Automobile door panel powder spraying surface pre-cleaning device
By designing a pre-cleaning device for powder spraying on the automobile door panel, using high-pressure gas and guide components to remove debris, the problem of dust on the surface of the automobile door panel affects powder spraying is solved, the cleaning efficiency and powder spraying effect are improved, and the aesthetics are enhanced.
Patent Information
- Application Number
- CN202422253728.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the automatic dust spray line, dust and other debris attached to the surface of the car door panel affect the powder spraying effect, and there is a lack of effective pretreatment and cleaning.
A pre-cleaning device for dusting surface of automobile door panels is designed, including a track conveyor belt, cleaning bin, fan, nozzle and guide assembly, to remove debris through high-pressure gas, and to improve stability using support table and guide assembly.
It improves the cleaning efficiency and powder spraying effect of the surface of the car door panel, increases the adhesion between the powder spraying and the door panel, and improves the aesthetics of the finished product.
Smart Images

Figure CN223250094U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automobile door panel surface pre-cleaning devices, and in particular to an automobile door panel powder spraying surface pre-cleaning device. Background Art
[0002] Powder spraying refers to a coating process that uses corona discharge to make powder coating adhere to the workpiece. The fully automatic powder spraying line uses an assembly line mode to move the workpiece through the assembly line for powder spraying, and the automatic powder spraying equipment sprays the workpiece quickly and evenly.
[0003] Currently, when powder coating workpieces on automatic powder coating lines, automobile door panels are transported via track conveyor belts. During the transportation process, dust particles and other debris may adhere to the surface of the automobile door panels. Due to the lack of pre-treatment of the workpieces to clean the debris attached to the outer surface of the workpieces, the workpieces are easily affected by the debris attached to the outer surface during powder coating, which affects the powder coating effect. Therefore, those skilled in the art have provided a surface pre-cleaning device for automobile door panels to solve the problems raised in the above background technology. Utility Model Content
[0004] In order to solve the problems raised in the above background technology, the present application provides a device for pre-cleaning the powder-sprayed surface of automobile door panels.
[0005] The present application provides a device for pre-cleaning the surface of a car door panel powder spraying, which adopts the following technical solutions:
[0006] A device for pre-cleaning the powder-sprayed surface of an automobile door panel comprises a track conveyor belt, wherein a plurality of hooks are fixedly connected at equal intervals inside the track conveyor belt, and automobile door fixing plates are arranged below the plurality of hooks;
[0007] A cleaning chamber is provided on both sides of the plurality of fixing plates, a support platform is fixedly connected to the interior of the cleaning chamber, two support platforms are provided, and the two support platforms are located on both sides of the plurality of automobile door fixing plates, and a plurality of nozzles are fixedly plugged into the interior of the support platform, and the outlet ends of the plurality of nozzles all extend toward a side close to the automobile door fixing plate;
[0008] Two fans are provided, the two fans are respectively located on both sides of the cleaning chamber, the outlet ends of the two fans are fixedly connected to a plurality of air ducts, and one end of the plurality of air ducts is respectively connected to the plurality of nozzle inlet ends on the two support platforms;
[0009] There are two support frames, which are fixedly connected to the two support platforms respectively, and a guide component is provided on one side of the two support frames close to the support platform.
[0010] In some embodiments, one side of each of the two support frames is fixedly connected to a support plate, and the lower sides of the two support plates are fixedly connected to the outer walls of the two support platforms respectively.
[0011] In some embodiments, the hook is perpendicular to the bottom of the track conveyor belt, and one end of the hook passes through the automobile door fixing plate and extends upward.
[0012] In some embodiments, the two guide assemblies are located on both sides of the plurality of hooks, and the two guide assemblies each include a fixed column and a guide plate. Two fixed columns are provided, and one end of the two fixed columns is fixedly connected to the outer wall of one side of the support frame, and the other side of the two fixed columns is fixedly connected to a spring telescopic column, and one end of the two spring telescopic columns is rotatably connected to a hinge seat, and one side of the guide plate is fixedly connected to the two hinge seats, and the guide plate extends toward the side close to the hook.
[0013] In some embodiments, a tilting platform is fixedly connected to one side of the two guide plates, and an inner wall of the tilting platform is inclined and extends toward a side close to the entrance of the cleaning chamber.
[0014] In some embodiments, the surfaces of the two guide plates and the two tilting platforms are provided with balls, and the number of balls is multiple.
[0015] In summary, this application has the following beneficial technical effects:
[0016] (1) During the powder spraying process, the car door panel needs to remove the debris on the surface of the car door panel in order to increase the adhesion of the powder spraying to the car door panel and increase the aesthetics of the finished product after the car door panel is heated. The worker will first fix the car door panel on the car door fixing plate. The car door panel can be fixed on both sides of the car door fixing plate. The track conveyor belt will transport the car door fixing plate under the hook. The car door fixing plate will drive the car door panel through the cleaning chamber. When the car door fixing plate enters the cleaning chamber, the fan will start and spray high-pressure gas through the air duct and nozzle. The high-pressure gas will contact the passing car door fixing plate. When the high-pressure gas contacts the car door panel, it will blow off the debris on the surface of the car door panel. The support platform will support multiple nozzles. By increasing the number of nozzles, the contact area between the high-pressure gas and the car door panel is increased, thereby increasing the cleaning efficiency of the car door panel surface.
[0017] (2) Two guide assemblies will be located on both sides of the car door fixing plate to limit the hook. When the hook guide assembly is engaged, the hook will first contact the guide plate. The guide plate changes its extension position through the spring telescopic column supported by the rear, so that the two sides of the hook fit with the outer wall of the guide plate, which is used to reduce the swing amplitude of the guide assembly on both sides during the movement of the hook and increase the stability of the car door fixing plate below. By controlling the swing amplitude of the car door fixing plate, the risk of collision between the car door fixing plate and the support platform and the nozzle is reduced. The spring telescopic column changes the contact angle between the guide plate and the hook through the hinge seat, increases the fitting surface between the guide plate and the hook, and increases the stability of the hook. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of the overall structure in an embodiment of the present application;
[0019] Figure 2 This is a schematic structural diagram of a side cross-section of a cleaning bin in an embodiment of the present application;
[0020] Figure 3 In the embodiment of this application Figure 2 Schematic diagram of the structure at A in FIG;
[0021] Figure 4 It is a structural diagram of the guide component in an embodiment of the present application.
[0022] Explanation of the accompanying reference numerals: 1. Cleaning chamber; 11. Fan; 2. Support platform; 3. Support frame; 31. Support plate; 4. Nozzle; 41. Air duct; 5. Track conveyor belt; 6. Hook; 7. Car door fixing plate; 8. Guide assembly; 81. Fixed column; 82. Spring telescopic column; 83. Hinge seat; 84. Guide plate; 85. Tilting platform; 86. Ball bearing. DETAILED DESCRIPTION
[0023] The following is combined with Figure 1-4 This application is described in further detail.
[0024] The embodiment of the present application discloses a device for pre-cleaning the surface of a car door panel powder spraying. Figure 1-4, a pre-cleaning device for powdering the surface of an automobile door panel comprises a cleaning chamber 1, a fan 11, a support frame 3 and a track conveyor belt 5, the interior of the track conveyor belt 5 is fixedly connected with a plurality of hooks 6 at equal intervals, and a car door fixing plate 7 is provided under the plurality of hooks 6, the cleaning chamber 1 is arranged on both sides of the plurality of car door fixing plates 7, the interior of the cleaning chamber 1 is fixedly connected with a support platform 2, the support platform 2 is provided with two, the two support platforms 2 are located on both sides of the plurality of car door fixing plates 7, the interior of the support platform 2 is fixedly plugged with a plurality of nozzles 4, and the outlet ends of the plurality of nozzles 4 extend to one side close to the car door fixing plate 7, the fan 11 is provided with two, the two fans 11 are respectively located on both sides of the cleaning chamber 1, the outlet ends of the two fans 11 are fixedly connected with a plurality of air ducts 41, and one end of the plurality of air ducts 41 is respectively connected to the inlet ends of the plurality of nozzles 4 on the two support platforms 2, the support frame 3 is provided with two, the two support frames 3 are respectively fixedly connected to the two support platforms 2, and the two support frames 3 are provided with a guide assembly 8 on one side close to the support platform 2;
[0025] In this way, during the implementation process, the automobile door panel needs to remove debris on the surface of the automobile door panel during the powder spraying process, so as to increase the adhesion of the powder spraying to the automobile door panel and increase the aesthetics of the finished product after the automobile door panel is heated in the later stage. The worker will first fix the automobile door panel on the automobile door fixing plate 7. Both sides of the automobile door fixing plate 7 can fix the automobile door panel. The track conveyor belt 5 will transport the automobile door fixing plate 7 under the hook 6, and the automobile door fixing plate 7 will drive the automobile door panel to pass through the cleaning chamber 1;
[0026] When the automobile door fixing plate 7 enters the cleaning chamber 1, the fan 11 will start and spray high-pressure gas through the air duct 41 and the nozzle 4. The high-pressure gas will come into contact with the automobile door fixing plate 7 passing by. When the high-pressure gas comes into contact with the automobile door panel, the debris on the surface of the automobile door panel will be blown off. The support platform 2 will support the multiple nozzles 4. By increasing the number of nozzles 4, the contact area between the high-pressure gas and the automobile door panel is increased, thereby improving the cleaning efficiency of the automobile door panel surface.
[0027] When the hook 6 passes through the support platform 2, the guide assembly 8 will limit the hook 6, reduce the shaking of the hook 6, increase the stability of the car door fixing plate 7 under the hook 6 during movement, and make the car door panel on the surface of the car door fixing plate 7 more stably contact with the high-pressure gas, thereby improving the cleaning efficiency.
[0028] Among them, one side of the two support frames 3 is fixedly connected with a support plate 31, and the lower parts of the two support plates 31 are fixedly connected to the outer walls of the two support platforms 2 respectively. The support plates 31 are perpendicular to one side of the outer wall of the support plates 31. The support frame 3 increases the structural strength of the connection with the support platform 2 through the support plate 31, thereby increasing the stability of the support frame 3 in supporting the guide assembly 8.
[0029] Preferably, the hook 6 is perpendicular to the bottom of the track conveyor belt 5, and one end of the hook 6 extends upward after passing through the car door fixing plate 7. The contact position between the hook 6 and the car door fixing plate 7 is square, and the inner wall of the car door fixing plate 7 will fit with the outer wall of the hook 6, thereby increasing the stability of the contact between the hook 6 and the car door fixing plate 7. The upward extension of the hook 6 prevents the car door fixing plate 7 from falling off during the movement.
[0030] Specifically, the two guide assemblies 8 are located on both sides of the multiple hooks 6. The two guide assemblies 8 each include a fixed column 81 and a guide plate 84. Two fixed columns 81 are provided. One end of the two fixed columns 81 is fixedly connected to the outer wall of one side of the support frame 3. The other side of the two fixed columns 81 is fixedly connected to a spring telescopic column 82. One end of the two spring telescopic columns 82 is rotatably connected to a hinge seat 83. One side of the guide plate 84 is fixedly connected to the two hinge seats 83. The guide plate 84 extends toward the side close to the hook 6.
[0031] The two guide components 8 will be located on both sides of the car door fixing plate 7 to limit the hook 6. When the hook 6 guides the component 8, the hook 6 will first contact the guide plate 84. The guide plate 84 changes its extension position through the spring telescopic column 82 supported by the rear, so that the two sides of the hook 6 are in contact with the outer wall of the guide plate 84, which is used to reduce the swinging amplitude of the guide components 8 to both sides during the movement of the hook 6, increase the stability of the car door fixing plate 7 below, and reduce the risk of collision between the car door fixing plate 7 and the support platform 2 and the nozzle 4 by controlling the swing amplitude of the car door fixing plate 7. The spring telescopic column 82 changes the contact angle between the guide plate 84 and the hook 6 through the hinge seat 83, increases the contact surface between the guide plate 84 and the hook 6, and increases the stability of the hook 6.
[0032] More specifically, one side of the two guide plates 84 is fixedly connected to a tilting platform 85, and the inner wall of the tilting platform 85 extends obliquely toward the side close to the entrance of the cleaning bin 1. When the hook 6 passes through the guide plate 84, the tilting platform 85 will first contact the hook 6. Through the guidance of the tilting platform 85, the risk of collision between the hook 6 and the guide plate 84 is reduced, so that the guide plate 84 can slide smoothly to both sides of the hook 6.
[0033] Furthermore, during the implementation process, the surfaces of the two guide plates 84 and the two tilting platforms 85 are provided with ball bearings 86, and there are multiple ball bearings 86. When the hook 6 contacts the guide plates 84 and the tilting platforms 85, the ball bearings 86 will reduce the friction between the outer wall of the hook 6 and the guide plates 84 and the tilting platforms 85.
[0034] The implementation principle of the device for pre-cleaning the surface of a car door panel powder spraying according to the embodiment of the present application is as follows: during the powder spraying process, the car door panel needs to be cleaned of debris on the surface of the car door panel in order to increase the adhesion of the powder spraying to the car door panel and increase the aesthetics of the finished product after the car door panel is heated in the later stage. The worker will first fix the car door panel on the car door fixing plate 7. Both sides of the car door fixing plate 7 can fix the car door panel. The track conveyor belt 5 will transport the car door fixing plate 7 under the hook 6. The car door fixing plate 7 will drive the car door panel to pass through the cleaning chamber 1. When the car door fixing plate 7 enters the cleaning chamber 1, the fan 11 will start and pass through the air duct 41 and The nozzle 4 sprays high-pressure gas, and the high-pressure gas will come into contact with the passing car door fixing plate 7. When the high-pressure gas comes into contact with the car door panel, the debris on the surface of the car door panel will be blown off. The support platform 2 will support multiple nozzles 4. By increasing the number of nozzles 4, the contact area between the high-pressure gas and the car door panel is increased, and the cleaning efficiency of the car door panel surface is increased. When the hook 6 passes through the support platform 2, the guide component 8 will limit the hook 6, reduce the shaking of the hook 6, and increase the stability of the car door fixing plate 7 under the hook 6 during the movement, so that the car door panel on the surface of the car door fixing plate 7 is in more stable contact with the high-pressure gas, thereby improving the cleaning efficiency.
[0035] In the description of this application, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0036] It should be noted that, in this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.
[0037] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.
Claims
1. A surface pre-cleaning device for powder-spraying automobile door panels, characterized in that: include: A track conveyor belt (5), wherein a plurality of hooks (6) are fixedly connected at equal intervals inside the track conveyor belt (5), and a car door fixing plate (7) is provided below each of the plurality of hooks (6); A cleaning chamber (1) is provided on both sides of the plurality of fixing plates (7), a support platform (2) is fixedly connected to the interior of the cleaning chamber (1), two support platforms (2) are provided, and the two support platforms (2) are located on both sides of the plurality of automobile door fixing plates (7), a plurality of nozzles (4) are fixedly plugged into the interior of the support platform (2), and the outlet ends of the plurality of nozzles (4) all extend toward a side close to the automobile door fixing plate (7); Two fans (11) are provided, and the two fans (11) are respectively located on both sides of the cleaning chamber (1); the outlet ends of the two fans (11) are fixedly connected to a plurality of air ducts (41); one end of the plurality of air ducts (41) is respectively connected to the inlet ends of the plurality of nozzles (4) on the two support platforms (2); Two support frames (3) are provided, and the two support frames (3) are respectively fixedly connected to the two support platforms (2), and a guide assembly (8) is provided on one side of the two support frames (3) close to the support platform (2).
2. The device for pre-cleaning the surface of a car door panel after powder spraying according to claim 1, characterized in that: One side of each of the two support frames (3) is fixedly connected to a support plate (31), and the lower sides of the two support plates (31) are respectively fixedly connected to the outer walls of the two support platforms (2).
3. The automobile door panel powder spraying surface pre-cleaning device according to claim 1, characterized in that: The hook (6) is perpendicular to the bottom of the track conveyor belt (5), and one end of the hook (6) passes through the automobile door fixing plate (7) and then extends upward.
4. The device for pre-cleaning the surface of a car door panel after powder spraying according to claim 1, characterized in that: The two guide assemblies (8) are located on both sides of the plurality of hooks (6). The two guide assemblies (8) each include a fixed column (81) and a guide plate (84). Two fixed columns (81) are provided. One end of each of the two fixed columns (81) is fixedly connected to the outer wall of one side of the support frame (3). The other side of each of the two fixed columns (81) is fixedly connected to a spring telescopic column (82). One end of each of the two spring telescopic columns (82) is rotatably connected to a hinge seat (83). One side of the guide plate (84) is fixedly connected to the two hinge seats (83). The guide plate (84) extends toward a side close to the hook (6).
5. The automobile door panel powder spraying surface pre-cleaning device according to claim 4, characterized in that: One side of the two guide plates (84) is fixedly connected to an inclined platform (85), and the inner wall of the inclined platform (85) extends obliquely toward a side close to the entrance of the cleaning chamber (1).
6. The device for pre-cleaning the powder-sprayed surface of an automobile door panel according to claim 5, characterized in that: The surfaces of the two guide plates (84) and the two tilting platforms (85) are both provided with rolling balls (86), and a plurality of rolling balls (86) are provided.