Cylindrical surface steel support upper pendulum machining tool and machining equipment
By designing the cylindrical steel bearing upward processing tool, the coaxial positioning of the cylindrical steel bearing upwards is achieved using the mandrel and locking parts, the problem of inefficient processing efficiency in the prior art is solved and efficient and reliable processing effect is achieved.
Patent Information
- Application Number
- CN202421589609.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In the prior art, the machining efficiency of the cylindrical steel bearings is low and it is impossible to achieve efficient machining through single clamping.
A cylindrical steel bearing upward machining tool is designed, including a mandrel, a first positioning assembly and a locking member. By a symmetrical arrangement of the first positioning surface and the base, the coaxial positioning of the cylindrical steel bearing upward is realized, and fixed by a locking member, and a single turning process is performed with a lathe.
It improves the processing efficiency and reliability of the cylindrical steel support upside down, ensures full utilization of processing space, and reduces the complexity and cost of the tooling.
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Figure CN223251091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cylindrical steel support upward swing processing, in particular to a cylindrical steel support upward swing processing tool and processing equipment. Background Art
[0002] A bridge bearing is a bearing designed to adapt to the displacement and rotation of the bridge due to factors such as temperature changes, and to bear the vertical load of the bridge; the cylindrical steel bearing is a type of bridge bearing, and the cylindrical steel bearing upper swing is one of its parts, one side of which is cylindrical and the other side is flat. When in use, the cylindrical surface will cooperate with the arc-shaped piece to realize the swing connection between the cylindrical steel bearing and the base.
[0003] Therefore, the cylindrical surface has higher processing accuracy requirements to ensure the stability of the bridge bearing.
[0004] In the prior art, the processing method for the cylindrical steel support is often to achieve the processing of a single cylindrical surface through a single clamping by a machining center, which has low processing efficiency. Utility Model Content
[0005] (1) Technical issues to be resolved
[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a cylindrical steel support upper swing processing tool and processing equipment, which solves the technical problem of low processing efficiency in the prior art when processing a single cylindrical surface through a machining center.
[0007] (2) Technical solution
[0008] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0009] In the first aspect, the utility model provides a cylindrical steel support upper swing processing tool, a first positioning surface is formed on the cylindrical steel support upper swing, the first positioning surface is opposite to the arc-shaped surface to be processed, and is located on one side of the thickness direction of the cylindrical steel support upper swing, the processing tool includes a core shaft, a first positioning component and a locking piece; the first positioning component is connected to the core shaft, and a plurality of first base surfaces are formed on the first positioning component, each first base surface extends axially along the core shaft, and can be fitted with the first positioning surface of a cylindrical steel support upper swing, and the cylindrical steel support upper swing is locked on the first base surface by the locking piece; all the first base surfaces are arranged symmetrically along the axis of the core shaft, so that the contours of the surfaces to be processed of all cylindrical steel support upper swings locked on all the first base surfaces are spliced to form a cylindrical surface coaxial with the core shaft.
[0010] In the second aspect, the utility model provides a processing equipment, including a lathe and the cylindrical steel support upper swing processing tooling in the above technical solution, and the core shaft is clamped on the lathe.
[0011] (3) Beneficial effects
[0012] The beneficial effects of the present invention are as follows: When the cylindrical steel support upper swing is placed on the fixture, the first positioning surface abuts the first base surface. A locking member securely secures the cylindrical steel support upper swing to the fixture. Because the first base surface is centrally symmetrical about the core axis, when machining cylindrical steel support upper swings of identical structure, the entire cylindrical surface can be machined in a single turning operation, significantly improving machining efficiency.
[0013] At the same time, since the first positioning surface facing away from the surface to be processed is in contact with the first base surface, when turning is performed, the upward swing of the cylindrical steel support can better make room for processing and improve processing reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is one of the structural diagrams of the cylindrical steel support swing of the utility model;
[0015] Figure 2 This is the second structural diagram of the cylindrical steel support swing of the utility model;
[0016] Figure 3 This is a schematic diagram of the main structure of the cylindrical steel support and the processing tooling of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the processing tooling of the utility model;
[0018] Figure 5 This is a side cross-sectional structural diagram of the cylindrical steel support and processing tooling of the utility model;
[0019] Figure 6 This is a side structural diagram of the first positioning assembly of the present invention;
[0020] Figure 7 This is a side structural diagram of the second positioning assembly of the present invention;
[0021] Figure 8 This is a structural diagram of the locking bolt connection position in one embodiment of the present invention.
[0022] [Description of Reference Numerals]
[0023] 1. Upper swing of cylindrical steel support; 101. First positioning surface; 102. Second positioning surface; 103. Third positioning surface; 104. Surface to be processed; 105. Process hole; 2. Mandrel; 3. First positioning assembly; 301. First base surface; 302. Locking bolt hole; 303. Second base surface; 304. Clearance groove; 31. Side panel; 32. Rib; 4. Locking piece; 5. Second positioning assembly; 501. Third base surface; 51. Main body; 52. Positioning block. DETAILED DESCRIPTION
[0024] In order to better explain the present invention, and to facilitate understanding, the following Figure 1-8 , through the specific implementation method, the utility model is described in detail. Among them, the directional nouns such as "upper" and "lower" mentioned in this article are Figure 3 The orientation is referenced.
[0025] Example 1:
[0026] Reference Figures 1-8 , an embodiment of the present invention provides a cylindrical steel support upper pendulum processing tool, a first positioning surface 101 is formed on the cylindrical steel support upper pendulum 1, the first positioning surface 101 is opposite to the arc-shaped surface to be processed 104, and is located on one side of the thickness direction of the cylindrical steel support upper pendulum 1, the processing tool includes a core shaft 2, a first positioning component 3 and a locking piece 4; the first positioning component 3 is connected to the core shaft 2, and a plurality of first base surfaces 301 are formed on the first positioning component 3, each first base surface 301 extends axially along the core shaft 2, and can be fitted with the first positioning surface 101 of a cylindrical steel support upper pendulum 1, and the cylindrical steel support upper pendulum 1 is locked on the first base surface 301 by the locking piece 4; all the first base surfaces 301 are arranged symmetrically along the axis center of the core shaft 2, so that the contours of the surfaces to be processed 104 of all cylindrical steel support upper pendulums 1 locked on all the first base surfaces 301 are spliced to form a cylindrical surface coaxial with the core shaft 2.
[0027] In this embodiment, the core shaft 2 is the central axis of the entire tooling, used to ensure the alignment and stability of all components.
[0028] The first positioning assembly 3 is connected to the core shaft 2 and has multiple first base surfaces 301 formed thereon. The first base surfaces 301 are symmetrically arranged along the axis of the core shaft 2 and extend axially along the core shaft 2. The first base surfaces 301 are designed to closely mate with the first positioning surface 101 on the cylindrical steel support upper pendulum 1, thereby achieving reliable positioning.
[0029] When the cylindrical steel support upper pendulum 1 is placed on the fixture, the first positioning surface 101 aligns with the first base surface 301. The locking member 4, which can be a locking bolt, clamp, or other mechanical locking device, securely secures the cylindrical steel support upper pendulum 1 to the fixture. Because these base surfaces are centrally symmetrical about the axis of the mandrel 2, when machining cylindrical steel support upper pendulums 1 with identical structures, all cylindrical surfaces can be machined in a single turning operation, significantly improving machining efficiency.
[0030] In this embodiment, the locking member 4 includes one or more locking bolts, one or more process holes 105 are opened on the upper pendulum 1 of the cylindrical steel support, and one or more locking bolt holes 302 are opened on the first base surface 301. The corresponding locking bolts pass through the corresponding process holes 105 and are connected to the corresponding locking bolt holes 302.
[0031] A conical surface is provided on the upper portion of the locking bolt, and the side of the process hole 105 facing the conical surface is a conical hole. After the locking bolt is tightened, the conical hole matches the conical surface.
[0032] The locking piece 4 can be set as a locking bolt with a tapered surface, and the part of the process hole 105 that cooperates with the locking bolt is a tapered hole, which is matched with a high-precision fine thread to achieve the positioning of the cylindrical steel support upper pendulum 1 on the tooling.
[0033] When the locking bolt is tightened, the tapered hole mates with the tapered surface. This tapered-hole fit provides additional positioning and stability, ensuring that the cylindrical steel support upper pendulum 1 remains precisely positioned when locked, while minimizing movement caused by vibration or other external forces. Simply tightening the locking bolt secures and unlocks the upper pendulum, facilitating assembly and disassembly of the cylindrical steel support upper pendulum 1.
[0034] Example 2:
[0035] Reference Figure 1-7 In addition to all the technical solutions of the above embodiments, the embodiments of the present invention further have the following technical solutions:
[0036] A second positioning surface 102 is also formed on the cylindrical steel support upper pendulum 1. The second positioning surface 102 is perpendicular to the first positioning surface 101 and is formed on one side of the width direction of the cylindrical steel support upper pendulum 1. A second base surface 303 is also formed on the first positioning component 3, which is symmetrical along the axis of the core shaft 2 and perpendicular to the axis of the core shaft 2. The second base surface 303 can be fitted with the second positioning surface 102.
[0037] The first positioning assembly 3 includes several side plates 31 and ribs 32 connecting adjacent side plates 31. At least two side plates 31 are provided with an L-shaped groove on the side away from the core shaft 2. The two intersecting side walls of the L-shaped groove form a first base surface 301 and a second base surface 303 respectively.
[0038] A third positioning surface 103 is also formed on the upper pendulum 1 of the cylindrical steel support. The third positioning surface 103 is perpendicular to the first positioning surface 101. The third positioning surface 103 is formed on one side of the length direction of the upper pendulum 1 of the cylindrical steel support; the processing tooling also includes a second positioning component connected to the core shaft 2. The second positioning component forms a third base surface that is symmetrical along the axis of the core shaft 2 and perpendicular to the axis of the core shaft 2. The third base surface can fit with the third positioning surface 103.
[0039] The second positioning assembly includes a vertical plate, which is connected to the core shaft 2 and is located on the axial side of the first positioning assembly 3 along the core shaft 2. The vertical plate forms a third base surface with a plane facing the first positioning assembly 3. The vertical plate includes a body and a plurality of positioning blocks connected to the body and symmetrically distributed along the axis of the core shaft 2. The body is connected to the core shaft 2, and the positioning blocks form a third base surface with a plane facing the first positioning assembly 3. The positioning blocks are detachably connected to the body.
[0040] In this embodiment, the second positioning surface 102 is perpendicular to the first positioning surface 101 and is located on one side in the width direction of the cylindrical steel support upper pendulum 1. The first positioning surface 101 is aligned with the second base surface 303 of the first positioning component 3.
[0041] The third positioning surface 103 is also perpendicular to the first positioning surface 101, but is located on one side of the length direction of the cylindrical steel support upper pendulum 1. This surface is aligned with the third base surface of the second positioning component.
[0042] The first positioning assembly 3 includes several side panels 31 and ribs 32 connecting adjacent side panels 31. At least two side panels 31 are provided with L-shaped grooves to ensure that the first base surface 301 and the second base surface 303 have sufficient extended area, ensuring stability during the positioning process. The two intersecting sidewalls of this L-shaped groove respectively form the first base surface 301 and the second base surface 303. This L-shaped groove simultaneously forms the first base surface 301 and the second base surface 303, reducing the difficulty of forming the first base surface 301 and the second base surface 303 while also ensuring the compactness and simplicity of the first positioning assembly 3.
[0043] The ribs 32 connect the adjacent side plates 31 , thereby ensuring the integrity and stability of the first positioning assembly 3 .
[0044] The second positioning assembly includes a vertical plate, which is connected to the core shaft 2 and is located on the axial side of the first positioning assembly 3 along the core shaft 2. The vertical plate includes a main body and a plurality of positioning blocks. These positioning blocks are symmetrically distributed along the axis of the core shaft 2 and are connected to the main body. The plane of the positioning block facing the first positioning assembly 3 forms a third base surface, and this third base surface is in contact with the third positioning surface 103 of the upper pendulum 1 of the cylindrical steel support. The combined vertical plate can improve the setting flexibility of the second positioning assembly. When the position of the third base surface needs to be changed, the positioning blocks of different thicknesses can be replaced, thereby greatly improving the flexibility of use of the tooling.
[0045] The locking bolt can pass through the process hole 105 of the upper pendulum 1 of the cylindrical steel support and the locking bolt hole 302 on the tooling to achieve fixation.
[0046] In this embodiment, by aligning the first, second, and third positioning surfaces 101, 102, and 103 with the corresponding base surfaces of the fixture, multi-faceted positioning of the cylindrical steel support upper pendulum 1 can be achieved, greatly improving the accuracy, stability, and convenience of positioning and fixing. Furthermore, the fixture has a compact structure, does not add excessive complexity or weight, and reduces the overall cost of the fixture.
[0047] Example 3:
[0048] Reference Figure 6 In addition to all the technical solutions of the above-mentioned embodiment 2, the embodiment of the present utility model further has the following technical solutions:
[0049] A clearance groove 304 is also provided on the first base surface 301 , and the clearance groove 304 is connected to the second base surface 303 to make way for the burr position of the pendulum 1 on the cylindrical steel support.
[0050] In this embodiment, considering that there may be burrs or protrusions on the cylindrical steel support upper pendulum 1, the design of adding a clearance groove 304 on the L-shaped groove can effectively avoid interference between these burrs or protrusions and the tooling, thereby improving the assembly accuracy and convenience of the cylindrical steel support upper pendulum 1 on the tooling, and avoiding damage to the tooling that may be caused by direct collision between the burrs or protrusions and the tooling, thereby extending the service life of the tooling.
[0051] Example 4:
[0052] An embodiment of the utility model provides a processing equipment, including the cylindrical steel support upper swing processing tooling in any of the above embodiments. The core shaft 2 is clamped on the lathe. Through turning processing, the cylindrical surfaces of multiple cylindrical steel support upper swings 1 can be turned simultaneously, which greatly improves the processing efficiency of the cylindrical steel support upper swing 1.
[0053] It can be understood that, except for any conflicting parts, the above-mentioned embodiments 1-4 can be freely combined to form other implementation methods of the present invention.
[0054] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0055] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0056] In the present invention, unless otherwise expressly specified or limited, when a first feature is “above” or “below” a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above,” “above,” or “above” a second feature, it may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is “below,” “below,” or “below” a second feature, it may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0057] The term "comprise" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed or inherent to such process, article, or apparatus / device.
[0058] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.
Claims
1. A cylindrical steel support upper swing processing tool, wherein a first positioning surface (101) is formed on the cylindrical steel support upper swing (1), the first positioning surface (101) faces away from the arc-shaped surface to be processed (104), and is located on one side of the cylindrical steel support upper swing (1) in the thickness direction, characterized in that: The processing tooling comprises a core shaft (2), a first positioning assembly (3) and a locking member (4); The first positioning component (3) is connected to the core shaft (2), and a plurality of first base surfaces (301) are formed on the first positioning component (3), each of the first base surfaces (301) extending axially along the core shaft (2) and capable of being fitted with a first positioning surface (101) of a cylindrical steel support upper pendulum (1), and the cylindrical steel support upper pendulum (1) is locked to the first base surface (301) by the locking member (4); All the first base surfaces (301) are arranged symmetrically along the axis of the core shaft (2), so that the contours of the surfaces to be processed (104) of all the cylindrical steel supports (1) locked on all the first base surfaces (301) are spliced to form a cylindrical surface coaxial with the core shaft (2).
2. The cylindrical steel support swing-up processing tool as claimed in claim 1, characterized in that: The locking member (4) includes one or more locking bolts, one or more process holes (105) are opened on the upper pendulum (1) of the cylindrical steel support, and one or more locking bolt holes (302) are opened inwardly on the first base surface (301), and the corresponding locking bolts pass through the corresponding process holes (105) and are connected to the corresponding locking bolt holes (302).
3. The cylindrical steel support swing-up processing tool as claimed in claim 2, characterized in that: The locking bolt is provided with a conical surface on its upper portion, and the process hole (105) is a conical hole on the side facing the conical surface. After the locking bolt is locked, the conical hole matches the conical surface.
4. The cylindrical steel support swing-up processing tool as claimed in claim 2, characterized in that: A second positioning surface (102) is also formed on the cylindrical steel support upper pendulum (1), the second positioning surface (102) being perpendicular to the first positioning surface (101), and the second positioning surface (102) is formed on one side of the width direction of the cylindrical steel support upper pendulum (1); The first positioning component (3) also forms a second base surface (303) that is centrally symmetrical along the axis of the core shaft (2) and perpendicular to the axis of the core shaft (2). The second base surface (303) can fit with the second positioning surface (102).
5. The cylindrical steel support swing-up processing tool as claimed in claim 4, characterized in that: The first positioning assembly (3) comprises a plurality of side plates (31) and ribs (32) connecting adjacent side plates (31), and at least two of the side plates (31) are provided with an L-shaped groove on a side away from the core shaft (2), and two intersecting side walls of the L-shaped groove respectively form the first base surface (301) and the second base surface (303).
6. The cylindrical steel support swing-up processing tool as claimed in claim 5, characterized in that: A clearance groove (304) is also provided on the first base surface (301), and the clearance groove (304) is connected to the second base surface (303) to clear the burr position of the upper pendulum (1) of the cylindrical steel support.
7. The cylindrical steel support swing-up processing tool according to claim 5 or 6, characterized in that: A third positioning surface (103) is also formed on the cylindrical steel support upper pendulum (1), wherein the third positioning surface (103) is perpendicular to the first positioning surface (101), and the third positioning surface (103) is formed on one side of the length direction of the cylindrical steel support upper pendulum (1); The processing tool also includes a second positioning component connected to the core shaft (2), and a third base surface is formed on the second positioning component, which is symmetrical along the axis of the core shaft (2) and perpendicular to the axis of the core shaft (2), and the third base surface can be fitted with the third positioning surface (103).
8. The cylindrical steel support swing-up processing tool as claimed in claim 7, characterized in that: The second positioning assembly includes a vertical plate, which is connected to the core shaft (2) and is located on one side of the first positioning assembly (3) along the axial direction of the core shaft (2). The plane of the vertical plate facing the first positioning assembly (3) forms the third base surface.
9. The cylindrical steel support swing-up processing tool as claimed in claim 8, characterized in that: The vertical plate comprises a main body and a plurality of positioning blocks connected to the main body and symmetrically distributed along the axis of the core shaft (2); the main body is connected to the core shaft (2); and the plane of the positioning blocks facing the first positioning assembly (3) forms the third base surface; The positioning block can be detachably connected to the body.
10. A processing equipment, characterized in that: It comprises a lathe and a cylindrical steel support swing-up processing tool as described in any one of claims 1 to 9, and the core shaft (2) is clamped on the lathe.