Full-automatic frame junction box disassembling machine for solar photovoltaic panel

Abstract

The utility model discloses a full-automatic frame junction box disassembling machine for a solar photovoltaic panel, which comprises a support frame, an operation table fixedly connected to the upper surface of the support frame, uniformly distributed chutes arranged on the upper surface of the operation table, an adjustable cutting machine arranged on the upper surface of the operation table, and a clamping and positioning mechanism, the clamping and positioning mechanism comprises a rotating disc, transmission rods, sliding blocks, springs, clamping blocks, a worm and a worm wheel, the worm is rotationally connected to the bottom wall of the operation table through a supporting block, the worm wheel is rotationally connected to the bottom wall of the operation table through a rotating shaft, the rotating disc is fixedly connected to the upper end of the rotating shaft, and the transmission rods are rotationally connected to the four corners of the rotating disc; and the ends, away from the rotating disc, of the transmission rods are rotationally connected with sliding blocks, and during disassembling work, photovoltaic panels are fixed through the clamping and positioning mechanisms, so that the situation that the photovoltaic panels are damaged by a cutting machine due to movement of the photovoltaic panels is avoided, and the photovoltaic panels of different sizes can be fixed.

Description

Technical Field

[0001] The utility model relates to the technical field of disassembling a frame junction box of a solar photovoltaic panel, in particular to a fully automatic disassembling machine for a frame junction box of a solar photovoltaic panel. Background Art

[0002] Photovoltaic panels, also known as solar photovoltaic panels, are devices that convert solar energy into electrical energy. After a period of use, the frames and junction boxes of photovoltaic panels need to be disassembled for recycling or maintenance and upgrades. At this time, a frame and junction box disassembly machine is needed.

[0003] When the existing frame junction box disassembly machine is working, the worker usually places the photovoltaic panel on the operating table, presses the photovoltaic panel with a tool, and then uses a cutting machine to cut and disassemble the frame and junction box;

[0004] The existing frame junction box disassembly machine has the following problems: during the disassembly work, the photovoltaic panels pressed by the tools are not firmly fixed, which may cause the cutting machine to damage the photovoltaic panels. In addition, photovoltaic panels of different sizes need to be fixed with different tools, and the process is cumbersome. Therefore, we propose a fully automatic frame junction box disassembly machine for solar photovoltaic panels. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a fully automatic solar photovoltaic panel frame junction box disassembly machine. During the disassembly work, the photovoltaic panel is fixed by a clamping and positioning mechanism, which avoids the situation where the photovoltaic panel moves and the cutting machine damages the photovoltaic panel. It can also fix photovoltaic panels of different sizes, and the process is simple, which can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a fully automatic solar photovoltaic panel frame junction box disassembly machine, comprising a support frame, an operating table fixedly connected to the upper surface of the support frame, the upper surface of the operating table being provided with evenly distributed slide grooves, the upper surface of the operating table being provided with an adjustable cutting machine, and also comprising a clamping and positioning mechanism;

[0007] The worm gear is affixed to the bottom of the support frame, and the worm gear is affixed to the bottom of the support frame, and the worm gear is affixed to the bottom of the support frame. The worm gear is affixed to the bottom of the support frame, and the worm gear is affixed to the bottom of the support frame. The worm gear is affixed to the bottom of the support frame, and the worm gear is affixed to the top of the support frame. The worm gear is affixed to the bottom of the support frame, and the worm gear is affixed to the top of the support frame.

[0008] Furthermore, it also includes a single-chip microcomputer, which is fixedly connected to the front side of the operating table, and the input end of the single-chip microcomputer is electrically connected to an external power supply to facilitate the control of the normal operation of the disassembly machine.

[0009] Furthermore, the bottom wall of the operating table is fixedly connected to motor 1, the rear end of the output shaft of motor 1 is fixedly connected to the front end of the worm, and the input end of motor 1 is electrically connected to the output end of the single-chip microcomputer to provide driving force to clamp and fix the photovoltaic panel.

[0010] Furthermore, a linear motor is fixedly connected to the rear side of the upper surface of the operating table, a support column is fixedly connected to the upper surface of the mover seat of the linear motor, and the input end of the linear motor is electrically connected to the output end of the single-chip microcomputer, so as to facilitate left and right adjustment of the position of the cutting machine.

[0011] Furthermore, the front side of the support column is fixedly connected to a fixing frame, the internal rotation of the fixing frame is connected to a screw rod, the rear end of the screw rod is provided with a bevel gear 2, the internal rotation of the support column is connected to a rotating rod, the lower end of the rotating rod is provided with a bevel gear 1, the bevel gear 1 and the bevel gear 2 are meshed and connected, the left and right side walls of the fixing frame are provided with sliding protrusions, the middle part of the screw rod is threadedly connected to a sliding seat, the left and right sides of the sliding seat are slidably connected to the sliding protrusion on the same side, so as to facilitate the front and back adjustment of the position of the cutting machine.

[0012] Furthermore, the upper surface of the support column is fixedly connected to motor 2, the lower end of the output shaft of motor 2 is fixedly connected to the upper part of the rotating rod, and the input end of motor 2 is electrically connected to the output end of the single chip microcomputer to provide driving force.

[0013] Furthermore, the lower surface of the sliding seat is provided with an electric telescopic rod 2, the telescopic end of the electric telescopic rod 2 is fixedly connected to a cutting machine, the input end of the electric telescopic rod 2 is electrically connected to the output end of the single-chip microcomputer, and the input end of the cutting machine is electrically connected to the output end of the single-chip microcomputer, which facilitates the cutting machine to cut and disassemble the photovoltaic panels.

[0014] Compared with the prior art, the beneficial effects of the present invention are: the fully automatic solar photovoltaic panel frame junction box disassembly machine has the following advantages:

[0015] During the disassembly work, the rotation of the worm drives the worm wheel to rotate, causing the rotating disk to rotate. Due to the limiting effect of the slide groove on the slider, the rotating disk drives the slider to move toward each other through the transmission rod, clamping and fixing the photovoltaic panel, avoiding the situation where the cutting machine damages the photovoltaic panel due to the movement of the photovoltaic panel, and can fix photovoltaic panels of different sizes, and the process is simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-section structure of the utility model;

[0018] Figure 3 This is an enlarged structural diagram of point A of the present utility model;

[0019] Figure 4 It is a structural diagram of the clamping and positioning mechanism of the utility model.

[0020] In the figure: 1 support frame, 2 operating table, 3 clamping and positioning mechanism, 31 rotating disk, 32 transmission rod, 33 slider, 34 spring, 35 clamping block, 36 worm, 37 worm gear, 4 single-chip microcomputer, 5 motor 1, 6 linear motor, 7 support column, 8 motor 2, 9 rotating rod, 10 bevel gear 1, 11 bevel gear 2, 12 screw rod, 13 sliding seat, 14 electric telescopic rod 2, 15 cutting machine, 16 sliding protrusion, 17 slide groove, 18 fixed frame. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-4This embodiment provides a technical solution: a fully automatic frame junction box disassembly machine for solar photovoltaic panels, including a support frame 1, an operating table 2 is fixedly connected to the upper surface of the support frame 1, the upper surface of the operating table 2 is provided with evenly distributed slide grooves 17, the upper surface of the operating table 2 is provided with an adjustable cutting machine 15, a clamping and positioning mechanism 3, and a single-chip microcomputer 4. The single-chip microcomputer 4 is fixedly connected to the front side of the operating table 2, and the input end of the single-chip microcomputer 4 is electrically connected to an external power supply. A linear motor 6 is fixedly connected to the rear side of the upper surface of the operating table 2, and a support column 7 is fixedly connected to the upper surface of the mover seat of the linear motor 6. The input end of the linear motor 6 is electrically connected to the output end of the single-chip computer 4. The front side of the support column 7 is fixedly connected to a fixing frame 18. The internal rotation of the fixing frame 18 is connected to a screw rod 12. The rear end of the screw rod 12 is provided with a bevel gear 2 11. The internal rotation of the support column 7 is connected to a rotating rod 9. The lower end of the rotating rod 9 is provided with a bevel gear 10. The bevel gear 10 is meshed with the bevel gear 2 11. The left and right side walls of the fixing frame 18 are provided with sliding protrusions 16. The middle part of the screw rod 12 is threadedly connected to a sliding seat 13. The left and right sides of the sliding seat 13 are both slidably connected to the sliding protrusion 16 on the same side. The upper surface of the support column 7 The surface is fixedly connected with motor 2 8, the lower end of the output shaft of motor 2 8 is fixedly connected to the upper end of the rotating rod 9, the input end of motor 2 8 is electrically connected to the output end of the single-chip computer 4, the lower surface of the sliding seat 13 is provided with an electric telescopic rod 2 14, the telescopic end of the electric telescopic rod 2 14 is fixedly connected with a cutting machine 15, the input end of the electric telescopic rod 2 14 is electrically connected to the output end of the single-chip computer 4, and the input end of the cutting machine 15 is electrically connected to the output end of the single-chip computer 4. After the photovoltaic panel is positioned, the staff turns on the linear motor 6, and the movable seat of the linear motor 6 drives the support column 7 to move left and right to adjust the position of the cutting machine 15 left and right. At the same time, the staff turns on the motor 2 8, and the output shaft of the motor 2 8 drives the rotating rod 9 to rotate. The rotation of the rotating rod 9 drives the bevel gear 10 to rotate. The bevel gear 10 drives the screw rod 12 to rotate through the meshing bevel gear 2 11, causing the sliding seat 13 to move back and forth, and the position of the cutting machine 15 is adjusted back and forth. After adjusting to the appropriate position, the staff turns on the cutting machine 15. At the same time, the staff controls the electric telescopic rod 2 14. The telescopic end of the electric telescopic rod 2 14 drives the cutting machine 15 close to the photovoltaic panel to cut and disassemble the fully automatic frame junction box of the solar photovoltaic panel;

[0023] The clamping and positioning mechanism 3 includes a rotating disk 31, a transmission rod 32, a slider 33, a spring 34, a clamping block 35, a worm 36 and a worm gear 37. The bottom wall of the operating table 2 is rotatably connected to the worm 36 through the support block, and the bottom wall of the operating table 2 is rotatably connected to the worm gear 37 through the rotating shaft. The upper end of the rotating shaft is fixedly connected to the rotating disk 31. The four corners of the rotating disk 31 are rotatably connected to the transmission rod 32. The end of the transmission rod 32 away from the rotating disk 31 is rotatably connected to the slider 33. The sliders 33 are respectively slidably connected to the inside of the vertically adjacent slide grooves 17. The clamping blocks 35 are respectively slidably connected to the middle of the sliders 33 through the sliding columns. Two springs 34 are provided between the side of the slider 33 close to the center of the operating table 2 and the clamping block 35. The springs 34 are all movably sleeved. On the outside of the sliding column, the bottom wall of the operating table 2 is fixedly connected with a motor 5, and the rear end of the output shaft of the motor 5 is fixedly connected to the front end of the worm 36. The input end of the motor 5 is electrically connected to the output end of the single-chip computer 4. When the fully automatic frame junction box of the solar photovoltaic panel needs to be disassembled, the staff places the photovoltaic panel on the operating table 2, and then the staff operates the single-chip computer 4 to make the motor 5 work. The output shaft of the motor 5 drives the worm 36 to move, and the rotation of the worm 36 drives the meshing worm wheel 37 to rotate, causing the rotating disk 31 to rotate. Due to the limiting effect of the slide groove 17 on the slider 33, the rotating disk 31 drives the slider 33 to move toward each other through the transmission rod 32, clamping and fixing the photovoltaic panel. The presence of the spring 34 and the clamping block 35 plays a buffering role.

[0024] The working principle of the fully automatic frame junction box disassembly machine provided by the present invention is as follows: when it is necessary to disassemble the fully automatic frame junction box of the solar photovoltaic panel, the staff will place the photovoltaic panel on the operating table 2, and then the staff will operate the single-chip computer 4 to make the motor 1 5 work, and the output shaft of the motor 1 5 will drive the worm 36 to move, and the rotation of the worm 36 will drive the meshing worm gear 37 to rotate, causing the rotating disk 31 to rotate. Due to the limiting effect of the slide 33 by the slide groove 17, the rotating disk 31 drives the slide 33 to move toward each other through the transmission rod 32, clamping and fixing the photovoltaic panel. The presence of the spring 34 and the clamping block 35 plays a buffering role. After the photovoltaic panel is positioned, the staff will turn on the linear motor 6 The movable seat of the linear motor 6 drives the support column 7 to move left and right, and adjusts the position of the cutting machine 15 left and right. At the same time, the staff turns on the motor 2 8, and the output shaft of the motor 2 8 drives the rotating rod 9 to rotate. The rotation of the rotating rod 9 drives the bevel gear 10 to rotate. The bevel gear 10 drives the screw 12 to rotate through the meshing bevel gear 2 11, causing the sliding seat 13 to move back and forth, and adjust the position of the cutting machine 15 back and forth. After adjusting to the appropriate position, the staff turns on the cutting machine 15. At the same time, the staff controls the electric telescopic rod 2 14, and the telescopic end of the electric telescopic rod 2 14 drives the cutting machine 15 close to the photovoltaic panel to cut and disassemble the fully automatic frame junction box of the solar photovoltaic panel.

[0025] It is worth noting that the single chip microcomputer 4 disclosed in the above embodiment can be STM32F1, the linear motor 6 can be GLM-CP series linear motor, the motor 1 5 and the motor 2 8 can be HY90B5, and the cutting machine 15 can be RCQQJ. The single chip microcomputer 4 controls the motor 1 5, the linear motor 6, the motor 2 8, the electric telescopic rod 2 14 and the cutting machine 15 using methods commonly used in the prior art.

[0026] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fully automatic solar photovoltaic panel frame junction box disassembly machine, comprising a support frame (1), an operating table (2) fixedly connected to the upper surface of the support frame (1), the upper surface of the operating table (2) being provided with evenly distributed chutes (17), and an adjustable cutting machine (15) being provided on the upper surface of the operating table (2), characterized in that: It also includes a clamping and positioning mechanism (3); The clamping and positioning mechanism (3) comprises a rotating disk (31), a transmission rod (32), a slider (33), a spring (34), a clamping block (35), a worm (36) and a worm wheel (37). The bottom wall of the operating table (2) is rotatably connected to the worm (36) through the support block, and the bottom wall of the operating table (2) is rotatably connected to the worm wheel (37) through the rotating shaft. The upper end of the rotating shaft is fixedly connected to the rotating disk (31), and the four corners of the rotating disk (31) are rotatably connected to the transmission rods. The movable rod (32) and the transmission rod (32) are both rotatably connected to the slider (33) at one end away from the rotating disk (31). The sliders (33) are respectively slidably connected to the inside of the vertically adjacent slide grooves (17). The clamping blocks (35) are respectively slidably connected to the middle of the sliders (33) through the slide columns. Two springs (34) are respectively provided between the side of the slider (33) close to the center of the operating table (2) and the clamping block (35). The springs (34) are movably sleeved on the outside of the slide column.

2. The fully automatic solar photovoltaic panel frame junction box disassembly machine according to claim 1, characterized in that: It also includes a single chip microcomputer (4), which is fixedly connected to the front side of the operating table (2), and the input end of the single chip microcomputer (4) is electrically connected to an external power supply.

3. The fully automatic solar photovoltaic panel frame junction box disassembly machine according to claim 2, characterized in that: The bottom wall of the operating table (2) is fixedly connected to a motor 1 (5), the rear end of the output shaft of the motor 1 (5) is fixedly connected to the front end of the worm (36), and the input end of the motor 1 (5) is electrically connected to the output end of the single chip computer (4).

4. The fully automatic solar photovoltaic panel frame junction box disassembly machine according to claim 2, characterized in that: A linear motor (6) is fixedly connected to the rear side of the upper surface of the operating table (2), a support column (7) is fixedly connected to the upper surface of the mover seat of the linear motor (6), and an input end of the linear motor (6) is electrically connected to an output end of the single-chip computer (4).

5. The fully automatic solar photovoltaic panel frame junction box disassembly machine according to claim 4, characterized in that: The front side of the support column (7) is fixedly connected to a fixing frame (18), the interior of the fixing frame (18) is rotatably connected to a screw rod (12), the rear end of the screw rod (12) is provided with a second bevel gear (11), the interior of the support column (7) is rotatably connected to a rotating rod (9), the lower end of the rotating rod (9) is provided with a first bevel gear (10), the first bevel gear (10) and the second bevel gear (11) are meshedly connected, the left and right side walls of the fixing frame (18) are both provided with sliding protrusions (16), the middle part of the screw rod (12) is threadedly connected to a sliding seat (13), and the left and right sides of the sliding seat (13) are both slidably connected to the sliding protrusions (16) on the same side.

6. The fully automatic solar photovoltaic panel frame junction box disassembly machine according to claim 5, characterized in that: The upper surface of the support column (7) is fixedly connected to the second motor (8), the lower end of the output shaft of the second motor (8) is fixedly connected to the upper end of the rotating rod (9), and the input end of the second motor (8) is electrically connected to the output end of the single chip computer (4).

7. The fully automatic solar photovoltaic panel frame junction box disassembly machine according to claim 5, characterized in that: The lower surface of the sliding seat (13) is provided with an electric telescopic rod (14), the telescopic end of the electric telescopic rod (14) is fixedly connected to a cutting machine (15), the input end of the electric telescopic rod (14) is electrically connected to the output end of the single chip microcomputer (4), and the input end of the cutting machine (15) is electrically connected to the output end of the single chip microcomputer (4).

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