Swing type automatic welding device

Z-shaped welding is realized through the driving mechanism and crank slide mechanism of the swing automatic welding device, which solves the problems of low strength and poor quality of welds, improves the welding yield and expands the scope of use.

CN223250890UActive Publication Date: 2025-08-22LOVOL HEAVY IND CO LTD
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Patent Information

Application Number
CN202422715922.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-22
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing automatic welding machines have low weld strength and poor welding quality, which affects the welding yield and are limited in use.

Method used

The swing automatic welding device is adopted, and the welding torch is driven by the driving mechanism and the crank slider mechanism for Z-shaped welding. Combined with the welding torch adjustment bracket, it realizes multi-directional movement to meet different weld needs.

Benefits of technology

It improves welding quality and weld strength, expands the scope of use, and reduces welding costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a swing type automatic welding device, which relates to the technical field of welding equipment and comprises a frame, a driving mechanism arranged on the frame, a slider-crank mechanism arranged on the driving mechanism and a welding gun arranged on the slider-crank mechanism. The driving mechanism is used for driving the welding gun to move in the length direction of a welding seam, the crank sliding block mechanism is used for driving the welding gun to do reciprocating linear motion in the width direction of the welding seam, and the welding gun is used for conducting Z-shaped welding on the welding seam under driving of the driving mechanism and the crank sliding block mechanism. The swing type automatic welding device solves the problem of poor welding quality and improves the welding yield.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a swing type automatic welding device. Background Art

[0002] At present, welding processing has a lower degree of automation than other types of metal forming processing and relies more on manual operation. Manual welding has many shortcomings in welding quality, work efficiency, personnel safety, energy saving and environmental protection.

[0003] Although the automatic welding machine industry has developed rapidly in recent years, traditional automatic welding machines have a single action, the welds they produce are thin, the weld strength is low, and they do not meet the weld execution standards at all. The welding quality is poor, which seriously affects the welding yield and restricts the development of the enterprise. Utility Model Content

[0004] In view of the above defects in the prior art, the present invention aims to provide a swing-type automatic welding device, which solves the problem of poor welding quality and improves the welding yield.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A swing-type automatic welding device includes a frame, a driving mechanism arranged on the frame, a crank slider mechanism arranged on the driving mechanism, and a welding gun arranged on the crank slider mechanism, wherein the driving mechanism is used to drive the welding gun to move along the length direction of the weld, the crank slider mechanism is used to drive the welding gun to reciprocate linearly along the width direction of the weld, and the welding gun is used to perform Z-shaped welding on the weld under the drive of the driving mechanism and the crank slider mechanism.

[0007] In which, the crank slider mechanism includes a rotary drive member, a fastening assembly, a first connecting rod, a second connecting rod and a slider linear guide rail, the first connecting rod is arranged parallel to the power output shaft of the rotary drive member, and the first connecting rod is fastened to the power output shaft through the fastening assembly; one end of the second connecting rod is hinged to the first connecting rod, and the other end of the second connecting rod is hinged to the slider of the slider linear guide rail, and the welding gun is arranged on the slider.

[0008] Wherein, the fastening assembly includes a fastening sleeve and a tightening bolt threadedly connected to the side wall of the fastening sleeve, the fastening sleeve is arranged on the outside of the power output shaft and the first connecting rod, the tightening bolt and the first connecting rod are located on opposite sides of the power output shaft, and the tightening bolt passes through the fastening sleeve and is tightened on the power output shaft.

[0009] Wherein, the welding gun is arranged on a welding gun adjusting bracket, and the welding gun adjusting bracket is arranged on the sliding block.

[0010] Wherein, the rotating driving component is a motor.

[0011] Wherein, the motor is a stepping motor.

[0012] Wherein, the driving mechanism is a reciprocating linear motion driving mechanism.

[0013] Wherein, the reciprocating linear motion driving mechanism is a screw slide, a mounting seat is provided on the screw slide, and the crank slider mechanism is provided on the mounting seat.

[0014] By adopting the above technical solution, the beneficial effects of the utility model are:

[0015] The swing-type automatic welding device provided by the utility model drives the welding gun to move along the length direction of the weld seam through the driving mechanism, and drives the welding gun to reciprocate linearly along the width direction of the weld seam through the crank slider mechanism. The welding gun realizes Z-shaped welding of the weld seam under the drive of the driving mechanism and the crank slider mechanism. The weld seam of the Z-shaped welding is full and has clear lines. The weld seam reaches the welding height and welding width that meet the process standards, the weld seam strength is greatly improved, the welding quality is greatly improved, the problem of poor welding quality is solved, and the welding yield rate is improved. At the same time, the swing-type automatic welding device of the utility model can also change the swing amplitude of the welding gun by changing the length of the crank of the crank slider mechanism, thereby realizing the welding of welds of different widths, expanding the scope of use of the swing-type automatic welding device, and reducing the welding cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a partial structural diagram of the utility model swing type automatic welding device;

[0017] Figure 2 yes Figure 1 Structural diagram of the other side;

[0018] In the figure: 1. Rotating drive member; 11. Power output shaft; 2. Fastening assembly; 21. Fastening sleeve; 22. Tightening bolt; 3. First connecting rod; 4. Second connecting rod; 5. Slider linear guide; 51. Slider; 6. Welding gun adjustment bracket. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.

[0020] like Figure 1and Figure 2 As shown, this embodiment provides a swing-type automatic welding device, including a frame, a driving mechanism arranged on the frame, a crank slider mechanism arranged on the driving mechanism, and a welding gun arranged on the crank slider mechanism. The driving mechanism is used to drive the welding gun to move along the length direction of the weld, and the crank slider mechanism is used to drive the welding gun to reciprocate linearly along the width direction of the weld. The welding gun performs Z-shaped welding on the weld under the drive of the driving mechanism and the crank slider mechanism.

[0021] The swing-type automatic welding device in this embodiment drives the welding gun to move along the length direction of the weld by the driving mechanism, and drives the welding gun to move back and forth in a straight line along the width direction of the weld by the crank slider mechanism, so that the welding gun realizes Z-shaped welding of the weld under the drive of the driving mechanism and the crank slider mechanism. The weld of the Z-shaped welding is full and has clear lines. The weld height and weld width meet the process standards, and the weld strength is greatly improved, which greatly improves the welding quality, solves the problem of poor welding quality, and thus improves the welding yield.

[0022] The crank slider mechanism in this embodiment includes a rotary drive member 1, a fastening assembly 2, a first connecting rod 3, a second connecting rod 4, and a slider linear guide 5. The first connecting rod 3 is arranged parallel to the power output shaft 11 of the rotary drive member 1, and the first connecting rod 3 is fastened to the power output shaft 11 through the fastening assembly 2. One end of the second connecting rod 4 is hinged to the first connecting rod 3, and the other end of the second connecting rod 4 is hinged to the slider 51 of the slider linear guide 5. The welding gun is set on the slider 51. The setting of the crank slider mechanism realizes the remote operation and control of the welding gun, avoiding damage to other components during the welding process. In actual application, the crank slider mechanism can also be replaced by a telescopic cylinder or a telescopic electric cylinder. The specific selection is based on actual needs and this embodiment does not limit this.

[0023] The fastening assembly 2 in this embodiment includes a fastening sleeve 21 and a tightening bolt 22 threadedly connected to the side wall of the fastening sleeve 21. The fastening sleeve 21 is sleeved on the outside of the power output shaft 11 and the first connecting rod 3. The tightening bolt 22 and the first connecting rod 3 are located on opposite sides of the power output shaft 11, and the tightening bolt 22 passes through the fastening sleeve 21 and is tightened on the power output shaft 11.

[0024] In this embodiment, the length of the crank of the slider-crank mechanism can be changed by varying the thickness of the first connecting rod 3, thereby varying the swing amplitude of the welding gun, thereby meeting the requirements for welds of varying widths. This expands the scope of use of the swing-type automatic welding device and reduces welding costs. Specifically, the thicker the first connecting rod 3, the greater the swing amplitude of the welding gun, while the thinner the first connecting rod 3, the smaller the swing amplitude of the welding gun. The specific selection depends on the welding requirements and is not limited in this embodiment.

[0025] The welding gun in this embodiment is mounted on a welding gun adjustment bracket 6, which is mounted on a slider 51. The provision of the welding gun adjustment bracket 6 allows for adjustment of the welding gun's position and angle, further expanding the scope of use of the swing-type automatic welding device and meeting the welding requirements of various workpieces. The welding gun adjustment bracket 6 in this embodiment is a conventional structure. The accompanying drawings only illustrate a portion of the structure of the welding gun adjustment bracket 6 to illustrate its mounting position; its detailed structure is not detailed here.

[0026] The rotating drive member 1 in this embodiment is a motor. Since the stepper motor has good position accuracy and motion repeatability, the rotating drive member 1 in this embodiment is preferably a stepper motor. Such a setting improves the accuracy of weld seam welding.

[0027] The drive mechanism in this embodiment is a reciprocating linear motion drive mechanism. Due to the advantages of a screw slide with high transmission precision and strong load capacity, the reciprocating linear motion drive mechanism in this embodiment is preferably a screw slide. The screw slide is provided with a mounting seat, and the crank slider mechanism is mounted on this mounting seat. In actual applications, the reciprocating linear motion drive mechanism can also adopt a pneumatic slide or an electric cylinder. The specific selection depends on actual needs and is not limited in this embodiment.

[0028] When in use, the driving mechanism drives the welding gun to move along the length direction of the weld, and the crank slider mechanism drives the welding gun to reciprocate linearly along the width direction of the weld. The welding gun performs Z-shaped welding on the weld under the drive of the driving mechanism and the crank slider mechanism.

[0029] The above is only one embodiment of the swing-type automatic welding device of the utility model. There are many more embodiments that are not described here in detail. In summary, the swing-type automatic welding device of the utility model greatly improves the welding quality, solves the problem of poor welding quality, thereby increasing the welding yield rate. At the same time, it meets the use requirements of welds of different widths, expands the scope of use, and reduces welding costs.

[0030] The present invention is not limited to the above-mentioned specific implementation methods. Various changes made by ordinary technicians in this field based on the above-mentioned conception without creative work are all within the scope of protection of the present invention.

Claims

1. A swing type automatic welding device, characterized in that: The welding machine comprises a frame, a driving mechanism arranged on the frame, a crank slider mechanism arranged on the driving mechanism, and a welding gun arranged on the crank slider mechanism. The driving mechanism is used to drive the welding gun to move along the length direction of the weld seam, and the crank slider mechanism is used to drive the welding gun to reciprocate linearly along the width direction of the weld seam. The welding gun is driven by the driving mechanism and the crank slider mechanism to perform Z-shaped welding on the weld seam.

2. The swing type automatic welding device according to claim 1, characterized in that: The crank slider mechanism includes a rotary drive member, a fastening assembly, a first connecting rod, a second connecting rod and a slider linear guide rail. The first connecting rod is arranged parallel to the power output shaft of the rotary drive member, and the first connecting rod is fastened to the power output shaft through the fastening assembly; one end of the second connecting rod is hinged to the first connecting rod, and the other end of the second connecting rod is hinged to the slider of the slider linear guide rail, and the welding gun is arranged on the slider.

3. The swing type automatic welding device according to claim 2, characterized in that: The fastening assembly includes a fastening sleeve and a tightening bolt threadedly connected to the side wall of the fastening sleeve. The fastening sleeve is arranged on the outside of the power output shaft and the first connecting rod. The tightening bolt and the first connecting rod are located on opposite sides of the power output shaft, and the tightening bolt passes through the fastening sleeve and is tightened on the power output shaft.

4. The swing type automatic welding device according to claim 2, characterized in that: The welding gun is arranged on a welding gun adjusting bracket, and the welding gun adjusting bracket is arranged on the sliding block.

5. The swing type automatic welding device according to claim 2, characterized in that: The rotary driving member is a motor.

6. The swing type automatic welding device according to claim 5, characterized in that: The motor is a stepping motor.

7. The swing type automatic welding device according to claim 1, characterized in that: The driving mechanism is a reciprocating linear motion driving mechanism.

8. The swing type automatic welding device according to claim 7, characterized in that: The reciprocating linear motion driving mechanism is a screw slide, a mounting seat is provided on the screw slide, and the crank slider mechanism is provided on the mounting seat.