Atomizing and spraying steel wire coil material equipment

Abstract

The utility model discloses an atomizing and spraying steel wire coil stock device which comprises a supporting assembly, a spraying assembly and an atomizing assembly, the supporting assembly comprises a supporting table and a mounting plate, and the supporting assembly is provided with the spraying assembly through an adjusting assembly; the adjusting assembly comprises an adjusting seat and an adjusting rod, and the spraying assembly comprises a clamping seat, an atomizer and an electronic driver. According to the spraying device, the spraying assemblies are symmetrically installed on the supporting assembly through the adjusting assembly, the atomizer is moved through the adjusting assembly to be aligned with the central to-be-machined material, the spraying speed is adjusted through the electronic driver, the sprayed material enters the follow-up drying and sintering process through the leading-out hole in the bottom, and the whole spraying process does not need a mold; only one spraying process needs to be completed, the machining time is effectively shortened, the machining cost and the maintenance cost are reduced, and the spraying thickness precision is high.

Description

Technical Field

[0001] The utility model relates to the technical field of spraying processing equipment, in particular to an atomizing spraying steel wire coiling equipment. Background Art

[0002] Since steel wire is prone to rust when exposed to air and moisture, it is necessary to cover its surface with a protective coating to prevent oxidation reactions and thus extend the service life of the steel wire.

[0003] The current coating method for coiled steel wire is dip coating, where the coating is continuously dripped onto the wire through a dripping tube. The wire then passes through a die and enters an oven for drying and sintering. This entire process requires repeated cycles. Because it is difficult to ensure that the wire passes through the center of the die hole, the coating thickness of the finished product is inconsistent, and even the bottom of the product may be exposed. Furthermore, the die wears quickly, the die replacement cycle is short, the production cost is high, and the entire production cycle is long. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems and provide an atomizing spraying steel wire coiling device.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions, including:

[0006] A support assembly, on which a spray assembly is mounted via an adjustment assembly;

[0007] The support assembly includes a support platform and a mounting plate, and the support assembly is used to install the adjustment assembly;

[0008] The adjustment assembly includes an adjustment seat and an adjustment rod, and the adjustment assembly is used to install the spray assembly;

[0009] The spraying assembly comprises a clamping seat, an atomizer and an electronic driver. The spraying assembly is arranged in a ring above the supporting assembly and is used for spraying paint.

[0010] As a further description of the above technical solution, the mounting plate is fixed inside the support platform, and mounting ears are provided around the outer edge of the support platform.

[0011] As a further description of the above technical solution, a lead-out hole is provided in the middle of the mounting plate, and the lead-out hole is used to lead out materials.

[0012] As a further description of the above technical solution, a support groove is provided around the outlet hole, and an adjustment component is installed in the support groove.

[0013] As a further description of the above technical solution, the adjustment seat is installed on the support plate through a support groove, and an adjustment rod is installed on the adjustment seat.

[0014] As a further description of the above technical solution, the adjustment rod includes a vertical rod and a horizontal rod, and the vertical rod and the horizontal rod are connected by an adjustment member.

[0015] As a further description of the above technical solution, an adjustment groove is provided in the middle of the cross bar, and a spray assembly is installed in the adjustment groove.

[0016] As a further description of the above technical solution, the spraying assemblies are arranged in a ring in 4-8 groups, and the spraying axes of the spraying assemblies are aligned with the material to be processed.

[0017] As a further description of the above technical solution, one end of the electronic driver is connected to the card seat, and the other end of the electronic driver is connected to the atomizer.

[0018] As a further description of the above technical solution, the snap-fit ​​seat is installed in the adjustment slot, and the atomizer and the electronic driver are installed between the cross bars through the snap-fit ​​seat.

[0019] The beneficial effects of the utility model are as follows:

[0020] The utility model installs the spraying assembly symmetrically on the supporting assembly through the adjustment assembly, moves the atomizer to align with the central material to be processed through the adjustment assembly, and adjusts the spraying rate through the electronic driver. After spraying, the material enters the subsequent drying and sintering process through the outlet hole at the bottom. The entire spraying process does not require a mold and only needs to complete one spraying process, which effectively shortens the processing time, reduces the processing cost and maintenance cost, and has high spraying thickness accuracy.

[0021] In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is the front view of the utility model atomizing spraying wire coil equipment;

[0023] Figure 2 This is a top view of the utility model atomizing spraying wire coil equipment;

[0024] Figure 3 yes Figure 1 Main view of the middle adjustment component;

[0025] Figure 4 yes Figure 1 A top view of the middle support assembly;

[0026] Figure 5 yes Figure 1 Schematic diagram of the layout of the spray assembly;

[0027] Figure 6 yes Figure 1 Top view of the spray assembly.

[0028] Reference numerals:

[0029] 1. Support assembly; 11. Support platform; 111. Mounting ear; 12. Mounting plate; 121. Lead-out hole; 122. Support slot; 2. Adjustment assembly; 21. Adjustment seat; 22. Adjustment rod; 221. Vertical rod; 222. Horizontal rod; 2221. Adjustment slot; 223. Adjustment piece; 3. Spray assembly; 31. Adapter; 32. Atomizer; 33. Electronic driver; 4. Material. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0031] like Figures 1-6 As shown, in one embodiment, an atomizing spraying wire coil device includes: a support assembly 1, an adjustment assembly 2, and a spray assembly 3. The support assembly 1 is used to mount the adjustment assembly 2, and the adjustment assembly 2 is used to mount the spray assembly 3. The spray assembly 3 is arranged above the support assembly 1 and is used to spray paint.

[0032] like Figures 1-6 As shown, in this embodiment, the support assembly 1 consists of a support platform 11 and a mounting plate 12, wherein the mounting plate 12 is fixed inside the support platform 11 to ensure stability and supporting capacity; the outer edge of the support platform 11 is also provided with a plurality of mounting ears 111 for fixing the support platform 11 on the workbench.

[0033] Furthermore, an outlet hole 121 is provided in the middle of the mounting plate 12, which is specifically used to lead out the steel wire material 4 after spraying is completed; at the same time, the outlet hole 121 is surrounded by multiple groups of support grooves 122 for installing the adjustment component 2 and moving the position of the adjustment component 2 according to the spraying requirements, thereby adjusting the thickness of the coating.

[0034] like Figures 1-6 As shown, in this embodiment, the adjustment assembly 2 consists of an adjustment seat 21 and an adjustment rod 22. The adjustment seat 21 is installed on the support plate through a support groove 122, so that the adjustment seat 21 can be flexibly installed or removed according to needs, which is convenient for maintenance and adjustment.

[0035] Furthermore, an adjustment rod 22 is mounted on the adjustment base 21. The adjustment rod 22 consists of a vertical rod 221 and a horizontal rod 222. The vertical rod 221 serves as the primary support structure, while the horizontal rod 222 acts as a lateral connection. The vertical rod 221 and the horizontal rod 222 are connected by an adjustment member 223, ensuring the stability and flexibility of the adjustment rod 22, allowing the spray assembly to easily adjust its height and spray angle as needed.

[0036] like Figures 1-6 As shown, in this embodiment, the spray assembly 3 consists of three parts: a clamping seat 31, an atomizer 32, and an electronic driver 33. One end of the electronic driver 33 is connected to the clamping seat 31, and the other end is connected to the atomizer 32. The clamping seat 31 is installed between the adjustment slots 2221 of the symmetrically arranged crossbar 222, so that the atomizer 32 and the electronic driver 33 are installed through the clamping seat 31, ensuring that the entire spray assembly 3 can be flexibly adjusted in position and angle to adapt to different spraying parameters.

[0037] Specifically, the spraying components 3 are arranged in 4-8 groups in a ring to form an efficient spraying array, and the spraying axis of the spraying components 3 is aligned with the material to be processed 4, thereby ensuring the uniformity and accuracy of the spraying effect.

[0038] Working principle: The adjustment seat 21 is installed through the support groove 122 on the mounting plate 12, and then the electronic driver 33 and the atomizer 32 are installed in the adjustment groove 2221 of the cross bar 222 through the clamping seat. The height of the atomizer 32 and the distance from the lead-out hole 121 are adjusted through the adjusting member 223, and then the atomizer 32 is started. The steel wire material 4 to be processed is transported downward from the top and then enters the subsequent drying and sintering process through the lead-out hole 121.

[0039] Through the above technical solution, the spraying equipment of this application can be flexibly configured according to actual conditions to adapt to different spraying requirements. The entire spraying process does not require a mold and only requires one spraying process, which effectively shortens the processing time, reduces processing costs and maintenance costs, and has higher coating uniformity and thickness accuracy.

[0040] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A steel wire coil atomizing spraying device, characterized in that: include: A support assembly (1), wherein a spray assembly (3) is mounted on the support assembly (1) via an adjustment assembly (2); The support assembly (1) comprises a support platform (11) and a mounting plate (12), and the support assembly (1) is used to mount the adjustment assembly (2); The adjustment assembly (2) comprises an adjustment seat (21) and an adjustment rod (22), and the adjustment assembly (2) is used to install the spray assembly (3); The spray assembly (3) comprises a clamping seat (31), an atomizer (32) and an electronic driver (33); the spray assembly (3) is arranged above the support assembly (1); and the spray assembly (3) is used for spraying paint.

2. The atomizing spraying wire coiling equipment according to claim 1, characterized in that: The mounting plate (12) is fixed inside the support platform (11), and the outer edge of the support platform (11) is provided with mounting ears (111).

3. The atomizing spraying wire coiling equipment according to claim 2, characterized in that: A lead-out hole (121) is provided in the middle of the mounting plate (12), and the lead-out hole (121) is used for leading out the material (4).

4. The atomizing spraying wire coiling equipment according to claim 3, characterized in that: A supporting groove (122) is provided around the outlet hole (121), and an adjusting component (2) is installed in the supporting groove (122).

5. The atomizing spraying wire coiling equipment according to claim 1, characterized in that: The adjustment seat (21) is mounted on the support plate via a support groove (122), and an adjustment rod (22) is mounted on the adjustment seat (21).

6. The atomizing spraying wire coiling equipment according to claim 5, characterized in that: The adjusting rod (22) comprises a vertical rod (221) and a horizontal rod (222), and the vertical rod (221) and the horizontal rod (222) are connected via an adjusting member (223).

7. The atomizing spraying wire coiling equipment according to claim 6, characterized in that: An adjustment slot (2221) is provided in the middle of the crossbar (222), and a spray assembly (3) is installed in the adjustment slot (2221).

8. The atomizing spraying wire coiling equipment according to claim 1, characterized in that: The spraying components (3) are arranged in a ring in 4 to 8 groups, and the spraying axes of the spraying components (3) are aligned with the material (4) to be processed.

9. The atomizing spraying wire coiling equipment according to claim 1, characterized in that: One end of the electronic driver (33) is connected to the card seat (31), and the other end of the electronic driver (33) is connected to the atomizer (32).

10. The atomizing spraying wire coiling equipment according to claim 1, characterized in that: The clamping seat (31) is installed in the adjustment groove (2221), and the atomizer (32) and the electronic driver (33) are installed between the cross bars (222) through the clamping seat (31).

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