Lateral flow pouring furnace
By designing a side flow pouring furnace to pour in a vacuum state, and using an electric telescopic rod to control the plug rod, the slag inclusion and gas pollution problems during water pouring in the prior art are solved, and high-quality water pouring effect is achieved.
Patent Information
- Application Number
- CN202422550310.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-22
AI Technical Summary
When existing vacuum degassing furnaces are poured in non-vacuum state, slag inclusions are prone to enter the castings, resulting in a decrease in product quality, and the molten steel easily absorbs gas and moisture in the air, resulting in shrinkage holes and cracks.
A side flow casting furnace is designed, which uses a sealed structure to pour in a vacuum state. The plug rod is controlled to block or open the through holes through an electric telescopic rod to ensure that the steel is discharged from the bottom under vacuum conditions and avoid contact with air.
The casting is realized under vacuum, ensuring the pure quality of the molten steel, avoiding slag inclusions and gas pollution, and improving the yield and quality of the castings.
Smart Images
Figure CN223250549U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of casting furnaces, and in particular to a side-flow casting furnace. Background Art
[0002] When making parts, a casting furnace is often needed to cast molten steel.
[0003] At present, the pouring method of the vacuum degassing furnace is to pour into the furnace under non-vacuum state, and the pouring is done at the upper mouth of the furnace. Because the slag inclusions in the molten steel in the furnace are all on the surface of the molten steel, the slag inclusions can easily enter the casting during pouring, thereby reducing the quality of the product and generating a large amount of waste. When pouring under non-vacuum state, the molten steel comes into contact with the air and easily absorbs the gas and moisture in the air, making the molten steel easy to melt, thereby causing shrinkage holes and cracks in the casting. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a side-flow casting furnace, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a side flow casting furnace, comprising a bottom plate, a frame fixedly installed on the top of the bottom plate, two positioning bars symmetrically fixedly installed on the top of the frame, the inner walls of the two positioning bars are slidably connected with convex bars, and protective covers are fixedly installed on the top of the two convex bars, a furnace body is installed on the top of the bottom plate, the outer edge of the furnace body is fixedly connected with a fixed pipe, the outer bottom of the fixed pipe is fixedly connected to the casting port, a through hole is opened on the inner wall of the fixed pipe, a plug rod is inserted into the inner wall of the through hole, the outer side of the plug rod is fixedly connected to the output end of the electric telescopic rod, a heating element is fixedly installed on the inner wall of the furnace body, a base brick is fixedly installed on the inner bottom of the furnace body, and an induction coil is fixedly installed on the top of the base brick.
[0006] As a preferred embodiment, the inner walls of the two positioning strips are provided with a sliding groove adapted to the shape of the convex strip, the two convex strips are slidably connected to the inner walls of the sliding groove, and the bottoms of both sides of the protective cover away from the convex strips are in contact with the top of the frame.
[0007] By adopting the above technical solution, the protective cover can be easily installed at the top position of the frame, thereby forming a seal on the furnace body, ensuring that the furnace body can be in a vacuum state in the inner cavity of the frame and the protective cover.
[0008] As a preferred embodiment, the outer edge of the furnace body is fixedly connected to a side panel, the bottom of the side panel is fixedly connected to a fixing plate, and the bottom of the fixing plate is fixedly connected to the outer edge of the electric telescopic rod.
[0009] By adopting the above technical solution, the electric telescopic rod can be positioned to ensure the stability of the output shaft of the electric telescopic rod during the stretching movement, and to ensure that it will not shake or shift in position.
[0010] As a preferred embodiment, the outer edge of the induction coil is in contact with the inner wall of the heating element.
[0011] By adopting the above technical solution, the heating element can transfer heat to the molten steel, ensuring the uniformity of the molten steel when heated and ensuring that it will not dry out in the inner cavity of the induction coil.
[0012] As a preferred embodiment, a cover plate is threadedly connected to the outer edge of the furnace body, and a handle is fixedly installed on the top of the cover plate.
[0013] By adopting the above technical solution, the inner cavity of the induction coil can be sealed to ensure that foreign matter and impurities from the outside will not enter the inner cavity of the induction coil through the opening above the induction coil and come into contact with molten steel, thereby improving the sealing and protection effect.
[0014] As a preferred embodiment, a plurality of anti-slip protrusions are fixedly mounted on the outer edge of the handle.
[0015] By adopting the above technical solution, the gripping strength of the user's hand is increased when turning the handle, thereby improving the force point of the hand and improving the convenience of turning the handle to remove the cover.
[0016] As a preferred embodiment, the through hole is communicated with the inner wall of the pouring port, and the outer diameter of the plug rod is matched with the inner wall diameter of the through hole.
[0017] By adopting the above technical solution, the molten steel in the inner cavity of the induction coil can be discharged to the outside through the through hole and the pouring port for pouring operation. The molten steel is poured from the bottom, the quality of the molten steel is very pure, and it is poured under a vacuum state, the molten steel does not come into contact with the air, and the outer edge diameter of the plug rod is adapted to the inner wall diameter of the through hole, so that when the plug rod is inserted into the inner wall of the through hole, the inner wall of the through hole is sealed, ensuring that the molten steel will not be easily discharged to the inner wall of the pouring port when pouring is not required.
[0018] As a preferred embodiment, the outer edges of the frame and the protective cover are coated with a galvanized layer.
[0019] By adopting the above technical solution, the aesthetics and corrosion resistance of the outer edge of the frame and the protective cover can be improved, ensuring that they will not be easily corroded when placed in various temperature environments, thereby increasing their service life.
[0020] Beneficial effects of this application:
[0021] 1. This side-stream casting furnace uses a plug rod to block the through-hole of the heating element, and the plug rod is blocked or removed from the through-hole by an electric telescopic rod to realize the pouring of molten steel into the casting at the bottom. The entire mechanism is installed in a frame and a protective cover, so that pouring can be achieved in a vacuum state. The molten steel in the inner cavity of the induction coil can be discharged to the outside through the through-hole and the pouring port for pouring operations. The molten steel is poured from the bottom and the quality of the molten steel is very pure. It is poured in a vacuum state and the molten steel does not come into contact with the air. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0023] Figure 2 A schematic diagram of the local structure of this application;
[0024] Figure 3 This is a schematic diagram of the furnace structure of this application;
[0025] Figure 4 This is a cross-section diagram of the fixed pipe and a partially enlarged structural diagram of the present application;
[0026] Figure 5 This is a schematic diagram of the overall cross-sectional structure of this application.
[0027] Numbers in the figure: 1. Bottom plate; 2. Frame; 3. Positioning strip; 4. Raised strip; 5. Protective cover; 6. Furnace body; 7. Fixed pipe; 8. Pouring port; 9. Through hole; 10. Stopper rod; 11. Side plate; 12. Fixed plate; 13. Electric telescopic rod; 14. Heating element; 15. Base brick; 16. Induction coil; 17. Cover plate; 18. Handle. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0029] Reference Figure 1-5 A side stream casting furnace comprises a bottom plate 1, a frame 2 is fixedly installed on the top of the bottom plate 1, two positioning bars 3 are symmetrically fixedly installed on the top of the frame 2, the inner walls of the two positioning bars 3 are slidably connected with convex bars 4, and the tops of the two convex bars 4 are fixedly installed with protective covers 5, a furnace body 6 is installed on the top of the bottom plate 1, the outer edge of the furnace body 6 is fixedly connected with a fixed pipe 7, the outer bottom of the fixed pipe 7 is fixedly connected to the pouring port 8, a through hole 9 is opened on the inner wall of the fixed pipe 7, a plug rod 10 is inserted into the inner wall of the through hole 9, and the outer side of the plug rod 10 is fixedly connected to the output end of the electric telescopic rod 13, a heating element 14 is fixedly installed on the inner wall of the furnace body 6, a base brick 15 is fixedly installed on the inner bottom of the furnace body 6, and an induction coil 16 is fixedly installed on the top of the base brick 15.
[0030] See Figure 1 and Figure 2 The inner walls of the two positioning strips 3 are provided with sliding grooves that are adapted to the shape of the convex strips 4. The two convex strips 4 are slidably connected to the inner walls of the sliding grooves. The bottoms of the protective cover 5 on both sides away from the convex strips 4 are in contact with the top of the frame 2, so that the protective cover 5 can be easily installed to the top position of the frame 2, thereby forming a seal on the furnace body 6, ensuring that the furnace body 6 can be in a vacuum state in the inner cavity of the frame 2 and the protective cover 5.
[0031] See Figure 3 - Figure 5 The outer edge of the furnace body 6 is fixedly connected to the side plate 11, and the bottom of the side plate 11 is fixedly connected to the fixed plate 12. The bottom of the fixed plate 12 is fixedly connected to the outer edge of the electric telescopic rod 13, so that the electric telescopic rod 13 can be positioned to ensure the stability of the output shaft of the electric telescopic rod 13 during the stretching movement, and to ensure that it will not shake or deviate in position.
[0032] See Figure 5 The outer edge of the induction coil 16 fits with the inner wall of the heating element 14 so that the heating element 14 can transfer heat to the molten steel, ensuring the uniformity of the molten steel when heated and ensuring that it will not dry out in the inner cavity of the induction coil 16.
[0033] See Figure 2 and Figure 3 The outer edge of the furnace body 6 is threadedly connected to a cover plate 17, and a handle 18 is fixedly installed on the top of the cover plate 17, so that the inner cavity of the induction coil 16 can be sealed, ensuring that foreign matter and impurities from the outside will not enter the inner cavity of the induction coil 16 through the opening above the induction coil 16 and come into contact with the molten steel, thereby improving the sealing and protection effect.
[0034] See Figure 3 The outer edge of the handle 18 is fixed with several anti-slip protrusions, which increases the gripping strength of the user's hand when turning the handle 18, thereby increasing the force point of the hand and improving the convenience of turning the handle 18 to remove the cover 17.
[0035] See Figure 1 The through hole 9 is communicated with the inner wall of the pouring port 8, and the outer diameter of the plug rod 10 is adapted to the inner wall diameter of the through hole 9, so that the molten steel in the inner cavity of the induction coil 16 can be discharged to the outside through the through hole 9 and the pouring port 8 for pouring operation. The molten steel is poured from the bottom, the quality of the molten steel is very pure, and it is poured under a vacuum state. The molten steel does not contact the air, and the outer diameter of the plug rod 10 is adapted to the inner wall diameter of the through hole 9, so that when the plug rod 10 is inserted into the inner wall of the through hole 9, the inner wall of the through hole 9 is sealed to ensure that the molten steel will not be easily discharged to the inner wall of the pouring port 8 when pouring is not needed.
[0036] See Figure 1 The outer edges of the frame 2 and the protective cover 5 are coated with a galvanized layer, which can improve the aesthetics and corrosion resistance of the outer edges of the frame 2 and the protective cover 5, and ensure that they will not be easily corroded when placed in various temperature environments, thereby increasing their service life.
[0037] Working principle: When using this device, first take the protective cover 5 and slide the two ridges 4 at the bottom to the inner walls of the two slide grooves, and then stably install the protective cover 5 to the top of the frame 2, so as to form a seal with the furnace body 6, ensuring that the furnace body 6 can be in a vacuum state in the inner cavity of the frame 2 and the protective cover 5. Then, you can turn the handle 18 to tighten the cover 17 to the outer edge of the furnace body 6, and seal the inner cavity of the induction coil 16 to ensure that foreign matter and impurities from the outside will not enter the induction coil 16 through the opening above the induction coil 16. The cavity is in contact with the molten steel, which improves the sealing and protection effect. When pouring is required, the electric telescopic rod 13 can be driven first to drive the plug rod 10 to move away from the inner wall of the through hole 9, and then the molten steel in the inner cavity of the induction coil 16 can be discharged to the outside through the through hole 9 and the pouring port 8 for pouring. The molten steel is poured from the bottom, the quality of the molten steel is very pure, and it is poured under a vacuum state. The molten steel does not contact the air. After the pouring is completed, the electric telescopic rod 13 is driven again to drive the plug rod 10 to slide on the inner wall of the through hole 9, thereby blocking the inner wall of the through hole 9 to ensure that the molten steel cannot be discharged.
[0038] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "two ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0039] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0040] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are merely illustrative and are not intended to limit the scope of protection of the present invention. Those skilled in the art may make various modifications and variations to the present invention based on the spirit and principles of the present invention, and such modifications and variations are also within the scope of the present invention.
Claims
1. A side-flow casting furnace, comprising a bottom plate (1), characterized in that: A frame (2) is fixedly installed on the top of the base plate (1), and two positioning bars (3) are symmetrically fixedly installed on the top of the frame (2). The inner walls of the two positioning bars (3) are slidably connected to convex bars (4), and protective covers (5) are fixedly installed on the tops of the two convex bars (4). A furnace body (6) is installed on the top of the base plate (1), and the outer edge of the furnace body (6) is fixedly connected to a fixed pipe (7), and the outer bottom of the fixed pipe (7) is fixedly connected to a pouring port (8). A through hole (9) is opened on the inner wall of the fixed pipe (7), and a plug rod (10) is inserted into the inner wall of the through hole (9). The outer side of the plug rod (10) is fixedly connected to the output end of the electric telescopic rod (13). A heating element (14) is fixedly installed on the inner wall of the furnace body (6), and a base brick (15) is fixedly installed on the inner bottom of the furnace body (6). An induction coil (16) is fixedly installed on the top of the base brick (15).
2. A side-flow casting furnace according to claim 1, characterized in that: The inner walls of the two positioning strips (3) are provided with a sliding groove that matches the shape of the convex strip (4), and the two convex strips (4) are slidably connected to the inner walls of the sliding groove. The bottoms of the two sides of the protective cover (5) away from the convex strip (4) are both in contact with the top of the frame (2).
3. A side-flow casting furnace according to claim 1, characterized in that: The outer edge of the furnace body (6) is fixedly connected to a side plate (11), the bottom of the side plate (11) is fixedly connected to a fixing plate (12), and the bottom of the fixing plate (12) is fixedly connected to the outer edge of the electric telescopic rod (13).
4. A side-flow casting furnace according to claim 1, characterized in that: The outer edge of the induction coil (16) is in contact with the inner wall of the heating element (14).
5. A side-flow casting furnace according to claim 1, characterized in that: The outer edge of the furnace body (6) is threadedly connected to a cover plate (17), and a handle (18) is fixedly mounted on the top of the cover plate (17).
6. A side-flow casting furnace according to claim 5, characterized in that: A plurality of anti-slip protrusions are fixedly mounted on the outer edge of the handle (18).
7. The side-flow casting furnace according to claim 1, characterized in that: The through hole (9) is in communication with the inner wall of the pouring port (8), and the outer diameter of the plug rod (10) is adapted to the inner wall diameter of the through hole (9).
8. The side-flow casting furnace according to claim 1, characterized in that: The outer edges of the frame (2) and the protective cover (5) are both coated with a galvanized layer.