High-pressure cleaning equipment

Abstract

The utility model provides high-pressure cleaning equipment, and relates to the technical field of part cleaning, the high-pressure cleaning equipment is provided with a preparation area and a working area which are connected through a sliding rail, the sliding rail is provided with a sliding plate, a clamping platform rotates around the vertical direction relative to the sliding plate through a rotating shaft, and a cleaning assembly is supplied with water through a high-pressure pump set. The high-pressure pump set and the rotating shaft are respectively connected with a numerical control system, the numerical control system is arranged outside the operation bin, and the water outlet pressure of the cleaning assembly is adjusted through the numerical control system, or the rotating shaft is controlled to rotate, high-pressure water of the high-pressure cleaning equipment is provided by the specific high-pressure pump set, and the water pressure can be adjusted according to actual conditions. After the equipment is used, the workpiece is cleaned by selecting a proper cleaning mode and water pressure, the effect is remarkable, convenience is brought to users, and the working efficiency is also improved.

Description

Technical Field

[0001] The utility model relates to the technical field of parts cleaning, in particular to a high-pressure cleaning device. Background Art

[0002] As a crucial component of numerous mechanical devices and electronic products, the processing and cleaning technologies for housing parts have a crucial impact on product quality, performance, and service life. However, there is a significant gap between domestic and international housing processing and cleaning technologies. Many traditional methods are inefficient and incomplete, easily causing surface damage and environmental pollution. Ultrasonic and other cleaning equipment cannot completely remove surface residues and impurities remaining in deep holes, especially in deep holes and slender cavities in machined parts. Utility Model Content

[0003] The purpose of the present invention is to provide a high-pressure cleaning device to solve the problem of cleaning surface residues and residual impurities in deep holes of machined parts in response to the above-mentioned problems in the prior art.

[0004] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:

[0005] The utility model provides a high-pressure cleaning device, comprising a workbench, wherein a preparation area and a working area are provided on the workbench, the working area is arranged in an operating chamber, the preparation area and the working area are connected by a slide rail, and a sliding plate is provided on the slide rail, so that the sliding plate can be moved from the preparation area into the working area through the slide rail; the sliding plate is connected to a clamping platform through a rotating shaft, the clamping platform is used for clamping a workpiece, and the rotating shaft is arranged along the vertical direction so that the clamping platform can rotate around the vertical direction relative to the sliding plate; a cleaning component is provided in the working area for cleaning the workpiece, and the cleaning component is supplied with water through a high-pressure pump group; the drivers of the high-pressure pump group and the rotating shaft are respectively connected to a numerical control system, and the numerical control system is arranged outside the operating chamber, so that the water pressure of the cleaning component can be adjusted through the numerical control system, or the driver can be controlled to drive the rotating shaft to rotate.

[0006] Optionally, the cleaning component includes an automatic cleaning device, which is fixed in the operating chamber. The automatic cleaning device has multiple first nozzles and multiple second nozzles. The water outlet of the first nozzle is horizontally facing the clamping platform, and the water outlet of the second nozzle is inclined toward the clamping platform.

[0007] Optionally, the cleaning assembly includes a handheld high-pressure gun, and at least one operating port is provided on one side of the operating chamber for operating the handheld high-pressure gun to change the angle of the third nozzle of the handheld high-pressure gun.

[0008] Optionally, a water recovery tank is also included. The water recovery tank is arranged under the slide rail. The water recovery tank connects the working area and the high-pressure pump group to collect water after cleaning the workpiece and is used to supply water to the high-pressure pump group.

[0009] Optionally, the high-pressure pump group is connected to a water supply valve assembly for supplying water to the high-pressure pump group; a filtering system is provided between the high-pressure pump group and the water recovery tank to filter the water entering the water recovery tank of the high-pressure pump group.

[0010] Optionally, a lighting lamp is provided in the operation chamber, and the lighting lamp is connected to the CNC system setting.

[0011] Optionally, an observation window is provided on the operation chamber, and an air jet assembly is provided on the inner side of the observation window, and the air jet assembly is used to blow away the water mist near the observation window.

[0012] Optionally, the CNC system has manual mode and automatic mode.

[0013] The beneficial effects of the present invention include: the present invention provides a high-pressure cleaning device, which is provided with a preparation area and a working area connected by a slide rail, a sliding plate is provided on the slide rail, and the clamping platform rotates around the vertical direction relative to the sliding plate through a rotating shaft. The cleaning component is supplied with water by a high-pressure pump group, and the high-pressure pump group and the rotating shaft are respectively connected to a numerical control system. The numerical control system is arranged outside the operating compartment to adjust the water pressure of the cleaning component through the numerical control system, or to control the rotation of the rotating shaft. The high-pressure water of the high-pressure cleaning device provided by the present invention is provided by a specific high-pressure pump group, and the water pressure can be adjusted according to actual conditions. After using the equipment, the appropriate cleaning method and water pressure are selected to clean the workpiece, which has a significant effect, is convenient for personnel to use, and also improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 This is one of the structural schematic diagrams of a high-pressure cleaning device provided in an embodiment of the present application;

[0016] Figure 2 This is a second structural diagram of a high-pressure cleaning device provided in an embodiment of the present application;

[0017] Figure 3 Schematic diagram of the control circuit of the high-pressure pump group provided in an embodiment of the present application.

[0018] Icons: 10-operation compartment; 11-operation port; 12-observation window; 13-automatic cleaning device; 20-slide rail; 21-slide plate; 22-clamping platform; 30-workpiece; 40-water recovery tank; 41-filtration system; 50-support foot; 51-pulley; 60-high-pressure pump unit; 70-CNC system. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. It should be noted that, in the absence of conflict, the various features in the embodiments of the present application can be combined with each other, and the combined embodiments are still within the scope of protection of the present application.

[0020] As an essential component of numerous mechanical devices and electronic products, the processing and cleaning technologies for housing parts have a crucial impact on product quality, performance, and service life. There is a significant gap between domestic and international housing processing and cleaning technologies. Many traditional methods are inefficient and incomplete, easily causing damage to the housing surface and environmental pollution. The high-pressure cleaning equipment provided in the embodiments of this application is designed to address the problem of cleaning surface residues and residual impurities in deep holes of machined parts.

[0021] like Figure 1 As shown, an embodiment of the present application provides a high-pressure cleaning device, including a workbench, on which a preparation area and a working area are provided, the working area is arranged in an operating chamber 10, and the preparation area and the working area are connected by a slide rail 20, and a sliding plate 21 is provided on the slide rail 20 to move the sliding plate 21 from the preparation area to the working area through the slide rail 20; the sliding plate 21 is connected to a clamping platform 22 through a rotating shaft, and the clamping platform 22 is used to clamp a workpiece 30, and the rotating shaft is arranged in a vertical direction so that the clamping platform 22 rotates around the vertical direction relative to the sliding plate 21; a cleaning component is provided in the working area for cleaning the workpiece 30, and the cleaning component is supplied with water through a high-pressure pump group 60; the drivers of the high-pressure pump group 60 and the rotating shaft are respectively connected to a CNC system 70, and the CNC system 70 is arranged outside the operating chamber 10 to adjust the water outlet pressure of the cleaning component through the CNC system 70, or control the driver to drive the rotating shaft to rotate.

[0022] In an embodiment of the present application, an operation compartment 10 is provided outside the working area, which separates the preparation area and the working area, and is provided with a revolving door, which can be closed after the workpiece 30 is placed in the working area; the workbench is supported on the ground by supporting legs 50.

[0023] Specifically, the cleaning component includes an automatic cleaning device 13, which is fixed in the operating chamber 10. The automatic cleaning device 13 has multiple first nozzles and multiple second nozzles. The water outlet of the first nozzle is horizontally facing the clamping platform 22, and the water outlet of the second nozzle is inclined toward the clamping platform 22.

[0024] Specifically, the cleaning component includes a handheld high-pressure gun, and at least one operating port 11 is provided on one side of the operating compartment 10 for operating the handheld high-pressure gun to change the angle of the third nozzle of the handheld high-pressure gun.

[0025] Specifically, it also includes a water recovery tank 40, which is arranged under the slide rail 20. The water recovery tank 40 connects the working area and the high-pressure pump group 60 to collect water after cleaning the workpiece 30, and is used to supply water to the high-pressure pump group 60. A pulley 51 is installed under the water recovery tank 40, and can slide through the pulley 51.

[0026] Furthermore, the high-pressure pump group 60 is connected to a water supply valve assembly for supplying water to the high-pressure pump group 60; a filtering system 41 is provided between the high-pressure pump group 60 and the water recovery tank 40 to filter the water entering the water recovery tank 40 of the high-pressure pump group 60.

[0027] Furthermore, a lighting lamp is provided in the operating chamber 10 , and the lighting lamp is connected to the numerical control system 70 .

[0028] Furthermore, an observation window 12 is provided on the operation chamber 10 , and an air jet component is provided on the inner side of the observation window 12 , and the air jet component is used to blow away the water mist near the observation window.

[0029] Furthermore, the numerical control system 70 has a manual mode and an automatic mode.

[0030] The high-pressure cleaning equipment provided in the embodiment of the present application has external dimensions of: 1800 mm in length, 1000 mm in width, and 1600 mm in height; the maximum side length of the cleanable workpiece 30 is 650 mm.

[0031] like Figure 1 As shown, the high-pressure cleaning equipment includes: a high-pressure pump group 60, a water supply valve assembly, a filtering system 41, a numerical control system 70, a clamping platform 22, an automatic cleaning device 13, a handheld high-pressure gun, an air jet assembly, an operating chamber 10, and a water recovery tank 40.

[0032] 1) The high-pressure pump group 60 provides a water pressure that can be adjusted from 4 MPa to 20 MPa, and monitors the water pressure changes in real time through the display screen during the water supply to avoid scratches on the surface of the workpiece 30 due to water pressure changes during the cleaning process.

[0033] 2) The water supply valve assembly and the filter system 41 are used to filter the recycled water. The filter screen of the filter system 41 can filter impurities larger than 15 microns, thereby achieving water recycling and saving water resources. Clean tap water can also be used, and the two can be switched at will;

[0034] 3) The numerical control system 70 (which may be a PLC system) can switch the high-pressure cleaning equipment to automatic mode / manual mode, and control the direction, speed, waiting time, etc. of the rotating platform; it can also control the operation of the high-pressure pump group 60 and the lighting lamp;

[0035] 4) When the clamping platform 22 is in use, it can be manually moved to the preparation area via the sliding plate 21. The clamping platform 22 can rotate 360 ​​degrees relative to the sliding plate 21. The maximum load of the clamping platform 22 is 200 kg, and its rotation speed and direction can be set by the numerical control system 70.

[0036] 5) Automatic cleaning device 13 and handheld high-pressure gun; the embodiment of the present application sets two modes for cleaning the workpiece 30, and the nozzle can be easily replaced with a water column shape with a shooting angle of 0 to 45 degrees;

[0037] 6) The air jet assembly uses compressed air to continuously blow air to the observation window 12, effectively preventing water mist from appearing on the glass of the observation window 12, which would affect the operator's vision;

[0038] 7) The water recovery tank 40 can recycle water for reuse while ensuring that the workpiece 30 can be cleaned.

[0039] like Figure 3 It is the control circuit of the high-pressure pump group 60.

[0040] The method of using the high-pressure cleaning equipment provided in the embodiment of the present application is as follows: the operator fixes the workpiece 30 on the rotatable clamping platform 22 with a corresponding clamp, and then pushes the clamping platform 22 into the operating chamber 10, closes the chamber door, turns on the power of the equipment and powers on the high-pressure pump group 60. According to the actual situation of the workpiece 30, the operator selects to adjust to the corresponding water pressure and selects the equipment working mode: 1) Select the automatic cleaning mode to realize the automatic cleaning function; 2) Select the manual mode, use the foot switch installed on the equipment (which can control the rotation of the clamping platform 22), adjust the angle of the clamping platform 22 to a reasonable position for personnel operation, and finally perform the cleaning operation. During the cleaning operation, the lighting and jet components set in the operating chamber 10 automatically operate. The high-pressure cleaning equipment is installed with an electronic water pressure gauge to monitor the water pressure changes throughout the process, which can facilitate the operator to record cleaning data.

[0041] The high-pressure water of the high-pressure cleaning device of the present embodiment is provided by a specific high-pressure pump assembly 60, which can provide a water pressure of 4 MPa to 25 MPa. The water pressure can be adjusted according to actual conditions, and the water pressure is controllable throughout the cleaning process. The workpiece 30 to be cleaned is fixed on the clamping platform 22, and the device can be automatically cleaned 360 degrees. After using this high-pressure cleaning device, the workpiece 30 can be cleaned by selecting the appropriate cleaning method and water pressure, achieving significant results, convenient use, and improving work efficiency.

[0042] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A high-pressure cleaning device, characterized in that: The invention comprises a workbench, wherein a preparation area and a working area are provided on the workbench, wherein the working area is provided in an operation chamber (10), wherein the preparation area and the working area are connected via a slide rail (20), and a sliding plate (21) is provided on the slide rail (20) so as to move the sliding plate (21) from the preparation area into the working area via the slide rail (20); The sliding plate (21) is connected to a clamping platform (22) via a rotating shaft, and the clamping platform (22) is used to clamp a workpiece (30). The rotating shaft is arranged in a vertical direction so that the clamping platform (22) can rotate relative to the sliding plate (21) around the vertical direction. A cleaning component is provided in the working area for cleaning the workpiece (30), and the cleaning component is supplied with water via a high-pressure pump group (60); The high-pressure pump group (60) and the driver of the rotating shaft are respectively connected to a numerical control system (70), and the numerical control system (70) is arranged outside the operating chamber (10) to adjust the water pressure of the cleaning component through the numerical control system (70) or control the driver to drive the rotating shaft to rotate.

2. The high-pressure cleaning equipment according to claim 1, characterized in that The cleaning assembly comprises an automatic cleaning device (13), wherein the automatic cleaning device (13) is fixed in the operating chamber (10), and the automatic cleaning device (13) has a plurality of first nozzles and a plurality of second nozzles, wherein the water outlets of the first nozzles are horizontally directed toward the clamping platform (22), and the water outlets of the second nozzles are inclined toward the clamping platform (22).

3. The high-pressure cleaning equipment according to claim 1, characterized in that The cleaning assembly comprises a handheld high-pressure gun, and one side of the operating chamber (10) is provided with at least one operating port (11) for operating the handheld high-pressure gun to change the angle of the third nozzle of the handheld high-pressure gun.

4. The high-pressure cleaning equipment according to claim 1, characterized in that The invention also includes a water recovery tank (40), which is arranged under the slide rail (20). The water recovery tank (40) is connected to the working area and the high-pressure pump group (60) to collect water after cleaning the workpiece (30) and to supply water to the high-pressure pump group (60).

5. The high-pressure cleaning equipment according to claim 4, characterized in that The high-pressure pump group (60) is connected to a water supply valve assembly for supplying water to the high-pressure pump group (60); A filtering system (41) is provided between the high-pressure pump group (60) and the water recovery tank (40) to filter the water entering the water recovery tank (40) in the high-pressure pump group (60).

6. The high-pressure cleaning equipment according to claim 1, characterized in that A lighting lamp is also provided in the operating chamber (10), and the lighting lamp is connected to the numerical control system (70).

7. The high-pressure cleaning equipment according to claim 1, characterized in that An observation window (12) is provided on the operating chamber (10), and an air jet assembly is provided inside the observation window (12), and the air jet assembly is used to blow away water mist near the observation window.

8. The high-pressure cleaning equipment according to claim 1, characterized in that The numerical control system (70) has a manual mode and an automatic mode.

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