Suspoemulsion emulsifying and shearing mechanism

By designing the emulsification shear mechanism of suspended emulsification, the motor drive threaded rod and gear system can be used to achieve convenient adjustment of the emulsification knife set and working cylinder, solving the cumbersome adjustment problem of existing devices when the liquid level height changes, and improving operating efficiency and feeding convenience.

CN223249138UActive Publication Date: 2025-08-22NANJING KAIYUAN NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422564447.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-22
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

When the existing emulsification and shearing device is used, the adjustment device is more cumbersome, and it wastes time and human resources.

Method used

A suspended emulsification shear mechanism is designed to drive the lifting block and bearing plate to lift and lower the threaded rod through the motor to adjust the position of the emulsification knife group, and drive the working cylinder to rotate through the motor to achieve convenient position and angle adjustment.

Benefits of technology

It realizes convenient position and angle adjustment during the emulsification process, improves operating efficiency and simplifies the discharge process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a suspoemulsion emulsifying and shearing mechanism which comprises the following components: a main body unit which comprises a fixed plate, one side of the fixed plate is fixedly provided with a first supporting column, the other side of the fixed plate is fixedly provided with a second supporting column, and the second supporting column is rotatably provided with a working cylinder; the working unit comprises a discharging component arranged on the first supporting column, a cover plate is arranged on the working barrel in a clamping mode, a second motor is fixedly arranged at the upper end of the cover plate, a processing component is arranged on the cover plate, an emulsifying cutter set is arranged on the processing component, and an adjusting component is arranged on the second supporting column. The output end of a third motor drives a threaded rod to rotate, then a lifting block drives a bearing plate to ascend and descend, then an emulsifying cutter set is driven to be adjusted to a proper position through a processing component under the action of a cover plate, and the equipment can be adjusted more conveniently in the emulsifying process.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsification and shearing, in particular to a suspoemulsion emulsification and shearing mechanism. Background Art

[0002] Emulsification and shearing refers to a method of fully refining and uniformizing materials. The emulsification and shearing mechanism is a machine that can fully refine and uniformly refine materials, promote the mixing of oily substances (oil phase) and aqueous substances (water phase) to form a uniform emulsion. Suspoemulsion is a method of using water as a carrier to disperse solid technical in the medium in the form of suspension, and to disperse crude oil in the medium in the form of emulsion, forming a dispersion of a suspension and emulsion mixture.

[0003] Most existing emulsifying and shearing devices are in fixed positions during use. When faced with suspoemulsions with different requirements, the liquid level may change. The adjustment device is relatively cumbersome, wasting a lot of time and human resources. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0005] In view of the above problems existing in the existing suspoemulsion emulsification shearing mechanism, the present utility model is proposed.

[0006] Therefore, the purpose of the present utility model is to provide a suspensoid emulsification and shearing mechanism, which is designed to solve the problem that "most existing emulsification and shearing devices are fixed in position when in use, and when faced with suspensoids with different requirements, the liquid level height may change, the adjustment device is relatively cumbersome, and a lot of time cost and human resources are wasted."

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a suspoemulsion emulsifying and shearing mechanism, comprising:

[0008] The main unit includes a fixed plate, a first support column is fixedly provided on one side of the fixed plate, a second support column is fixedly provided on the other side of the fixed plate, and a working cylinder is rotatably provided on the second support column;

[0009] The working unit includes a discharging component arranged on the first support column, a cover plate is clamped on the working cylinder, a second motor is fixed on the upper end of the cover plate, a processing component is provided on the cover plate, an emulsifying knife group is provided on the processing component, and an adjusting component is provided on the second support column.

[0010] As a preferred solution of the suspensoid emulsification and shearing mechanism described in the utility model, the discharging component includes a first motor fixedly connected to the first support column, a starting gear is fixedly provided at the output end of the first motor, a transmission gear is rotatably provided on the first support column, and a connecting frame is fixedly provided on the transmission gear.

[0011] As a preferred solution of the suspoemulsification and shearing mechanism described in the utility model, the output end of the first motor passes through the first support column and is fixedly connected to the end of the starting gear away from the working cylinder, and the starting gear is meshed with the transmission gear.

[0012] As a preferred solution of the suspoemulsification and shearing mechanism described in the utility model, wherein: the processing component includes a limit groove opened on the cover plate, a transmission plate is fixedly provided at the output end of the second motor, a connecting rod is fixedly provided on the transmission plate, a limit block is fixedly provided at the upper end of the connecting rod, an auxiliary rod is fixedly provided at the lower end of the connecting rod, and a connecting column is fixedly provided at the lower end of the transmission plate.

[0013] As a preferred solution of the suspoemulsification and shearing mechanism described in the utility model, the adjusting component includes a third motor fixedly connected to the upper end of the second support rod, a threaded rod is fixedly provided at the output end of the third motor, a lifting groove is provided on the second support rod, a lifting block is slidably provided on the lifting groove, and a receiving plate is fixedly provided on one side of the lifting block.

[0014] As a preferred solution of the suspoemulsion emulsifying and shearing mechanism of the utility model, wherein: a thread groove is provided on the lifting block, and the threaded rod is threadedly connected to the lifting block.

[0015] Beneficial effects of the utility model:

[0016] 1. Turn on the third motor, and the output end of the third motor drives the threaded rod to rotate, and then drives the receiving plate to move up and down through the lifting block, and then drives the emulsifying knife group to be adjusted to the appropriate position through the processing component under the action of the cover plate, which can make the equipment more convenient to adjust during the emulsification process.

[0017] 2. After the shearing is completed, open the adjusting component to make the emulsifying knife group rise out of the working cylinder, and then turn on the first motor. The output end of the first motor drives the transmission gear to rotate through the starting gear, and then drives the working cylinder to rotate to the appropriate angle through the connecting frame, and then the material can be discharged, making it more convenient to discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of the front of a suspoemulsion emulsification and shearing mechanism proposed in the utility model;

[0020] Figure 2 Schematic diagram of the discharging component structure;

[0021] Figure 3 Schematic diagram of the cross-sectional structure of the working cylinder;

[0022] Figure 4 Schematic diagram of the regulating component structure.

[0023] In the figure: 100, main unit; 101, fixed plate; 102, first support column; 103, second support column; 104, working cylinder; 200, working unit; 201, discharging component; 201a, first motor; 201b, starting gear; 201c, transmission gear; 201d, connecting frame; 202, cover plate; 203, processing component; 203a, limiting groove; 203b, transmission plate; 203c, connecting rod; 203d, limiting block; 203e, auxiliary rod; 203f, connecting column; 204, emulsifying knife group; 205, adjusting component; 205a, third motor; 205b, lifting groove; 205c, threaded rod; 205d, lifting block; 205e, receiving plate; 206, second motor. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0027] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing embodiments of the present invention, cross-sectional views of device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0028] Reference Figure 1-4 The utility model provides a suspoemulsion emulsification shearing mechanism, comprising:

[0029] The main unit 100 includes a fixed plate 101, a first support column 102 is fixedly provided on one side of the fixed plate 101, a second support column 103 is fixedly provided on the other side of the fixed plate 101, and a working cylinder 104 is rotatably provided on the second support column 103;

[0030] The working unit 200 includes a discharging component 201 arranged on the first support column 102, a cover plate 202 is clamped on the working cylinder 104, a second motor 206 is fixed to the upper end of the cover plate 202, a processing component 203 is provided on the cover plate 202, an emulsifying knife group 204 is provided on the processing component 203, and an adjusting component 205 is provided on the second support column 103.

[0031] Among them, the discharging component 201 includes a first motor 201a fixedly connected to the first support column 102, a starting gear 201b is fixedly provided at the output end of the first motor 201a, a transmission gear 201c is rotatably provided on the first support column 102, and a connecting frame 201d is fixed on the transmission gear 201c. The connecting frame 201d can be used to drive the working cylinder 104 to rotate, making the discharging more convenient.

[0032] Furthermore, the output end of the first motor 201a passes through the first support column 102 and is fixedly connected to the end of the starting gear 201b away from the working cylinder 104, and the starting gear 201b is meshed with the transmission gear 201c.

[0033] Furthermore, the processing component 203 includes a limiting groove 203a opened on the cover plate 202, a transmission plate 203b is fixedly provided at the output end of the second motor 206, a connecting rod 203c is fixedly provided on the transmission plate 203b, a limiting block 203d is fixedly provided at the upper end of the connecting rod 203c, an auxiliary rod 203e is fixedly provided at the lower end of the connecting rod 203c, and a connecting column 203f is fixedly provided at the lower end of the transmission plate 203b, and the emulsification shearing effect can be accelerated by the auxiliary rod 203e.

[0034] Furthermore, the adjusting component 205 includes a third motor 205a fixedly connected to the upper end of the second support rod 103, a threaded rod 205c is fixedly provided at the output end of the third motor 205a, a lifting groove 205b is opened on the second support rod 103, a lifting block 205d is slidingly provided on the lifting groove 205b, a receiving plate 205e is fixedly provided on one side of the lifting block 205d, and the receiving plate 205e is fixedly connected to the cover plate 202.

[0035] Furthermore, a threaded groove is provided on the lifting block 205d, and the threaded rod 205c is threadedly connected to the lifting block 205d.

[0036] During use, the third motor 205a is turned on, and the output end of the third motor 205a drives the threaded rod 205c to rotate, and then drives the receiving plate 205e to move up and down through the lifting block 205d, and then drives the emulsifying knife group 204 to be adjusted to a suitable position through the processing component 203 under the action of the cover plate 202, and then the second motor 206 can be turned on to perform emulsification shearing; after the shearing is completed, the third motor 205a is turned on to make the emulsifying knife group 204 rise out of the working cylinder 104, and then the first motor 201a can be turned on, and the output end of the first motor 201a drives the transmission gear 201c to rotate through the starting gear 201b, and then the working cylinder 104 can be driven to rotate to a suitable angle through the connecting frame 201d, and then the material can be discharged, making it more convenient to discharge the material.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A suspoemulsion emulsification shearing mechanism, characterized in that: include: The main unit (100) comprises a fixed plate (101), a first support column (102) being fixedly provided on one side of the fixed plate (101), a second support column (103) being fixedly provided on the other side of the fixed plate (101), and a working cylinder (104) being rotatably provided on the second support column (103); The working unit (200) includes a discharging component (201) arranged on the first supporting column (102), a cover plate (202) is clamped on the working cylinder (104), a second motor (206) is fixedly provided on the upper end of the cover plate (202), a processing component (203) is provided on the cover plate (202), an emulsifying knife group (204) is provided on the processing component (203), and an adjusting component (205) is provided on the second supporting column (103).

2. The suspoemulsion emulsifying and shearing mechanism according to claim 1, characterized in that: The discharging component (201) comprises a first motor (201a) fixedly connected to the first supporting column (102); a starting gear (201b) is fixedly provided at the output end of the first motor (201a); a transmission gear (201c) is rotatably provided on the first supporting column (102); and a connecting frame (201d) is fixedly provided on the transmission gear (201c).

3. The suspoemulsion emulsifying and shearing mechanism according to claim 2, characterized in that: The output end of the first motor (201a) passes through the first support column (102) and is fixedly connected to an end of the starting gear (201b) away from the working cylinder (104), and the starting gear (201b) is meshed with the transmission gear (201c).

4. The suspoemulsion emulsifying and shearing mechanism according to claim 3, characterized in that: The processing component (203) comprises a limiting groove (203a) provided on the cover plate (202); a transmission plate (203b) is fixedly provided on the output end of the second motor (206); a connecting rod (203c) is fixedly provided on the transmission plate (203b); a limiting block (203d) is fixedly provided on the upper end of the connecting rod (203c); an auxiliary rod (203e) is fixedly provided on the lower end of the connecting rod (203c); and a connecting column (203f) is fixedly provided on the lower end of the transmission plate (203b).

5. The suspoemulsion emulsifying and shearing mechanism according to claim 4, characterized in that: The regulating member (205) comprises a third motor (205a) fixedly connected to the upper end of the second supporting column (103); a threaded rod (205c) is fixedly provided at the output end of the third motor (205a); a lifting groove (205b) is provided on the second supporting column (103); a lifting block (205d) is slidably provided on the lifting groove (205b); and a receiving plate (205e) is fixedly provided on one side of the lifting block (205d).

6. The suspoemulsion emulsifying and shearing mechanism according to claim 5, characterized in that: A threaded groove is provided on the lifting block (205d), and the threaded rod (205c) is threadedly connected to the lifting block (205d).