Automatic welding device
By designing automatic weld devices, the problem of staff labor enhancement during corrugated plate welding is solved, efficient automatic conveying and welding of corrugated plates is realized, and welding efficiency and quality is improved.
Patent Information
- Application Number
- CN202422263069.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-14
AI Technical Summary
During the welding of corrugated plates, the increased labor force of the staff leads to a decrease in welding efficiency.
An automatic weld device is designed, including a welding support, a conveying mechanism and a grinding assembly. The conveying mechanism consists of two conveying beds, a pushing assembly and a traction assembly. The automatic conveying and limiting of the corrugated plate is achieved by driving the threaded rod and the limiting plate by driving the motor. The grinding assembly realizes automatic grinding of the welding position by driving the support shaft and the grinding plate.
The labor force of the staff is reduced and the welding efficiency and welding quality of the corrugated plate are improved.
Smart Images

Figure CN223251041U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic welding devices, in particular to an automatic welding device. Background Art
[0002] A container house is a movable and reusable modular building form with the advantages of high flexibility and fast construction speed. Container houses are generally assembled from multiple frames. Among them, the top of most container houses is assembled by welding two corrugated plates.
[0003] When welding two corrugated plates, the corrugated plates are placed on a conveying assembly, the two corrugated plates are transported by the conveying assembly, and the two corrugated plates are welded by the welding assembly, and then the welded corrugated plates are assembled with other frames.
[0004] However, when welding the corrugated plates, when conveying the corrugated plates, two corrugated plates are generally placed on a conveyor bed composed of multiple pulleys. Then, after the workers adjust the welding components, they push the corrugated plates to convey them, which increases the labor of the workers and reduces the welding efficiency of the corrugated plates. Utility Model Content
[0005] The utility model provides an automatic welding device, which solves the problem in the related art that the labor of workers is increased, thereby reducing the welding efficiency of the corrugated plate.
[0006] The technical solution of the utility model is as follows: an automatic welding device, comprising:
[0007] A welding support, wherein a welding component is provided on one side of the welding support;
[0008] A conveying mechanism, the conveying mechanism being arranged on both sides of the welding support and being used for conveying the corrugated plate;
[0009] A grinding assembly, the grinding assembly being arranged on the welding support and being used for grinding the welding part of the corrugated plate;
[0010] Wherein, the conveying mechanism includes:
[0011] Conveyor beds, wherein two conveyor beds are provided and are fixedly mounted on both sides of the welding support;
[0012] A pushing assembly, wherein two pushing assemblies are provided, and the two pushing assemblies are arranged on one of the conveying beds, and the pushing assembly is used to limit the corrugated plate and push the corrugated plate at the same time;
[0013] A traction assembly is provided on the other conveyor bed and is used for traction and discharge of the corrugated plate.
[0014] Furthermore, the push component includes:
[0015] Threaded rod 1, wherein one of the conveying beds is provided with an opening 1, and the threaded rod 1 is rotatably mounted in the opening 1;
[0016] Support frame 1, wherein the support frame 1 is threadedly mounted on the threaded rod 1;
[0017] Motor 1, the motor 1 is installed on the conveyor bed, and the output end of the motor 1 passes through the corresponding conveyor bed and is fixedly connected to the threaded rod 1;
[0018] A limiting component is arranged on the supporting frame 1.
[0019] Furthermore, the limiting component includes:
[0020] An electric telescopic rod 1, wherein the electric telescopic rod 1 is fixedly mounted on the support frame 1;
[0021] A limit plate is fixedly mounted on the output end of the electric telescopic rod.
[0022] Furthermore, the traction assembly includes:
[0023] A second threaded rod, and two second openings are provided on the other conveying bed. The second threaded rod is rotatably mounted on one of the second openings, and an auxiliary shaft is fixedly mounted in the other second opening.
[0024] Support frame 2, wherein two support frames 2 are provided, one of the support frames 2 is threadedly mounted on the threaded rod 2, and the other support frame 2 is slidably mounted on the auxiliary shaft;
[0025] Motor 2, the motor 2 is installed on the conveyor bed, and the output end of the motor 2 passes through the conveyor bed and is fixedly connected to the threaded rod 2;
[0026] An adjusting component, the adjusting component being arranged between the two supporting frames;
[0027] The clamping component is provided with two clamping components on the adjusting component.
[0028] On the basis of the above solution, preferably, the adjusting component includes:
[0029] A bidirectional screw, the bidirectional screw being rotatably mounted between the two second support frames;
[0030] Motor three is installed on one of the support frames two, and the output end of motor three passes through the support frame two and is fixedly connected to the bidirectional screw.
[0031] Furthermore, the clamping component includes:
[0032] A support block, wherein the support block is threadedly mounted on the bidirectional screw;
[0033] A first fixing plate, the first fixing plate being fixedly mounted on the lower side of the support block;
[0034] A second electric telescopic rod, the second electric telescopic rod being fixedly mounted on the first fixing plate;
[0035] A second fixing plate, the second fixing plate being fixedly mounted on the output end of the second electric telescopic rod;
[0036] The clamping plates are provided with two clamping plates, and the two clamping plates are detachably connected to the fixing plate 1 and the fixing plate 2 via connecting components, and the two clamping plates are both corrugated in shape.
[0037] Furthermore, the connecting component includes:
[0038] Rotating screws, wherein four rotating screws are provided, and the four rotating screws are rotatably mounted on the fixing plate 1 and the fixing plate 2 in groups of two;
[0039] The connecting blocks are provided in eight numbers, and the eight connecting blocks are fixedly mounted on the fixing plate 1, the fixing plate 2 and the two clamping plates in groups of two, and the eight connecting blocks are respectively threadedly connected to the four rotating screws.
[0040] Furthermore, the polishing assembly includes:
[0041] Support base, two support bases are detachably mounted on the welding support;
[0042] A support shaft, the support shaft being rotatably mounted between the two support bases;
[0043] Motor 4, the motor 4 is mounted on one of the support bases, and the output end of the motor 4 passes through the support base and is fixedly connected to the support shaft;
[0044] A grinding sheet is slidably mounted on the support shaft.
[0045] Furthermore, the support shaft is provided with an opening three, and the grinding sheet is fixed on the support shaft by bolts.
[0046] Preferably, a plurality of pulleys are rotatably mounted on both of the conveyor beds, and an opening four is provided on the lower side of the welding support, and the inner bottom wall of the opening four is aligned with the top of the pulley.
[0047] The working principle and beneficial effects of the utility model are as follows:
[0048] 1. In the present invention, by installing a conveying mechanism, the labor of the staff is saved to a certain extent, and the conveying efficiency of the corrugated plate is improved;
[0049] 2. In the present invention, by installing a grinding component, the position of the weld can be adjusted and the weld can be ground, thereby improving the welding efficiency of the corrugated plate;
[0050] 3. In the present invention, by installing a conveying mechanism and a grinding assembly to cooperate with each other, the problem in the related art that the labor of the staff is increased and the welding efficiency of the corrugated plate is reduced is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0052] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0053] Figure 2 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at point A in the middle;
[0054] Figure 3 This is a schematic diagram of the overall structure of the utility model from another angle;
[0055] Figure 4 For this utility model Figure 3 A schematic diagram of the structure with a partial enlargement at point B in the middle;
[0056] Figure 5 This is a schematic diagram of the structure of the adjustment component and the clamping component of the utility model.
[0057] In the figure: 1. Welding support; 2. Welding parts; 100. Conveying mechanism; 101. Conveying bed; 102. Threaded rod 1; 103. Support frame 1; 104. Motor 1; 105. Electric telescopic rod 1; 106. Limiting plate; 107. Threaded rod 2; 108. Support frame 2; 109. Motor 2; 110. Bidirectional screw; 111. Motor 3; 112. Support block; 113. Fixed plate 1; 114. Electric telescopic rod 2; 115. Fixed plate 2; 116. Clamping plate; 117. Rotating screw; 118. Connecting block; 119. Pulley; 200. Grinding assembly; 201. Support base; 202. Support shaft; 203. Motor 4; 204. Grinding disc. DETAILED DESCRIPTION
[0058] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0059] Examples, such as Figures 1 to 5 As shown, this embodiment proposes an automatic welding device, including: a welding support 1, a conveying mechanism 100 and a grinding assembly 200. A welding component 2 is provided on one side of the welding support 1. The conveying mechanism 100 is provided on both sides of the welding support 1. The conveying mechanism 100 is used to convey the corrugated plate. The grinding assembly 200 is provided on the welding support 1. The grinding assembly 200 is used to grind the welding part of the corrugated plate. The conveying mechanism 100 includes: a conveying bed 101, a pushing assembly and a traction assembly. There are two conveying beds 101, which are fixedly installed on both sides of the welding support 1. There are two pushing assemblies, which are provided on one of the conveying beds 101. The pushing assembly is used to limit the corrugated plate and push the corrugated plate at the same time. The traction assembly is provided on the other conveying bed 101. The traction assembly is used to pull and discharge the corrugated plate. A plurality of pulleys 119 are rotatably installed on both conveying beds 101, and an opening four is provided on the lower side of the welding support 1. The inner bottom wall of the opening four is aligned with the top of the pulley 119.
[0060] Specifically, the pushing assembly includes: a threaded rod 102, a support frame 103, a motor 104 and a limiting component, wherein an opening 1 is opened on one of the conveying beds 101, the threaded rod 102 is rotatably installed in the opening 1, the support frame 103 is threadedly installed on the threaded rod 102, the motor 104 is installed on the conveying bed 101, and the output end of the motor 104 passes through the corresponding conveying bed 101 and is fixedly connected to the threaded rod 102, the limiting component is arranged on the support frame 103, wherein the limiting component includes: an electric telescopic rod 105 and a limiting plate 106, the electric telescopic rod 105 is fixedly installed on the support frame 103, and the limiting plate 106 is fixedly installed on the output end of the electric telescopic rod 105.
[0061] Correspondingly, the traction assembly includes: a threaded rod 107, a support frame 108, a motor 109, an adjustment component and a clamping component. Two openings 2 are provided on the other conveyor bed 101. The threaded rod 107 is rotatably mounted on one of the openings 2. An auxiliary shaft is fixedly mounted in the other opening 2. Two support frames 108 are provided. One of the support frames 108 is threadedly mounted on the threaded rod 107, and the other support frame 108 is slidably mounted on the auxiliary shaft. The motor 109 is installed on the conveyor bed 101. The output end of the motor 2 109 passes through the conveyor bed 101 and is fixedly connected to the threaded rod 2 107. The adjusting component is arranged between the two support frames 2 108. The adjusting component is provided with two clamping components, wherein the adjusting component includes: a bidirectional screw 110 and a motor 3 111. The bidirectional screw 110 is rotatably installed between the two support frames 2 108. The motor 3 111 is installed on one of the support frames 2 108. The output end of the motor 3 111 passes through the support frame 2 108 and is fixedly connected to the bidirectional screw 110. wherein the clamping component includes : Support block 112, fixed plate 113, electric telescopic rod 2 114, fixed plate 2 115 and clamping plate 116, support block 112 is threadedly mounted on the bidirectional screw 110, fixed plate 113 is fixedly mounted on the lower side of support block 112, electric telescopic rod 2 114 is fixedly mounted on fixed plate 113, fixed plate 2 115 is fixedly mounted on the output end of electric telescopic rod 2 114, and two clamping plates 116 are provided, and the two clamping plates 116 are detachable from fixed plate 113 and fixed plate 2 115 through connecting components The connection, the two clamping plates 116 are both corrugated in shape, wherein the connecting parts include: a rotating screw 117 and a connecting block 118, four rotating screws 117 are provided, and the four rotating screws 117 are respectively rotatably installed on the fixed plate 113 and the fixed plate 2 115 in a group of two, and eight connecting blocks 118 are provided, and the eight connecting blocks 118 are respectively fixedly installed on the fixed plate 113, the fixed plate 2 115 and the two clamping plates 116 in a group of two, and the eight connecting blocks 118 are respectively threadedly connected to the four rotating screws 117.
[0062] Specifically, the grinding assembly 200 includes: a support base 201, a support shaft 202, a motor four 203 and a grinding plate 204. Two support bases 201 are detachably mounted on the welding support 1. The support shaft 202 is rotatably mounted between the two support bases 201. The motor four 203 is mounted on one of the support bases 201. The output end of the motor four 203 passes through the support base 201 and is fixedly connected to the support shaft 202. The grinding plate 204 is slidably mounted on the support shaft 202, wherein an opening three is opened on the support shaft 202, and the grinding plate 204 is fixed to the support shaft 202 by bolts.
[0063] In this embodiment, the working principle of the automatic welding device is as follows: according to the corrugation spacing of the corrugated plate, the corresponding two clamping plates 116 are fixed to one side of the fixed plate 113 and the fixed plate 2 115 through four rotating screws 117 respectively, and then according to the welding position of the two corrugated plates, the grinding sheet 204 is slid on the support shaft 202, and then the grinding sheet 204 is bolted to place the two corrugated plates on the conveying bed 101 with the limit plates 106, and then the two electric telescopic rods 105 are started, and the two electric telescopic rods 105 respectively drive the two limit plates 106 to move in the direction of the corrugated plates to limit the two corrugated plates, and then the two motors 104 are started, and the two motors 104 respectively drive the two threaded rods 102 to rotate, as the two threaded rods 102 rotate, the two support frames 103 drive the two limit plates 106 to push the corrugated plates to move in the direction of the opening four, and the pulley 119 assists the corrugated plates in conveying, and when the corrugated plates enter the opening four, the welding Component 2 welds the corrugated plate, one end of the corrugated plate slides out from the opening four, the motor four 203 is started, the motor four 203 drives the support shaft 202 to rotate, and then drives the grinding disc 204 to rotate, and grinds the corrugated plate welding part, and then starts the motor three 111, the motor three 111 drives the bidirectional screw 110 to rotate, as the bidirectional screw 110 rotates, the two support blocks 112 move relative to each other, and when the two support blocks 112 move to a certain position, the electric telescopic rod two 114 is started, and the electric telescopic rod 114 is driven to rotate. The retracted rod 114 drives the corresponding clamping plate 116 to move toward the other clamping plate 116, and the corrugated plate is clamped by the two clamping plates 116. At this time, the corrugations of the clamping plate 116 just correspond to the corrugated plate. Then the motor 109 is started, and the motor 109 drives the threaded rod 107 to rotate. As the threaded rod 107 rotates, the support frame 108 moves away from the welding support 1, pulling the corrugated plate until the corrugated plate is welded and then pulled out.
[0064] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic welding device, comprising a welding support (1), wherein a welding component (2) is provided on one side of the welding support (1), characterized in that: Also includes: A conveying mechanism (100), the conveying mechanism (100) being arranged on both sides of the welding support (1), and the conveying mechanism (100) being used to convey the corrugated plate; A grinding assembly (200), the grinding assembly (200) being arranged on the welding support (1), and the grinding assembly (200) being used for grinding the welding portion of the corrugated plate; Wherein, the conveying mechanism (100) comprises: A conveying bed (101), wherein two conveying beds (101) are provided, and the two conveying beds (101) are fixedly mounted on both sides of the welding support (1); A pushing assembly, wherein two pushing assemblies are provided, and the two pushing assemblies are arranged on one of the conveying beds (101), and the pushing assembly is used to limit the corrugated plate while pushing the corrugated plate; A traction assembly is provided on another of the conveying beds (101), and is used for traction and discharge of the corrugated plate.
2. An automatic welding device according to claim 1, characterized in that: The push component includes: A threaded rod (102), wherein an opening (1) is provided on one of the conveying beds (101), and the threaded rod (102) is rotatably mounted in the opening (1); Support frame 1 (103), wherein the support frame 1 (103) is threadedly mounted on the threaded rod 1 (102); Motor 1 (104), the motor 1 (104) is mounted on the conveying bed (101), and the output end of the motor 1 (104) passes through the corresponding conveying bed (101) and is fixedly connected to the threaded rod 1 (102); A limiting component, wherein the limiting component is arranged on the supporting frame 1 (103).
3. The automatic welding device according to claim 2, characterized in that: The limiting component includes: An electric telescopic rod (105) is fixedly mounted on the supporting frame (103); A limit plate (106) is fixedly mounted on the output end of the electric telescopic rod (105).
4. An automatic welding device according to claim 3, characterized in that: The traction assembly includes: A second threaded rod (107), two second openings are provided on the other conveying bed (101), the second threaded rod (107) is rotatably mounted on one of the second openings, and an auxiliary shaft is fixedly mounted in the other second opening; Support frame 2 (108), wherein two support frames 2 (108) are provided, wherein one support frame 2 (108) is threadedly mounted on the threaded rod 2 (107), and the other support frame 2 (108) is slidably mounted on the auxiliary shaft; Motor 2 (109), the motor 2 (109) is mounted on the conveyor bed (101), and the output end of the motor 2 (109) passes through the conveyor bed (101) and is fixedly connected to the threaded rod 2 (107); An adjusting component, the adjusting component being arranged between the two supporting frames (108); The clamping component is provided with two clamping components on the adjusting component.
5. The automatic welding device according to claim 4, characterized in that: The adjusting component comprises: A bidirectional screw (110), the bidirectional screw (110) being rotatably mounted between the two second support frames (108); Motor three (111), the motor three (111) is installed on one of the support frames two (108), and the output end of the motor three (111) passes through the support frame two (108) and is fixedly connected to the bidirectional screw (110).
6. The automatic welding device according to claim 5, characterized in that: The clamping component comprises: a support block (112), the support block (112) being threadedly mounted on the bidirectional screw (110); A fixing plate (113) is fixedly mounted on the lower side of the support block (112); A second electric telescopic rod (114), wherein the second electric telescopic rod (114) is fixedly mounted on the first fixing plate (113); A second fixing plate (115), wherein the second fixing plate (115) is fixedly mounted on the output end of the second electric telescopic rod (114); A clamping plate (116), wherein two clamping plates (116) are provided, and the two clamping plates (116) are detachably connected to the fixing plate 1 (113) and the fixing plate 2 (115) via a connecting component, and the two clamping plates (116) are both in a corrugated shape.
7. The automatic welding device according to claim 6, characterized in that: The connecting component includes: A rotating screw rod (117), wherein four rotating screw rods (117) are provided, and the four rotating screw rods (117) are rotatably mounted on the fixing plate 1 (113) and the fixing plate 2 (115) in groups of two. The connecting blocks (118) are provided in eight numbers, and the eight connecting blocks (118) are fixedly mounted on the fixing plate 1 (113), the fixing plate 2 (115) and the two clamping plates (116) in groups of two, and the eight connecting blocks (118) are respectively threadedly connected to the four rotating screws (117).
8. The automatic welding device according to claim 7, characterized in that: The grinding assembly (200) comprises: A support base (201), two support bases (201) are detachably mounted on the welding support (1); A support shaft (202), the support shaft (202) being rotatably mounted between the two support bases (201); Motor 4 (203), the motor 4 (203) is mounted on one of the support bases (201), and the output end of the motor 4 (203) passes through the support base (201) and is fixedly connected to the support shaft (202); A grinding sheet (204) is slidably mounted on the support shaft (202).
9. The automatic welding device according to claim 8, characterized in that: The support shaft (202) is provided with an opening three, and the grinding sheet (204) is fixed on the support shaft (202) by means of bolts.
10. An automatic welding device according to claim 9, characterized in that: A plurality of pulleys (119) are rotatably mounted on both of the conveying beds (101), and an opening four is provided on the lower side of the welding support (1), wherein the inner bottom wall of the opening four is aligned with the top of the pulley (119).