Automatic conveying dust removal equipment
Through the automatic conveying of the roller brush, blowing and suction components of the dust removal equipment, combined with the flow block and flow baffle design, the problem of dust re-adsorption is solved, and a more efficient dust removal effect is achieved.
Patent Information
- Application Number
- CN202422417787.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-08
AI Technical Summary
When existing dust removal equipment removes the blister disk, the dust can easily float in the air and absorb it again to the surface of the blister disk, affecting the dust removal effect.
It adopts automatic transportation dust removal equipment, including roller brush assembly, blowing assembly and suction assembly. The roller brush assembly is used to roll dust, the blowing assembly is used to blow dust, and the suction assembly is used to pump dust, and the suction assembly is used to pump dust, combining the flow block and the flow-shaping plate design to enhance the dust suction effect.
It effectively prevents dust from adsorbing to the surface of the blister disk again, improving the dust removal effect of the dust removal equipment.
Smart Images
Figure CN223249971U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of dust removal equipment, and in particular to an automatic conveying dust removal equipment. Background Art
[0002] Blister trays are made by forming a hard plastic sheet into a plastic container with specific grooves. These trays are used to store and protect products. In the new energy vehicle industry, blister trays are often used to store and protect the power batteries of new energy vehicles.
[0003] During the production process of existing blister trays, dust will remain on the finished blister trays, and dust removal equipment is needed to remove the dust. When removing dust from the blister trays, an existing dust removal equipment usually uses a brush to sweep the surface of the blister tray to remove the dust on the surface of the blister tray.
[0004] However, when the above-mentioned dust removal method is used to remove dust from the blister tray, the dust separated from the surface of the blister tray will float in the air, which may easily cause part of the dust floating in the air to be adsorbed onto the surface of the blister tray again, affecting the dust removal effect of the blister tray. Utility Model Content
[0005] In order to prevent the removed dust from being adsorbed onto the surface of the blister tray again, thereby improving the dust removal effect of the dust removal equipment, the present application provides an automatic conveying dust removal equipment.
[0006] This application provides an automatic conveying dust removal device, which adopts the following technical solutions:
[0007] An automatic conveying and dust removal device includes a working platform, a conveyor belt and a cover shell are provided on the working platform, the cover shell is arranged on the conveyor belt, a dust removal mechanism for dusting blister trays is arranged inside the cover shell, the dust removal mechanism includes a dust removal box body arranged on the working platform, the dust removal box body is arranged on the conveyor belt and is located inside the cover shell, a roller brush assembly, a blowing assembly and a suction assembly are arranged in the dust removal box body, the roller brush assembly is used for rolling brushing the surface dust of the blister tray, the blowing assembly is used for blowing the surface dust of the blister tray, and the suction assembly is used for sucking dust falling from the surface of the blister tray.
[0008] By adopting the above technical solution, the conveyor belt is used to help drive the blister plate to move in the dust removal box, the roller brush assembly is used to help sweep the dust on the surface of the blister plate when the blister plate moves, the blowing assembly is used to help blow away the fallen dust while sweeping the dust on the surface of the blister plate, thereby helping to improve the dust removal effect on the surface of the blister plate, and the suction assembly is used to help suck the fallen dust, thereby helping to prevent the removed dust from being adsorbed onto the surface of the blister plate again, thereby helping to improve the dust removal effect of the dust removal equipment on the blister plate.
[0009] In a specific possible implementation scheme, the suction assembly includes an exhaust fan, a suction pipe and a suction hood, the exhaust fan is arranged on the dust removal box, the suction hood is arranged in the dust removal box and the opening is arranged toward the conveyor belt, one end of the suction pipe is fixedly connected to the exhaust fan, and the other end is fixedly connected to the suction hood.
[0010] By adopting the above technical solution, when removing dust from the surface of the blister tray, the exhaust fan is used to help suck the dust falling from the surface of the blister tray through the suction pipe and the suction hood, thereby helping to prevent the fallen dust from being adsorbed onto the surface of the blister tray again, and further helping to improve the dust removal effect of the dust removal equipment on the blister tray.
[0011] In a specific possible implementation manner, a flow blocking block is provided in the suction hood, a suction channel is formed between the flow blocking block and the inner wall of the suction hood, and the suction channel is communicated with the suction pipe.
[0012] By adopting the above technical solution, the setting of the baffle block helps to increase the suction force in the suction channel, thereby helping to improve the suction effect of dust falling from the surface of the blister plate, and then helps to prevent the fallen dust from being adsorbed onto the surface of the blister plate again, further improving the dust removal effect of the dust removal equipment on the blister plate.
[0013] In a specific possible implementation scheme, a flow equalizing box body is provided in the suction hood, the flow equalizing box body is located on the flow baffle block and is provided with a connecting hole connected to the suction pipe, the flow equalizing box body is provided with multiple groups of suction holes connected to the suction channel, and a plurality of flow equalizing plates are provided in the flow equalizing box body, and the plurality of flow equalizing plates divide the interior of the flow equalizing box body into a plurality of flow equalizing channels, one end of the flow equalizing channel is connected to the connecting hole, and the other end is connected to a group of suction holes.
[0014] By adopting the above technical solution, the use of a flow equalizing plate helps to improve the uniformity of the suction generated by each suction hole, thereby helping to improve the uniformity of the suction at different positions of the suction channel, and further helping to further improve the suction effect of dust falling from the surface of the blister tray, further preventing the fallen dust from being adsorbed onto the surface of the blister tray again, and further improving the dust removal effect of the dust removal equipment on the blister tray.
[0015] In a specific possible implementation scheme, the roller brush assembly includes a drive motor, a roller and a brush. The drive motor is arranged on the dust removal box, the roller is rotatably arranged in the dust removal box, and one end of the roller is fixedly connected to the output end of the drive motor, and the brush is arranged on the circumferential side wall of the roller.
[0016] By adopting the above technical solution, the driving motor is used to help drive the roller and the brush to rotate synchronously, thereby facilitating the roller brushing and sweeping of dust on the surface of the blister tray.
[0017] In a specific feasible implementation scheme, the blowing assembly includes a hair dryer, an air supply duct and a blowing duct, the interior of the drum is hollow, and a plurality of groups of blowing holes are provided on the circumferential outer wall of the drum, and each group of blowing holes is arranged in a row along the axial direction of the drum. The hair dryer is provided on the dust removal box, one end of the air supply duct is fixedly connected to the hair dryer, and the end of the air supply duct away from the hair dryer is inserted into the interior of the drum, the blowing duct is fixedly connected to the air supply duct, and the side of the blowing duct away from the air supply duct slides in contact with the inner wall of the drum, and the blowing duct is connected to a group of blowing holes.
[0018] By adopting the above technical solution, a hair dryer is used to blow air through the air supply duct and the blowing duct, thereby helping the blown air to be blown to the surface of the blow molding plate through the blowing hole, and then helping to blow away the dust that falls on the surface of the blister plate, further improving the dust removal effect of the dust removal equipment on the surface of the blister plate.
[0019] In a specific embodiment, the hair dryer is an ion blower.
[0020] By adopting the above technical solution, the ion fan is used to blow out ion wind, which helps to use the ion wind to remove static electricity on the surface of the blister tray, thereby helping to reduce the adsorption effect of the blister tray on dust, and further improving the dust removal effect of the blister tray.
[0021] In a specific feasible implementation scheme, both side walls of the dust removal box along the conveying direction of the conveyor belt are provided with material passage openings for the passage of blister plates, a motor is provided on the side wall of the dust removal box, a sensor is provided on the conveyor belt, the sensor and the motor are electrically connected, the output end of the motor passes through the side wall of the dust removal box, a blocking door panel is provided on the output end of the motor, the blocking door panel is movably in contact with the inner wall of the dust removal box, and the blocking door panel is used to block the material passage opening.
[0022] By adopting the above technical solution, the motor and the blocking door panel help to block the feed opening, thereby helping to prevent dust falling from the blister tray from drifting outside the dust removal box, thereby helping to improve the suction effect of the fallen dust. The sensor helps to sense the delivery position of the blister tray. When the blister tray is delivered to the set position, the sensor transmits a signal to the motor, which helps to drive the blocking door panel to rotate, so that the blocking door panel no longer blocks the feed opening, making it easier for the blister tray to enter and exit the dust removal box.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. The present application arranges a roller brush assembly, a blowing assembly and a suction assembly. The roller brush assembly helps to roll and brush the dust on the surface of the blister tray, thereby causing the dust on the surface of the blister tray to fall off; the blowing assembly helps to blow the surface of the blister tray at the same time, thereby helping to further blow off the dust on the surface of the blister tray, and at the same time helps to prevent the fallen dust from being adsorbed onto the surface of the blister tray again; the suction assembly helps to suck the dust that falls from the surface of the blister tray, thereby helping to prevent the fallen dust from being adsorbed onto the surface of the blister tray again, thereby helping to improve the dust removal effect of the dust removal equipment on the blister tray.
[0025] 2. The present application uses the setting of the baffle block to increase the suction force in the suction channel, thereby helping to improve the suction effect of the dust falling from the surface of the blister plate, and then helping to prevent the fallen dust from being adsorbed onto the surface of the blister plate again, further improving the dust removal effect of the dust removal equipment on the blister plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0027] Figure 2 It is a cross-sectional view showing the specific structure inside the housing.
[0028] Figure 3 It is a cross-sectional view showing the specific structure of the roller brush assembly.
[0029] Figure 4It is a cross-sectional view showing the specific internal structure of the drum.
[0030] Figure 5 It is a cross-sectional view showing the specific structure of the suction component.
[0031] Figure 6 It is a cross-sectional view showing the specific internal structure of the current balancing box.
[0032] Explanation of the accompanying symbols: 1. Working platform; 2. Conveyor belt; 3. Cover; 4. Dust removal box; 5. Roller brush assembly; 51. Driving motor; 52. Roller; 53. Brush; 6. Blowing assembly; 61. Blower; 62. Air supply duct; 63. Blowing duct; 7. Suction assembly; 71. Exhaust fan; 72. Suction duct; 73. Suction hood; 8. Flow block; 9. Suction channel; 10. Flow equalizing box; 11. Connecting hole; 12. Suction hole; 13. Flow equalizing plate; 14. Flow equalizing channel; 15. Blowing hole; 16. Feed opening; 17. Motor; 18. Sensor; 19. Blocking door panel. DETAILED DESCRIPTION
[0033] The present application is further described in detail below with reference to the accompanying drawings.
[0034] The present application discloses an automatic dust removal device. Figure 1 and Figure 2 , including a working platform 1, a conveyor belt 2 and a cover shell 3 are fixedly installed on the top surface of the working platform 1, and the cover shell 3 is fixedly covered on a section of the conveyor belt 2.
[0035] Reference Figure 1 and Figure 2 A dust removal mechanism is provided inside the housing 3. The dust removal mechanism includes a dust removal box 4, which is fixedly mounted on the top surface of the work platform 1. The dust removal box 4 is located inside the housing 3 and covers the conveyor belt 2. A material feeding opening 16 is provided on both side walls of the dust removal box 4 along the conveying direction of the conveyor belt 2. A sensor 18 is fixedly mounted on the conveyor belt 2. A motor 17 is fixedly mounted on the outer wall of the dust removal box. The output end of the motor 17 is inserted into the interior of the dust removal box 4, and a blocking door panel 19 is fixedly connected to the output end of the motor 17. The blocking door panel 19 is movably fitted to the inner wall of the dust removal box 4.
[0036] Reference Figure 1 and Figure 2 When dusting the blister tray, the operator places the blister tray on the conveyor belt 2, and the blister tray moves to the inside of the cover 3 under the conveyor belt 2. When the sensor 18 detects the blister tray, the sensor 18 sends a signal to the motor 17, causing the motor 17 to operate, thereby driving the blocking door panel 19 to rotate, so that the feed opening 16 gradually becomes open, making it convenient for the blister tray to pass through the feed opening 16 and enter the dust removal box 4.
[0037] Reference Figure 2 and Figure 3 A roller brush assembly 5 is provided in the dust removal box 4, and the roller brush assembly 5 includes a drive motor 51, a roller 52 and a brush 53. The drive motor 51 is fixedly mounted on the dust removal box 4, and the output end of the drive motor 51 is inserted into the dust removal box 4. One end of the roller 52 is fixedly connected to the output end of the drive motor 51, and the other end of the roller 52 is rotatably connected to the inner wall of the dust removal box 4. The brush 53 is fixedly mounted on the circumferential side wall of the roller 52.
[0038] Reference Figure 2 and Figure 3 When the blister tray enters the dust removal box 4, the drive motor 51 starts to operate, driving the roller 52 and the brush 53 to rotate synchronously, so that the brush 53 can sweep the dust on the surface of the blister tray while rotating. At the same time, the motor 17 rotates in the reverse direction, driving the blocking door 19 to rotate and reset, thereby blocking the feed opening 16 and preventing dust from falling from the blister tray from drifting outside the dust removal box 4.
[0039] Reference Figure 3 and Figure 4 The dust removal box 4 is also provided with a blowing assembly 6, which includes a blower 61, an air supply duct 62, and a blowing duct 63. In this embodiment, the blower 61 is an ion blower. The interior of the drum 52 is hollow. The circumferential outer wall of the drum 52 is provided with multiple groups of blowing holes 15. Each group of blowing holes 15 is arranged in a row along the axial direction of the drum 52. The multiple groups of blowing holes 15 are arranged in a circular array on the circumferential outer wall of the drum 52. The ion blower is fixedly mounted on the dust removal box 4. One end of the air supply duct 62 is fixedly connected to the blower 61, and the other end of the air supply duct 62 is inserted into the drum 52. One side of the blowing duct 63 is fixedly connected to a section of the air supply duct 62 inserted into the drum 52. The side of the blowing duct 63 away from the air supply duct 62 is slidably fitted with the inner wall of the drum 52, and the blowing duct 63 is always connected to a group of blowing holes 15.
[0040] Reference Figure 3 and Figure 4 When the brush 53 is rolling and sweeping the dust on the surface of the blister tray, the ion blower is running, and the ion wind blown by the ion blower is blown into the air supply duct 62 and the blowing duct 63, and then blown to the surface of the blister tray through a set of blowing holes 15, which helps to sweep the dust on the surface of the blister tray, further improving the dust removal effect of the dust removal equipment on the surface of the blister tray; at the same time, it helps to prevent the fallen dust from being adsorbed to the surface of the blister tray again, thereby improving the dust removal effect of the dust removal equipment on the blister tray. The setting of the ion blower helps to use the ion wind to remove static electricity on the surface of the blister tray, thereby helping to reduce the adsorption effect of the blister tray on dust, further improving the dust removal effect of the blister tray.
[0041] Reference Figure 5 A suction assembly 7 is also provided in the dust removal box 4. The suction assembly 7 includes an exhaust fan 71, a suction pipe 72 and a suction hood 73. The exhaust fan 71 is fixedly mounted on the dust removal box 4. The suction hood 73 is fixedly mounted on the inner wall of the dust removal box 4 and the opening is set downward. One end of the suction pipe 72 is fixedly connected to the exhaust fan 71, and the other end is fixedly connected to the suction hood 73.
[0042] Reference Figure 5 and Figure 6 A baffle block 8 is fixedly mounted on the inner wall of the suction hood 73, and a suction channel 9 is formed between the circumferential side wall of the baffle block 8 and the inner wall of the suction hood 73, and the suction channel 9 is connected to the suction pipe 72. A flow equalizing box body 10 is fixedly mounted on the top surface of the baffle block 8, and the circumferential side wall of the flow equalizing box body 10 is tightly fitted with the inner wall of the suction hood 73. A connecting hole 11 is provided on the top surface of the flow equalizing box body 10, and the connecting hole 11 is connected to the suction pipe 72; a plurality of groups of suction holes 12 are provided on the bottom surface of the flow equalizing box body 10, and the suction holes 12 are connected to the suction channel 9; a plurality of flow equalizing plates 13 are fixedly mounted inside the flow equalizing box body 10, and the interior of the flow equalizing box body 10 is divided into a plurality of flow equalizing channels 14 by the plurality of flow equalizing plates 13, and the top end of each flow equalizing channel 14 is connected to the connecting hole 11, and the bottom end is connected to a group of suction holes 12.
[0043] Reference Figure 5 and Figure 6 When dust falls from the blister tray, the exhaust fan 71 starts to operate and sucks the dust that falls from the surface of the blister tray through the suction pipe 72 and the suction hood 73, thereby helping to prevent the fallen dust from being adsorbed to the surface of the blister tray again, and further helping to improve the dust removal effect of the dust removal equipment on the blister tray. The setting of the baffle block 8 helps to increase the suction force in the suction channel 9, thereby helping to improve the suction effect of the dust that falls from the surface of the blister tray, and further helps to prevent the fallen dust from being adsorbed to the surface of the blister tray again, further improving the dust removal effect of the dust removal equipment on the blister tray. The flow equalizing plate 13 helps to improve the uniformity of the suction force generated by each suction hole 12, thereby helping to improve the uniformity of the suction force at different positions of the suction channel 9, and further helping to further improve the suction effect of the dust that falls from the surface of the blister tray, further preventing the fallen dust from being adsorbed to the surface of the blister tray again, and further improving the dust removal effect of the dust removal equipment on the blister tray.
[0044] The implementation principle of the embodiment of the present application is: when removing dust from the blister tray, the operator places the blister tray on the conveyor belt 2, and the blister tray moves to the inside of the cover 3 under the conveyor belt 2. When the sensor 18 detects the blister tray, the sensor 18 will send a signal to the motor 17 to make the motor 17 run, thereby driving the blocking door panel 19 to rotate, so that the feed opening 16 gradually becomes open, making it convenient for the blister tray to pass through the feed opening 16 into the dust removal box 4.
[0045] When the blister tray enters the dust removal box 4, the drive motor 51 starts to operate, driving the roller 52 and the brush 53 to rotate synchronously, so that the brush 53 can sweep the dust on the surface of the blister tray while rotating. At the same time, the motor 17 rotates in the reverse direction, driving the blocking door 19 to rotate and reset, thereby blocking the feed opening 16, which helps to prevent the dust falling from the blister tray from drifting outside the dust removal box 4.
[0046] When the brush 53 is rolling and sweeping the dust on the surface of the blister tray, the ion blower is running, and the ion wind blown by the ion blower is blown into the air supply duct 62 and the blowing duct 63, and then blown to the surface of the blister tray through a group of blowing holes 15, which helps to sweep the dust on the surface of the blister tray, further improving the dust removal effect of the dust removal equipment on the surface of the blister tray; at the same time, it helps to prevent the fallen dust from being adsorbed onto the surface of the blister tray again, thereby improving the dust removal effect of the dust removal equipment on the blister tray. The setting of the ion blower helps to use the ion wind to remove static electricity on the surface of the blister tray, thereby helping to reduce the adsorption effect of the blister tray on dust, further improving the dust removal effect of the blister tray.
[0047] When dust falls from the blister tray, the exhaust fan 71 operates to suck the dust that has fallen from the surface of the blister tray through the suction pipe 72 and the suction hood 73, thereby helping to prevent the fallen dust from being re-adsorbed onto the surface of the blister tray, thereby helping to improve the dust removal effect of the dust removal device on the blister tray. The provision of the baffle block 8 helps to increase the suction force within the suction channel 9, thereby helping to improve the suction effect on the dust that has fallen from the surface of the blister tray, thereby helping to prevent the fallen dust from being re-adsorbed onto the surface of the blister tray, further improving the dust removal effect of the dust removal device on the blister tray.
[0048] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. An automatic conveying dust removal device, characterized in that: The invention comprises a working platform (1), wherein a conveyor belt (2) and a cover shell (3) are provided on the working platform (1), wherein the cover shell (3) is provided on the conveyor belt (2), wherein a dust removal mechanism for removing dust from a blister disk is provided in the cover shell (3), wherein the dust removal mechanism comprises a dust removal box (4) provided on the working platform (1), wherein the dust removal box (4) is provided on the conveyor belt (2) and is located inside the cover shell (3), wherein a rolling brush assembly (5), a blowing assembly (6) and a suction assembly (7) are provided in the dust removal box (4), wherein the rolling brush assembly (5) is used for rolling brushing the dust on the surface of the blister disk, wherein the blowing assembly (6) is used for blowing away the dust on the surface of the blister disk, and wherein the suction assembly (7) is used for sucking dust dropped from the surface of the blister disk.
2. The automatic conveying dust removal equipment according to claim 1, characterized in that: The suction assembly (7) comprises an exhaust fan (71), a suction pipe (72) and a suction hood (73); the exhaust fan (71) is arranged on the dust removal box (4); the suction hood (73) is arranged in the dust removal box (4) and has an opening facing the conveyor belt (2); one end of the suction pipe (72) is fixedly connected to the exhaust fan (71), and the other end is fixedly connected to the suction hood (73).
3. The automatic conveying dust removal equipment according to claim 2, characterized in that: A flow blocking block (8) is provided in the suction hood (73), a suction channel (9) is formed between the flow blocking block (8) and the inner wall of the suction hood (73), and the suction channel (9) is communicated with the suction pipe (72).
4. The automatic conveying dust removal equipment according to claim 3, characterized in that: A flow equalizing box body (10) is provided in the suction hood (73), the flow equalizing box body (10) is located on the flow blocking block (8) and is provided with a connecting hole (11) connected to the suction pipe (72), the flow equalizing box body (10) is provided with multiple groups of suction holes (12) connected to the suction channel (9), and multiple flow equalizing plates (13) are provided in the flow equalizing box body (10), and the multiple flow equalizing plates (13) divide the interior of the flow equalizing box body (10) into multiple flow equalizing channels (14), one end of the flow equalizing channel (14) is connected to the connecting hole (11), and the other end is connected to a group of suction holes (12).
5. The automatic conveying and dust removal equipment according to claim 2, characterized in that: The roller brush assembly (5) comprises a driving motor (51), a roller (52) and a brush (53); the driving motor (51) is arranged on the dust removal box (4); the roller (52) is rotatably arranged in the dust removal box (4); one end of the roller (52) is fixedly connected to the output end of the driving motor (51); and the brush (53) is arranged on the circumferential side wall of the roller (52).
6. The automatic conveying and dust removal equipment according to claim 5, characterized in that: The blowing assembly (6) includes a hair dryer (61), an air supply duct (62) and a blowing duct (63). The interior of the drum (52) is hollow. A plurality of groups of blowing holes (15) are provided on the circumferential outer wall of the drum (52). Each group of blowing holes (15) is arranged in a row along the axial direction of the drum (52). The hair dryer (61) is provided on the dust removal box (4). One end of the air supply duct (62) is fixedly connected to the hair dryer (61). The end of the air supply duct (62) away from the hair dryer (61) is inserted into the interior of the drum (52). The blowing duct (63) is fixedly connected to the air supply duct (62). The side of the blowing duct (63) away from the air supply duct (62) is slidably fitted with the inner wall of the drum (52), and the blowing duct (63) is connected to a group of the blowing holes (15).
7. The automatic conveying and dust removal equipment according to claim 6, characterized in that: The hair dryer (61) is an ion blower.
8. The automatic conveying and dust removal equipment according to claim 1, characterized in that: The dust removal box (4) is provided with a feeding opening (16) for the passage of the blister plate on both side walls along the conveying direction of the conveyor belt (2), a motor (17) is provided on the side wall of the dust removal box (4), a sensor (18) is provided on the conveyor belt (2), the sensor (18) and the motor (17) are electrically connected, the output end of the motor (17) passes through the side wall of the dust removal box (4), a blocking door plate (19) is provided on the output end of the motor (17), the blocking door plate (19) is in movably contact with the inner wall of the dust removal box (4), and the blocking door plate (19) is used to block the feeding opening (16).