of the protective layer, an anti-corrosion layer is fixedly connected to the inside of the heat-resistant layer, and an insulating layer is fixedly connected to the inside of the anti-corrosion layer.

[0009] Preferably, the central axis between the fixing ring and the mounting plate coincides, and the center of the circle between the fixing ring and the gasket coincides. By coinciding the central axis between the fixing ring and the mounting plate, the overall structural balance and symmetry of the equipment are greatly improved, and the overall operating stability and safety of the equipment are better guaranteed.

[0010] Preferably, a through structure is formed between the reserved hole and the sealing cylinder, and the central axis of the sealing cylinder and the linear body coincides with each other. The through structure between the reserved hole and the sealing cylinder greatly improves the overall structural reliability of the equipment, and the overall structural stability and safety of the equipment are more comprehensively improved.

[0011] Preferably, the wire body and the mounting seat are connected by snap-fitting, and the mounting seat and the base are connected by welding. The snap-fitting connection between the wire body and the mounting seat can improve the overall connection stability and connection efficiency of the device, and also better guarantee the overall structural stability and safety of the device.

[0012] Preferably, the spring and the spring seat are connected by welding, and the mounting frame and the spring seat are connected by screws. The welding connection between the spring and the spring seat can improve the overall structural stability and safety of the equipment, and can also better guarantee the overall operational stability of the equipment during use.

[0013] Preferably, the mounting frame and the sealing strip are connected by gluing, and the mounting frame and the brush body are connected by screws. The gluing connection between the mounting frame and the sealing strip makes the overall sealing effect of the equipment more comprehensive, thereby better improving the overall structural safety and service life of the equipment.

[0014] Preferably, the positioning rods are symmetrically distributed along the central axis of the brush plate, and a through structure is formed between the mounting groove and the brush plate. During operation, the positioning rods are symmetrically distributed along the central axis of the brush plate, so that the overall structural stability and symmetry line of the equipment are better improved, and the overall operation stability and safety of the equipment are better improved.

[0015] Preferably, the nut and the threaded rod are connected by welding, and the threaded rod and the nut form a detachable structure. The welding connection between the nut and the threaded rod can better ensure the overall structural stability and safety of the equipment, improve the overall structural safety of the equipment, and more comprehensively improve the operating stability of the equipment.

[0016] The utility model is beneficial in that:

[0017] 1. The utility model significantly improves the overall corrosion resistance and strength of the equipment through the coordinated work among the connecting wires, reserved holes, sealing cylinders, wire bodies, protective layers, temperature-resistant layers, anti-corrosion layers and insulating layers. The improved corrosion resistance and strength significantly increase the overall operating stability and service life of the equipment, thereby further improving the operating reliability of the equipment.

[0018] 2. The utility model greatly improves the overall structural balance and symmetry of the equipment by coinciding the central axis between the fixing ring and the mounting plate, thereby better ensuring the overall operational stability and safety of the equipment. The through-structure between the reserved hole and the sealing cylinder greatly improves the overall structural reliability of the equipment, thereby more comprehensively improving the overall structural stability and safety of the equipment. The snap-fit connection between the wire body and the mounting seat improves the overall connection stability and connection efficiency of the equipment, thereby better ensuring the overall structural stability and safety of the equipment. The welded connection between the spring and the spring seat improves the overall structural stability and safety of the equipment, thereby better ensuring the overall operational stability of the equipment during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 This is a side structural diagram of the present utility model;

[0022] Figure 3 This is a schematic diagram of the connecting wire structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the brush body structure of the present utility model;

[0024] Figure 5 For the utility model Figure 2 Structural cross-section view at point A in the middle.

[0025] In the figure: 1. Fixing ring; 2. Nut; 3. Mounting plate; 4. Gasket; 5. Connecting wire; 501. Reserved hole; 502. Sealing tube; 503. Wire body; 504. Mounting seat; 505. First fixing screw; 506. Base; 6. Spring; 7. Second fixing screw; 8. Third fixing screw; 9. Mounting frame; 10. Sealing strip; 11. Brush body; 1101. Positioning rod; 1102. Reinforcing rib; 1103. Mounting slot; 1104. Reserved slot; 1105. Brush plate; 12. Threaded rod; 13. Nut; 14. Spring seat; 15. Protective layer; 16. Heat-resistant layer; 17. Anti-corrosion layer; 18. Insulating layer. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5As shown, a carbon brush with high corrosion resistance includes a fixing ring 1, the interior of the fixing ring 1 is fixedly connected to a mounting plate 3, the interior of the mounting plate 3 is fitted with a gasket 4, the interior of the gasket 4 is fixedly connected to a nut 2, and a connecting line 5 is arranged parallel to the bottom of the nut 2. The connecting line 5 includes a reserved hole 501, a sealing tube 502, a wire body 503, a mounting seat 504, a first fixing screw 505 and a base 506. A reserved hole 501 is opened inside the sealing tube 502, the bottom of the sealing tube 502 is fixedly connected to the wire body 503, the bottom of the wire body 503 is fixedly connected to the mounting seat 504, the bottom of the mounting seat 504 is fixedly connected to the base 506, and the inside of the base 506 is fixedly connected to the first fixing screw 505.

[0028] A spring 6 is provided in parallel below the connecting line 5, a spring seat 14 is fixedly connected to the bottom of the spring 6, a second fixing screw 7 is fixedly connected to the inside of the spring seat 14, a mounting frame 9 is fixedly connected to the bottom of the spring seat 14, a third fixing screw 8 is fixedly connected to the inside of the mounting frame 9, a sealing strip 10 is fixedly connected to the bottom of the mounting frame 9, a brush body 11 is fixedly connected to the bottom of the sealing strip 10, the brush body 11 comprises a positioning rod 1101, a reinforcing rib 1102, a mounting groove 1103, a reserved groove 1104 and a brush plate 1105, a brush plate 1105 is fixedly connected to the bottom of the positioning rod 1101, a reinforcing rib 1102 is provided in parallel below the positioning rod 1101, a mounting groove 1103 is provided in parallel below the reinforcing rib 1102, and a mounting groove 1103 is provided in parallel below the mounting groove 1103. A reserved groove 1104 is provided, a threaded rod 12 is fixedly connected to the right side of the nut 2, a nut 13 is movably connected to the right side of the threaded rod 12, a protective layer 15 is fixedly connected to the inside of the connecting wire 5, a heat-resistant layer 16 is fixedly connected to the inside of the protective layer 15, an anti-corrosion layer 17 is fixedly connected to the inside of the heat-resistant layer 16, and an insulating layer 18 is fixedly connected to the inside of the anti-corrosion layer 17; when working, the overall corrosion resistance and strength of the equipment are greatly improved through the cooperation between the connecting wire 5, the reserved hole 501, the sealing tube 502, the wire body 503, the protective layer 15, the heat-resistant layer 16, the anti-corrosion layer 17 and the insulating layer 18, and the improvement of the corrosion resistance and strength can greatly improve the overall operation stability and service life of the equipment, so that the operation reliability of the equipment is better improved.

[0029] The central axes of the fixing ring 1 and the mounting plate 3 coincide with each other, and the centers of the circles of the fixing ring 1 and the gasket 4 coincide with each other. During operation, the central axes of the fixing ring 1 and the mounting plate 3 coincide with each other, which greatly improves the overall structural balance and symmetry of the equipment, thereby better ensuring the overall operational stability and safety of the equipment.

[0030] A through structure is formed between the reserved hole 501 and the sealing cylinder 502, and the central axis of the sealing cylinder 502 and the linear body 503 coincides with each other; when working, the through structure between the reserved hole 501 and the sealing cylinder 502 greatly improves the overall structural reliability of the equipment, and has a more comprehensive improvement on the overall structural stability and safety of the equipment.

[0031] The wire body 503 and the mounting seat 504 are connected by snapping, and the mounting seat 504 and the base 506 are connected by welding; when working, the snap connection between the wire body 503 and the mounting seat 504 can better improve the overall connection stability and connection efficiency of the equipment, and also better guarantee the overall structural stability and safety of the equipment.

[0032] The spring 6 and the spring seat 14 are connected by welding, and the mounting frame 9 and the spring seat 14 are connected by screws; when working, the welding connection between the spring 6 and the spring seat 14 can better improve the overall structural stability and safety of the equipment, and better guarantee the overall operation stability of the equipment during use.

[0033] The mounting frame 9 and the sealing strip 10 are connected by gluing, and the mounting frame 9 and the brush body 11 are connected by screws; when working, the gluing connection between the mounting frame 9 and the sealing strip 10 makes the overall sealing effect of the equipment more comprehensive, and the overall structural safety and service life of the equipment are better improved.

[0034] The positioning rods 1101 are symmetrically distributed along the central axis of the brush plate 1105, and a through structure is formed between the mounting groove 1103 and the brush plate 1105; when working, the positioning rods 1101 are symmetrically distributed along the central axis of the brush plate 1105, so that the overall structural stability and symmetry line of the equipment are better improved, and the overall operation stability and safety of the equipment are better improved.

[0035] The nut 2 and the threaded rod 12 are connected by welding, and the threaded rod 12 and the nut 13 form a detachable structure; when working, the welding connection between the nut 2 and the threaded rod 12 can better ensure the overall structural stability and safety of the equipment, and also better improve the overall structural safety of the equipment, so that the operation stability of the equipment can be more comprehensively improved.

[0036] Working principle: the connecting wire 5 is guided out through the nut 2 and the nut 13, the equipment is protected by the spring 6 during use, and the brush plate 1105 of the brush body 11 is used to work during operation. When working, the connecting wire 5 is connected to the brush body 11 through the second fixing screw 7. When working, the protective layer 15, the heat-resistant layer 16, the anti-corrosion layer 17 and the insulating layer 18 are used to provide corrosion resistance and reinforcement for the equipment.

[0037] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A carbon brush with high corrosion resistance, characterized by: The invention comprises a fixing ring (1), wherein the fixing ring (1) is fixedly connected to a mounting plate (3), a gasket (4) is attached to the inside of the mounting plate (3), a nut (2) is fixedly connected to the inside of the gasket (4), a connecting line (5) is arranged parallel to the bottom of the nut (2), and the connecting line (5) comprises a reserved hole (501), a sealing cylinder (502), a wire body (503), a mounting seat (504), a first fixing screw (505) and a base (506), a reserved hole (501) is opened inside the sealing cylinder (502), a wire body (503) is fixedly connected to the bottom of the sealing cylinder (502), a mounting seat (504) is fixedly connected to the bottom of the wire body (503), a base (506) is fixedly connected to the bottom of the mounting seat (504), and a first fixing screw (505) is fixedly connected to the inside of the base (506); A spring (6) is provided below the connecting line (5) in parallel, a spring seat (14) is fixedly connected below the spring (6), a second fixing screw (7) is fixedly connected inside the spring seat (14), a mounting frame (9) is fixedly connected below the spring seat (14), a third fixing screw (8) is fixedly connected inside the mounting frame (9), a sealing strip (10) is fixedly connected below the mounting frame (9), a brush body (11) is fixedly connected below the sealing strip (10), and the brush body (11) comprises a positioning rod (1101), a reinforcing rib (1102), a mounting groove (1103), a reserved groove (1104) and a brush plate (1105), and the positioning rod (1101) is fixedly connected below the mounting frame (9). A brush plate (1105) is connected, a reinforcing rib (1102) is arranged in parallel below the positioning rod (1101), a mounting groove (1103) is arranged in parallel below the reinforcing rib (1102), a reserved groove (1104) is arranged in parallel below the mounting groove (1103), a threaded rod (12) is fixedly connected to the right side of the nut (2), a nut (13) is movably connected to the right side of the threaded rod (12), a protective layer (15) is fixedly connected to the inside of the connecting wire (5), a heat-resistant layer (16) is fixedly connected to the inside of the protective layer (15), an anti-corrosion layer (17) is fixedly connected to the inside of the heat-resistant layer (16), and an insulating layer (18) is fixedly connected to the inside of the anti-corrosion layer (17).

2. The carbon brush with high corrosion resistance according to claim 1, characterized in that: The central axis formed between the fixing ring (1) and the mounting plate (3) coincides with each other, and the center of the circle formed between the fixing ring (1) and the gasket (4) coincides with each other.

3. The carbon brush with high corrosion resistance according to claim 2, characterized in that: The reserved hole (501) and the sealing cylinder (502) form a through structure, and the sealing cylinder (502) and the linear body (503) form a central axis that coincides with each other.

4. The carbon brush with high corrosion resistance according to claim 3, characterized in that: The wire body (503) and the mounting seat (504) are connected by snapping, and the mounting seat (504) and the base (506) are connected by welding.

5. The carbon brush with high corrosion resistance according to claim 4, characterized in that: The spring (6) and the spring seat (14) are connected by welding, and the mounting frame (9) and the spring seat (14) are connected by screws.

6. The carbon brush with high corrosion resistance according to claim 5, characterized in that: The installation frame (9) and the sealing strip (10) are connected by gluing, and the installation frame (9) and the brush body (11) are connected by screws.

7. The carbon brush with high corrosion resistance according to claim 6, characterized in that: The positioning rods (1101) are symmetrically distributed along the central axis of the brush plate (1105), and a through structure is formed between the mounting groove (1103) and the brush plate (1105).

8. The carbon brush with high corrosion resistance according to claim 7, characterized in that: The nut (2) and the threaded rod (12) are connected by welding, and the threaded rod (12) and the nut (13) form a detachable structure.