Gas cylinder scrapping treatment tool
By designing the gas cylinder scrap processing tooling, the automatic acceptance and transport of gas cylinders is realized. Combined with laser cutting, the safety hazards and low efficiency in the existing technology are solved, and the safety and efficiency of gas cylinder scrap processing are improved.
Patent Information
- Application Number
- CN202421710478.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the prior art, gas cylinder scrapping treatment has problems such as safety hazards, high labor intensity and low cutting efficiency, especially in manual transport and cutting of cutting machine.
A gas cylinder scrap processing tool is designed, including a receiving and transfer module and a scrap processing module. Through the mobile seat, a drop bearing seat, a rotating bearing seat and a rotating drive assembly, the automatic bearing and transport of the gas cylinder is realized, and the cutting process is carried out in combination with a laser cutter.
It improves the safety and efficiency of gas cylinder scrapping treatment, reduces manual contact, reduces mechanical injury risk, improves cutting efficiency and cutting effect, and reduces dust and noise pollution.
Smart Images

Figure CN223250796U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas cylinder processing, in particular to a tool for processing scrapped gas cylinders. Background Art
[0002] Automotive metal and composite hydrogen cylinders are primarily used to store high-pressure gas. Their linings offer excellent airtightness and high corrosion resistance, enabling them to withstand high pressures. The performance and quality of hydrogen cylinders not only impact the development of fuel cell vehicles but also directly affect their safety. To ensure the safety of fuel cell vehicles on the road, hydrogen cylinders exceeding their service life and with dents, scratches, or dents exceeding the specified regulations or standards will be scrapped.
[0003] The current existing technology generally uses flattening or cutting machines to scrap. Since flattening and scrapping can easily cause safety hazards, and the labor intensity is high and the operation is extremely dangerous, cutting machines are often used for cutting and scrapping. Specifically, the staff manually transfers the scrapped hydrogen cylinders to the scrapping processing module, and then starts the cutting machine to scrap and cut the scrapped hydrogen cylinders. However, this method of manually transferring hydrogen cylinders is relatively cumbersome, especially when unloading the scrapped hydrogen cylinders. The transfer is difficult and the transfer is labor-intensive. On the other hand, the cutting machine always cuts in from one side of the scrapped hydrogen cylinder. The distance required for the cutting machine to complete the cutting is long and the cutting efficiency is average. Utility Model Content
[0004] The utility model provides a gas cylinder scrapping processing tool to improve the processing efficiency of the scrapped gas cylinders.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a gas cylinder scrapping processing tool, including a scrapping processing module and a receiving and transferring module; the receiving and transferring module includes a moving seat and a falling receiving seat, a rotating receiving seat and a rotating drive assembly arranged on the moving seat, the top of the falling receiving seat has a receiving surface for receiving the falling scrapped gas cylinder, and the top of the rotating receiving seat has a receiving area for clamping the scrapped gas cylinder; the rotating drive assembly drives the rotating receiving seat to drive the scrapped gas cylinder in the receiving area to rotate; the relative position of the receiving surface and the receiving area in the height direction is adjustable, and the receiving and transferring module has a receiving state and a transferring state. When the receiving and transferring module is in the receiving state, the receiving surface is located above the receiving area, and when the receiving and transferring module is in the transfer state, the receiving surface is located below the receiving area.
[0006] Furthermore, the falling receiving seat includes a limit frame and a support frame, the receiving surface is formed on the top of the support frame, and the receiving and transferring module also includes a lifting drive assembly. The limit frame and the lifting drive assembly are both arranged on the mobile seat, and the support frame is arranged on the mobile seat through the lifting drive assembly; the support frame is arranged in the area surrounded by the limit frame and the outer periphery of the support frame is limitedly matched with the inner wall of the area surrounded by the limit frame, and the lifting drive assembly is arranged on the mobile seat and is driven by the support frame to drive the support frame to rise and fall relative to the limit frame.
[0007] Furthermore, the receiving and transferring module has a first direction and a second direction extending in the horizontal direction and perpendicular to each other. The support frame includes a bottom beam frame and multiple support beam groups. The multiple support beam groups are all arranged on the bottom beam frame and spaced sequentially along the first direction. Any support beam group includes multiple support beams spaced sequentially along the second direction. The top surfaces of the multiple support beams are coplanar and form a receiving surface. The lifting drive assembly is driven and connected to the bottom beam frame. The projection of the rotating receiving seat on the horizontal plane is located in the area surrounded by the projection of the falling receiving seat on the same horizontal plane. The multiple support beams are arranged to avoid the rotating receiving seat.
[0008] Furthermore, the support frame also includes a top beam frame arranged on the top of the multiple support beam groups, the projections of the multiple support beam groups on the horizontal plane are located in the area surrounded by the projections of the top beam frame on the horizontal plane, the top surface of the top beam frame is coplanar with the top surfaces of the multiple support beams and forms a receiving surface, and the projections of the rotating receiving seat on the horizontal plane and the projections of the multiple support beams on the same horizontal plane are both located in the area surrounded by the projections of the top beam frame on the same horizontal plane.
[0009] Furthermore, the movable seat includes a base and a plurality of first columns arranged along the circumference of the base on the upper edge of the base, the limiting frame includes a plurality of second columns, at least one second column is arranged on any first column, the inner wall of the area surrounded by the plurality of second columns in the horizontal direction is matched with the outer circumference of the support frame, a stop step is formed between the first column and the second column, and the support frame is matched with the stop step.
[0010] Furthermore, the receiving and transferring module has a first direction and a second direction extending horizontally and perpendicular to each other. The rotating receiving seat includes a support seat and two support rods extending along the first direction. The support seat is arranged on the movable seat. When the receiving and transferring module is in the transferring state, the top of the support seat is located above the receiving surface. The support rod is rotatably arranged on the top of the support seat. The axes of the two support rods are coplanar and spaced apart along the second direction. The area between the two support rods forms a receiving area.
[0011] Furthermore, the rotation drive assembly includes a drive motor and a transmission assembly. The drive motor is arranged on the movable seat, and the output shaft of the drive motor is driven and connected to the two support rods through two transmission assemblies respectively; the transmission assembly includes a transmission wheel and a transmission bar. The transmission wheel is fixedly sleeved on the end of the support rod and / or the outer periphery of the output shaft of the drive motor. The output shaft of the drive motor is driven and connected to the support rod through the transmission bar and the transmission wheel to drive the support rod to rotate.
[0012] Furthermore, there are two support seats, which are spaced apart along the first direction. A bearing seat is provided on the top of the support seat. The support rod includes a rod body and a plurality of rollers fixedly sleeved on the outer periphery of the rod body. The plurality of rollers are spaced apart along the length direction of the rod body. Either end of the rod body can be rotatably disposed in the bearing seat of the support seat on the corresponding side. The multiple rollers of the two support rods are used to support scrapped gas cylinders and form a receiving area.
[0013] Furthermore, the scrap processing module includes a cutting box and a laser cutter arranged in the cutting box to perform laser cutting on the scrapped gas cylinders on the receiving and transferring module at the scrap processing position; the cutting box includes a side door that can be opened and closed, and when the receiving and transferring module is in the cutting box, the side door is closed to seal the cavity of the cutting box.
[0014] Furthermore, the receiving and transferring module has a receiving position for receiving scrapped gas cylinders and a scrapping position located in the scrapping processing module. The gas cylinder scrapping processing tooling also includes a guide rail, which passes through at least the receiving position and the scrapping position of the receiving and transferring module. The movable seat is arranged on the guide rail and is movably arranged along the extension direction of the guide rail.
[0015] By applying the technical solution of the utility model, a tool for processing scrapped gas cylinders is provided, including a scrap processing module and a receiving and transferring module; the receiving and transferring module includes a moving seat and a falling receiving seat, a rotating receiving seat and a rotating drive assembly arranged on the moving seat, the top of the falling receiving seat has a receiving surface for receiving the fallen scrapped gas cylinders, and the top of the rotating receiving seat has a receiving area for clamping the scrapped gas cylinders; the rotating drive assembly drives the rotating receiving seat to drive the scrapped gas cylinders in the receiving area to rotate; the relative positions of the receiving surface and the receiving area in the height direction are adjustable, and the receiving and transferring module has a receiving state and a transferring state. When the receiving and transferring module is in the receiving state, the receiving surface is located above the receiving area, and when the receiving and transferring module is in the transfer state, the receiving surface is located below the receiving area.
[0016] With this solution, when scrapped gas cylinders need to be scrapped, the receiving and transferring module can first be moved to the unloading position of the scrapped gas cylinders and converted to a receiving state. The falling scrapped gas cylinders are first received by the receiving surface. After that, the receiving and transferring module is converted back to the transferring state. The receiving surface falls and the scrapped gas cylinders are received in the receiving area, completing the clamping and receiving of the scrapped gas cylinders. The receiving and transferring module is then moved to the scrap processing module, which performs scrap cutting on the scrapped gas cylinders in the receiving area at this position. During the cutting process, the rotary drive assembly drives the rotating receiving seat to rotate the scrapped gas cylinders in the receiving area. This arrangement allows the receiving and transfer module to receive and transfer spent gas cylinders, avoiding the need for manual transfer of spent gas cylinders in the prior art. This reduces worker contact with spent gas cylinders, prevents mechanical damage, and enables efficient transfer of spent gas cylinders, improving transfer safety and efficiency, thereby improving the efficiency of handling spent gas cylinders. Furthermore, the provision of a receiving surface provides auxiliary receiving for spent gas cylinders, preventing damage to the receiving area's structure from falling spent gas cylinders when directly receiving them, thereby ensuring the reliability and stability of the receiving and transfer module's structure for receiving spent gas cylinders. Furthermore, the use of a rotary drive assembly to achieve rotational drive of spent gas cylinders improves the effectiveness and efficiency of the scrap processing module's cutting of spent gas cylinders, further improving the efficiency of handling spent gas cylinders. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings constituting part of this application are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0018] Figure 1 A schematic structural diagram of a gas cylinder scrapping processing tool provided by an embodiment of the present utility model is shown;
[0019] Figure 2 Shown Figure 1 A top view of the transfer module in the gas cylinder scrapping tooling;
[0020] Figure 3 Shown Figure 1 The main view of the transfer module in the gas cylinder scrapping tooling;
[0021] Figure 4 Shown Figure 1 Schematic diagram of the application of the gas cylinder scrapping processing tooling.
[0022] The above drawings include the following reference numerals:
[0023] 10. Scrap processing module; 11. Cutting box; 111. Box top panel; 112. Box side panels; 113. Side door; 114. Fixed beam; 12. Laser cutter;
[0024] 20. Undertake and transfer module;
[0025] 21. Mobile seat; 211. Base; 212. First column; 213. Rolling wheel;
[0026] 22. Drop receiving seat; 2201. Receiving surface; 221. Limiting frame; 2211. Second column; 222. Support frame; 2221. Bottom beam frame; 2222. Support beam; 2223. Top beam frame;
[0027] 23. Rotating receiving seat; 2301. Receiving area; 231. Support seat; 2311. Support beam; 2312. Third column; 232. Support rod; 2321. Rod body; 2322. Roller; 233. Bearing seat;
[0028] 24. Rotation drive assembly; 241. Drive motor; 242. Transmission wheel; 243. Transmission bar;
[0029] 25. Lifting drive assembly; 251. Lifting cylinder;
[0030] 30. Scrapped gas cylinders;
[0031] 40. Guide rail. DETAILED DESCRIPTION
[0032] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way serves as any limitation on the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection of the present invention.
[0033] like Figures 1 to 4As shown, the embodiment of the present invention provides a gas cylinder scrapping processing tool, including a scrapping processing module 10 and a receiving and transferring module 20; the receiving and transferring module 20 includes a moving seat 21 and a falling receiving seat 22, a rotating receiving seat 23 and a rotating drive assembly 24 arranged on the moving seat 21, the top of the falling receiving seat 22 has a receiving surface 2201 for receiving the falling scrapped gas cylinder 30, and the top of the rotating receiving seat 23 has a receiving area 2301 for clamping the scrapped gas cylinder 30; the rotating receiving seat 23 has a receiving area 2301 for clamping the scrapped gas cylinder 30; The driving component 24 drives the rotating receiving seat 23 to drive the scrapped gas cylinder 30 in the receiving area 2301 to rotate; the relative position of the receiving surface 2201 and the receiving area 2301 in the height direction is adjustable, and the receiving and transferring module 20 has a receiving state and a transferring state. When the receiving and transferring module 20 is in the receiving state, the receiving surface 2201 is located above the receiving area 2301. When the receiving and transferring module 20 is in the transfer state, the receiving surface 2201 is located below the receiving area 2301.
[0034] In this embodiment, when the scrapped gas cylinder 30 needs to be scrapped, the receiving and transferring module 20 can first be moved to the unloading position of the scrapped gas cylinder 30 and converted to a receiving state. The falling scrapped gas cylinder 30 is first received by the receiving surface 2201. Then, the receiving and transferring module 20 is converted back to the transferring state. The receiving surface 2201 falls and the scrapped gas cylinder 30 is received in the receiving area 2301, completing the clamping and receiving of the scrapped gas cylinder 30. The receiving and transferring module 20 is then moved to the scrapping processing module 10. The scrapping processing module 10 performs scrap cutting processing on the scrapped gas cylinder 30 in the receiving area 2301 at this position. During the cutting process, the rotating drive assembly 24 drives the rotating receiving seat 23 to rotate the scrapped gas cylinder 30 in the receiving area 2301. This arrangement enables the receiving and transfer of the scrapped gas cylinders 30 by the receiving and transfer module 20, avoiding the need for manual transfer of the scrapped gas cylinders 30 in the prior art, reducing staff contact with the scrapped gas cylinders 30, preventing mechanical damage, and achieving effective receiving and transfer of the scrapped gas cylinders 30, thereby improving the safety of transfer and the efficiency of transferring the scrapped gas cylinders 30, thereby facilitating improved processing efficiency of the scrapped gas cylinders 30. Furthermore, by providing the receiving surface 2201 to provide auxiliary receiving for the scrapped gas cylinders 30, the receiving area 2301 is prevented from being easily damaged by the falling scrapped gas cylinders 30 when directly receiving the falling scrapped gas cylinders 30, thereby ensuring the reliability and stability of the receiving and transfer module 20 in receiving the scrapped gas cylinders 30. On the other hand, the rotation drive component 24 is used to realize the rotation drive of the scrapped gas cylinder 30, which is beneficial to improving the cutting effect and cutting efficiency of the scrap processing module 10 on the scrapped gas cylinder 30, thereby further improving the processing efficiency of the scrapped gas cylinder 30.
[0035] It can be understood that the scrapped gas cylinder 30 in this embodiment can be rotated when being cut, which is beneficial to reducing the elongated distance required to complete the cutting when using a cutting machine in the prior art, and is beneficial to improving the cutting efficiency.
[0036] like Figures 1 to 3 As shown, the falling receiving seat 22 includes a limit frame 221 and a support frame 222, and the receiving surface 2201 is formed on the top of the support frame 222. The receiving and transferring module 20 also includes a lifting drive component 25. The limit frame 221 and the lifting drive component 25 are both arranged on the moving seat 21, and the support frame 222 is arranged on the moving seat 21 through the lifting drive component 25; the support frame 222 is arranged in the area surrounded by the limit frame 221 and the outer periphery of the support frame 222 is limitedly matched with the inner wall of the area surrounded by the limit frame 221, and the lifting drive component 25 is arranged on the moving seat 21 and is driven and connected to the support frame 222 to drive the support frame 222 to rise and fall relative to the limit frame 221.
[0037] In this embodiment, the lifting drive assembly 25 is composed of a plurality of lifting cylinders 251. The lifting drive assembly 25 is used to achieve the lifting and lowering drive of the support frame 222 to adjust the relative position of the receiving surface 2201 in the height direction and the receiving area 2301. This facilitates adjusting the receiving surface 2201 to the same height as the falling position of the scrapped gas cylinder 30, thereby avoiding the situation where the receiving position is too large and the distance between the receiving position and the falling position of the scrapped gas cylinder 30 is too large, which may cause damage to the receiving surface 2201 when the scrapped gas cylinder 30 falls, thereby ensuring the reliability of the receiving and transferring module 20. On the other hand, the limiting frame 221 of the falling receiving seat 22 cooperates with the supporting frame 222 to guide the lifting and lowering of the supporting frame 222, ensuring the reliability and stability of the lifting and lowering of the supporting frame 222 and the receiving of the scrapped gas cylinder 30.
[0038] Preferably, in other embodiments not shown in the figures, the limiting frame 221 and the supporting frame 222 are connected and can be raised and lowered together, and the tops of the limiting frame 221 and the supporting frame 222 jointly form a receiving surface 2201 .
[0039] Specifically, the receiving and transferring module 20 has a first direction and a second direction extending in the horizontal direction and perpendicular to each other. The support frame 222 includes a bottom beam frame 2221 and multiple support beam groups. The multiple support beam groups are all arranged on the bottom beam frame 2221 and are sequentially spaced along the first direction. Any support beam group includes multiple support beams 2222 sequentially spaced along the second direction. The tops of the multiple support beams 2222 are coplanar and form a receiving surface 2201. The lifting drive assembly 25 is driven and connected to the bottom beam frame 2221. The projection of the rotating receiving seat 23 on the horizontal plane is located in the area surrounded by the projection of the falling receiving seat 22 on the same horizontal plane. The multiple support beams 2222 are arranged to avoid the rotating receiving seat 23.
[0040] This arrangement facilitates the forming of the receiving surface 2201 and ensures the effective receiving area of the receiving surface 2201 for the scrapped gas cylinder 30. At the same time, it can also avoid the interference of the support frame 222 with the rotating receiving seat 23 during the lifting process, thereby ensuring the reliability and stability of the lifting of the support frame 222.
[0041] It should be noted that the first direction in this embodiment is the length direction of the receiving and transferring module 20, and the second direction is the width direction of the receiving and transferring module 20. It is understandable that the specific directions referred to by the first direction and the second direction can be designed according to the actual shape, size, etc., and examples are not given here one by one.
[0042] Furthermore, in this embodiment, the support frame 222 also includes a top beam frame 2223 arranged on the top of the multiple support beam groups, the projections of the multiple support beam groups on the horizontal plane are located in the area surrounded by the projections of the top beam frame 2223 on the horizontal plane, the top surface of the top beam frame 2223 is coplanar with the top surfaces of the multiple support beams 2222 and forms a receiving surface 2201, and the projection of the rotating receiving seat 23 on the horizontal plane and the projections of the multiple support beams 2222 on the same horizontal plane are both located in the area surrounded by the projection of the top beam frame 2223 on the same horizontal plane.
[0043] With this arrangement, the top surface of the top beam frame 2223 is also used to form the receiving surface 2201, which further increases the receiving area of the receiving surface 2201, provides a receiving effect, and is beneficial to improving the reliability and stability of the edge position of the receiving surface 2201 in receiving the scrapped gas cylinder 30.
[0044] It is understandable that the composition of the top beam frame 2223 and the bottom beam frame 2221 can be determined according to actual conditions. For example, the top beam frame 2223 is a rectangular frame surrounding the multiple support beams 2222, and the bottom beam frame 2221 includes a rectangular frame surrounding the multiple support beams 2222 and a plurality of cross beams disposed within the rectangular frame and used to support the multiple support beams 2222. Examples are not given here one by one.
[0045] like Figure 2As shown, the movable seat 21 includes a base 211 and a plurality of first columns 212 arranged along the circumference of the base 211 at the upper edge of the base 211. The limiting frame 221 includes a plurality of second columns 2211. At least one second column 2211 is disposed on any first column 212. The inner wall of the area surrounded by the plurality of second columns 2211 in the horizontal direction cooperates with the outer periphery of the support frame 222. A stop step is formed between the first columns 212 and the second columns 2211, and the support frame 222 cooperates with the stop step. When the receiving and transferring module 20 is in the transferring state, the plurality of support beams 2222 are supported on the plurality of first columns 212. This arrangement allows the entire drop receiving seat 22 to be supported by the plurality of first columns 212, thereby increasing the height of the drop receiving seat 22 and reducing the distance required to drive the receiving and transferring module 20 to change state. The movable base 21 further includes a plurality of rolling wheels 213 disposed below the base 211 to facilitate the movement and transportation of the entire transfer module 20 .
[0046] like Figures 1 to 3 As shown, the rotating receiving seat 23 includes a support seat 231 and two support rods 232 extending along the first direction. The support seat 231 is arranged on the movable seat 21. When the receiving and transferring module 20 is in the transferring state, the top of the support seat 231 is located above the receiving surface 2201. The support rods 232 are rotatably arranged on the top of the support seat 231. The axes of the two support rods 232 are coplanar and spaced apart along the second direction. The area between the two support rods 232 forms a receiving area 2301. In this embodiment, the area between the two support rods 232 is used to receive the falling scrapped gas cylinder 30. The receiving structure is simple and reliable. It can be understood that the two support rods 232 are always located above the bottom beam frame 2221. During the rising process of the support frame 222, the bottom beam frame 2221 cooperates with the support rods 232 to limit the maximum height to which the support frame 222 can rise. As shown Figure 2 As shown, in this embodiment, there are nine support beam groups, each of which includes a bottom beam frame 2221 and three spaced support beams 2222. The spacing between any two adjacent support beams 2222 in the same support beam group is sufficient to avoid the support rods 232. Furthermore, the support beams in this embodiment are Pi-shaped beams, which helps reduce the weight of the support frame 222.
[0047] The rotation drive assembly 24 includes a drive motor 241 and a transmission assembly. The drive motor 241 is mounted on the movable base 21 and located below the drop receiving base 22. The output shaft of the drive motor 241 is connected to the two support rods 232 through two transmission assemblies. This arrangement facilitates the synchronous driving of the two support rods 232 by the same drive motor 241.
[0048] like Figure 2 and Figure 3 As shown, the transmission assembly includes a transmission wheel 242 and a transmission bar 243. The transmission wheel 242 is fixedly mounted on the end of the support rod 232 and / or the periphery of the output shaft of the drive motor 241. The output shaft of the drive motor 241 is connected to the support rod 232 through the transmission bar 243 and the transmission wheel 242 to drive the support rod 232 to rotate.
[0049] With this arrangement, the two support rods 232 can be synchronously driven through a relatively simple structural composition, thereby realizing the rotational drive of the scrapped gas cylinder 30. The transmission component is simple in composition and the transmission is reliable, the manufacturing difficulty is low, and the equipment maintenance is simple.
[0050] Specifically, there are two support seats 231, and the two support seats 231 are arranged at intervals along the first direction. The top of the support seat 231 has a bearing seat 233, and the support rod 232 includes a rod body 2321 and a plurality of rollers 2322 fixedly sleeved on the outer periphery of the rod body 2321. The plurality of rollers 2322 are arranged at intervals along the length direction of the rod body 2321. Any end of the rod body 2321 can be rotatably set in the bearing seat 233 of the support seat 231 on the corresponding side. The multiple rollers 2322 of the two support rods 232 are used to support the scrapped gas cylinder 30 and form a receiving area 2301.
[0051] In this embodiment, the rotational support of the rod body 2321 is achieved by the bearing seat 233, and the falling scrapped gas cylinder 30 is received by the area between the multiple rollers 2322 of the two support rods 232, thereby avoiding the situation where the range of scrapped gas cylinders 30 that can be received is greatly limited when the scrapped gas cylinder 30 is received only by the area between the two rod bodies 2321 (applicable scrapped gas cylinders 30: scrapped gas cylinders 30 whose distance between the two rod bodies 2321 is smaller than the diameter of the scrapped gas cylinder 30). By providing multiple rollers 2322, the diameter of the scrapped gas cylinder 30 that can be received between the two support rods 232 is increased, that is, the size range of the scrapped gas cylinder 30 that can be received is increased, which is conducive to improving the applicability of receiving.
[0052] Among them, the support seat 231 in this embodiment is a Π-shaped beam including a supporting beam 2311 and two third columns 2312, and the bearing seat 233 is arranged on the top of the supporting beam 2311.
[0053] like Figure 1 As shown, the scrap processing module 10 includes a cutting box 11 and a laser cutter 12 arranged in the cutting box 11 to perform laser cutting processing on the scrapped gas cylinders 30 on the receiving and transferring module 20 in the cutting box 11.
[0054] Compared to the prior art methods of flattening or cutting the spent gas cylinders 30, this embodiment utilizes laser cutting to dispose of the spent gas cylinders 30, thereby reducing dust generation and noise pollution while also improving operational safety. Furthermore, the rotational drive assembly 24, combined with the rotational drive of the spent gas cylinders 30, achieves improved cutting efficiency.
[0055] Preferably, the present invention adopts an industrial automation device and configures a power supply as a power source, thereby reducing manual operations, improving the automation level, and increasing cutting speed and production efficiency.
[0056] like Figure 1 and Figure 4 As shown, the cutting box 11 includes a side door 113 that can be opened and closed. When the receiving and transferring module 20 is in the cutting box 11 , the side door 113 is closed to seal the cavity of the cutting box 11 .
[0057] In this embodiment, the cutting box 11 further includes a top panel 111, side panels 112, and a fixed crossbeam 114. The top panel 111, side panels 112, and side door 113 surround and form a cavity of the cutting box 11. The fixed crossbeam 114 is disposed within the cavity of the cutting box 11. The laser cutter 12 is disposed on the fixed crossbeam 114. The side door 113 includes two sub-doors that can be opened and closed relative to each other. When cutting the scrapped gas cylinder 30, the side door 113 is closed to seal the cutting box 11. This arrangement helps reduce mechanical damage caused by human error during the cutting process and prevents harmful substances generated during the cutting process from being directly exposed to the environment.
[0058] like Figure 1 and Figure 4 As shown, the receiving and transferring module 20 has a receiving position for receiving the scrapped gas cylinders 30 and a scrapping position within the scrapping treatment module 10. The scrapping gas cylinder treatment tool further includes a guide rail 40 that passes through at least the receiving position and the scrapping position of the receiving and transferring module 20. The movable seat 21 is disposed on the guide rail 40 and is movable along the extension direction of the guide rail 40. This arrangement facilitates the guidance of the movement of the receiving and transferring module 20, facilitating the semi-automatic transfer of the receiving and transferring module 20 and the semi-automatic treatment of the scrapped gas cylinders 30 by the scrapping gas cylinder treatment tool.
[0059] In summary, the present invention provides a gas cylinder scrapping tool, which is controlled by an electronic control system to perform semi-automatic work. The working process is as follows:
[0060] 1. Loading: Move the receiving and transferring module 20 to the receiving position, turn on the electric control switch, and the lifting drive component 25 works, so that the receiving and transferring module 20 is converted from the transfer state to the receiving state, and the receiving surface 2201 is raised to the top of the receiving area 2301 (the gap between the receiving surface 2201 and the falling surface of the scrapped gas cylinder 30 at the receiving position is as small as possible); the scrapped gas cylinder 30 rolls from one side of the receiving surface 2201 to the receiving surface 2201, and the staff makes the extension direction of the scrapped gas cylinder 30 parallel to the extension direction of the support rod 232 and rolls it inward to the top of the receiving area 2301, and then reversely drives the lifting drive component 25 to convert the receiving and transferring module 20 back to the transfer state. The scrapped gas cylinder 30 is received and clamped in the receiving area 2301 during the falling process of the receiving surface 2201, completing the receiving of the scrapped gas cylinder 30;
[0061] 2. Gas cylinder transfer: The transfer module 20 moves along the guide rail 40 to the side door 113 of the cutting box 11. The side door 113 opens, and the transfer module 20 moves along the track into the cutting box 11 until the scrapped gas cylinder 30 is moved to the bottom of the laser cutter 12.
[0062] 3. Gas cylinder cutting: Close the side door 113, start the rotary drive assembly 24, drive the scrapped gas cylinder 30 to rotate, and simultaneously start the laser cutter 12 to start cutting the gas cylinder. After the cutting is completed, close the laser cutter 12, the rotary drive assembly 24, and open the side door 113;
[0063] 4. Gas cylinder transfer: The transfer module 20 moves out of the cutting box 11 along the guide rail 40 and leaves the scrapping treatment module 10;
[0064] 5. Unloading: Turn on the electric control switch, and the lifting drive assembly 25 works, so that the receiving and transferring module 20 is switched from the transferring state to the receiving state, so that the cut scrapped gas cylinder 30 is re-supported by the receiving surface 2201 and leaves the receiving area 2301, and the cut gas cylinder is rolled out by rolling.
[0065] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0066] Unless otherwise specifically stated, the relative arrangement of the parts and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0067] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0068] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0069] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.
[0070] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A gas cylinder scrapping processing tool, characterized in that: It includes a scrapping processing module (10) and a receiving and transferring module (20); The receiving and transferring module (20) comprises a moving seat (21), a falling receiving seat (22), a rotating receiving seat (23) and a rotating drive assembly (24) arranged on the moving seat (21); the top of the falling receiving seat (22) has a receiving surface (2201) for receiving a falling waste gas cylinder (30); the top of the rotating receiving seat (23) has a receiving area (2301) for clamping the waste gas cylinder (30); the rotating drive assembly (24) drives the rotating receiving seat (23) to drive the waste gas cylinder (30) in the receiving area (2301) to rotate; The relative positions of the receiving surface (2201) and the receiving area (2301) in the height direction are adjustable. The receiving and transferring module (20) has a receiving state and a transferring state. When the receiving and transferring module (20) is in the receiving state, the receiving surface (2201) is located above the receiving area (2301). When the receiving and transferring module (20) is in the transferring state, the receiving surface (2201) is located below the receiving area (2301).
2. The gas cylinder scrapping tool according to claim 1 is characterized in that: The falling receiving seat (22) includes a limiting frame (221) and a supporting frame (222), the receiving surface (2201) is formed on the top of the supporting frame (222), and the receiving and transferring module (20) also includes a lifting drive component (25), the limiting frame (221) and the lifting drive component (25) are both arranged on the moving seat (21), and the supporting frame (222) is arranged on the moving seat (21) through the lifting drive component (25); the supporting frame (222) is arranged in the area surrounded by the limiting frame (221) and the outer periphery of the supporting frame (222) is limitedly matched with the inner wall of the area surrounded by the limiting frame (221), and the lifting drive component (25) is drivingly connected to the supporting frame (222) to drive the supporting frame (222) to rise and fall relative to the limiting frame (221).
3. The gas cylinder scrapping tool according to claim 2 is characterized in that: The receiving and transferring module (20) has a first direction and a second direction extending in a horizontal direction and perpendicular to each other, the support frame (222) includes a bottom beam frame (2221) and a plurality of support beam groups, the plurality of support beam groups are arranged on the bottom beam frame (2221) and are sequentially spaced along the first direction, any one of the support beam groups includes a plurality of support beams (2222) sequentially spaced along the second direction, the top surfaces of the plurality of support beams (2222) are coplanar and form the receiving surface (2201), the lifting drive assembly (25) is drivingly connected to the bottom beam frame (2221), the projection of the rotating receiving seat (23) on the horizontal plane is located in an area surrounded by the projection of the falling receiving seat (22) on the same horizontal plane, and the plurality of support beams (2222) are arranged to avoid the rotating receiving seat (23).
4. The gas cylinder scrapping tool according to claim 3 is characterized in that: The support frame (222) also includes a top beam frame (2223) arranged on the top of the multiple support beam groups, the projections of the multiple support beam groups on the horizontal plane are located in the area surrounded by the projections of the top beam frame (2223) on the horizontal plane, the top surface of the top beam frame (2223) is coplanar with the top surfaces of the multiple support beams (2222) and forms the receiving surface (2201), the projection of the rotating receiving seat (23) on the horizontal plane and the projections of the multiple support beams (2222) on the same horizontal plane are both located in the area surrounded by the projection of the top beam frame (2223) on the same horizontal plane.
5. The gas cylinder scrapping processing tool according to claim 2 is characterized in that: The movable seat (21) comprises a base (211) and a plurality of first columns (212) arranged on the upper edge of the base (211) along the circumference of the base (211); the limiting frame (221) comprises a plurality of second columns (2211); at least one second column (2211) is arranged on any one of the first columns (212); the inner wall of the area surrounded by the plurality of second columns (2211) in the horizontal direction is in limited engagement with the outer periphery of the supporting frame (222); a stop step is formed between the first column (212) and the second column (2211); the supporting frame (222) is in stop engagement with the stop step.
6. The gas cylinder scrapping tool according to claim 1 is characterized in that: The receiving and transferring module (20) has a first direction and a second direction extending in a horizontal direction and perpendicular to each other, the rotating receiving seat (23) includes a support seat (231) and two support rods (232) extending along the first direction, the support seat (231) is arranged on the movable seat (21), and when the receiving and transferring module (20) is in the transferring state, the top of the support seat (231) is located above the receiving surface (2201), the support rod (232) is rotatably arranged on the top of the support seat (231), the axes of the two support rods (232) are coplanar and spaced apart along the second direction, and the area between the two support rods (232) forms the receiving area (2301).
7. The gas cylinder scrapping tool according to claim 6 is characterized in that: The rotation drive assembly (24) comprises a drive motor (241) and a transmission assembly. The drive motor (241) is arranged on the movable seat (21). The output shaft of the drive motor (241) is respectively connected to the two support rods (232) through the two transmission assemblies. The transmission assembly comprises a transmission wheel (242) and a transmission bar (243). The transmission wheel (242) is fixedly sleeved on the end of the support rod (232) and / or the outer periphery of the output shaft of the drive motor (241). The output shaft of the drive motor (241) is connected to the support rod (232) through the transmission bar (243) and the transmission wheel (242) to drive the support rod (232) to rotate.
8. The gas cylinder scrapping tool according to claim 6 is characterized in that: There are two support seats (231), and the two support seats (231) are spaced apart along the first direction. The top of the support seat (231) is provided with a bearing seat (233). The support rod (232) includes a rod body (2321) and a plurality of rollers (2322) fixedly sleeved on the outer periphery of the rod body (2321). The plurality of rollers (2322) are spaced apart along the length direction of the rod body (2321). Either end of the rod body (2321) can be rotatably arranged in the bearing seat (233) of the support seat (231) on the corresponding side. The plurality of rollers (2322) of the two support rods (232) are used to support the scrapped gas cylinder (30) and form the receiving area (2301).
9. The gas cylinder scrapping processing tool according to claim 1 is characterized in that: The scrap processing module (10) comprises a cutting box (11) and a laser cutter (12) arranged in the cutting box (11) to perform laser cutting processing on the scrapped gas cylinders (30) on the receiving and transferring module (20) in the cutting box (11); the cutting box (11) comprises a side door (113) that can be opened and closed, and when the receiving and transferring module (20) is in the cutting box (11), the side door (113) is closed to seal the cavity of the cutting box (11).
10. The gas cylinder scrapping processing tool according to claim 1, characterized in that: The receiving and transferring module (20) has a receiving position for receiving a scrapped gas cylinder (30) and a scrapping position located in the scrapping processing module (10). The gas cylinder scrapping processing tool further includes a guide rail (40). The guide rail (40) passes through at least the receiving position and the scrapping position of the receiving and transferring module (20). The movable seat (21) is arranged on the guide rail (40) and is movably arranged along the extension direction of the guide rail (40).