Cutting waste cleaning device based on fish-bellied sill production

Abstract

The utility model relates to a cutting waste cleaning device based on fish belly sill production, which comprises a material conveying mechanism and a waste transfer mechanism, the material conveying mechanism comprises a conveying jig frame, a conveying roller way and a workpiece restraining assembly, the conveying jig frame is of a rectangular frame structure with a hollow middle part, and the conveying roller way is arranged at the top of the conveying jig frame; the multiple sets of workpiece restraining assemblies are arranged on the top of the conveying jig frame along the conveying roller way, and the waste transferring mechanism is arranged below the conveying roller way. The waste discharging device has the advantages that waste generated by cutting can be discharged from a cutting station in time, convenience and rapidness are achieved, and production efficiency and safety are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of fish belly beam production, and particularly relates to a cutting waste cleaning device based on fish belly beam production. Background Art

[0002] The fish belly beam has high bending strength, with a large middle cross-section that gradually decreases towards both ends of the beam. It can be used as a lower side beam in structures such as locomotives and carriages.

[0003] Fishbelly beams are typically manufactured from I-beams. After loading, the first step is to cut the webs at both ends of the material, creating a fishbelly shape. This process is followed by wing cutting and hole cutting. The material removed during production becomes waste, which must be promptly removed to avoid impacting subsequent processing. Currently, this process is typically performed manually, but manual cleaning is time-consuming and labor-intensive. Due to the complex and complex structure of fishbelly beam production and processing equipment, manual waste removal is not only inconvenient but also dangerous. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a cutting waste cleaning device based on fish belly beam production, which can discharge the waste generated by cutting from the cutting station in a timely manner, which is convenient and fast, and improves production efficiency and safety.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A cutting waste cleaning device based on fish belly beam production includes a material transmission mechanism and a waste transfer mechanism. The material transmission mechanism includes a transmission frame, a transmission roller, and a workpiece constraint assembly. The transmission frame is a rectangular frame structure with a hollow middle. The transmission roller is arranged on the top of the transmission frame. There are multiple groups of workpiece constraint assemblies, and the multiple groups of workpiece constraint assemblies are arranged on the top of the transmission frame along the transmission roller. The waste transfer mechanism is arranged below the transmission roller.

[0007] Furthermore, the transmission roller includes a roller group and a drive motor. There are two roller groups and the two roller groups are symmetrically arranged on both sides of the top of the transmission tire frame. The roller group includes multiple transmission rollers and multiple driven rollers. The multiple transmission rollers and multiple driven rollers are alternately arranged along the raw material transmission direction. The transmission rollers on one side of the transmission tire frame are driven by the drive motor on the top of the transmission tire frame.

[0008] Furthermore, the workpiece constraint assembly includes a constraint plate, a corner motor and a constraint lever. The constraint plate is upright on both sides of the top of the transmission tire frame. Corner motors are provided on the top and bottom of the constraint plate. The constraint lever is provided on the opposite side of the two constraint plates and connected to the output end of the corner motor.

[0009] Furthermore, the waste transfer mechanism includes a transport track, a rail trolley, a support frame, an electric lift, and a waste support plate. There are two transport tracks, and the two tracks are arranged in parallel under the transmission roller and perpendicular to the material transmission direction. There are rail trolleys on both transport tracks, and the two ends of the support frame are respectively arranged on the two rail trolleys. There are electric lifts at both ends of the support frame, and the two ends of the waste support plate are respectively arranged at the output ends of the two electric lifts.

[0010] Furthermore, the transmission roller also includes a lateral guide wheel, which is arranged between the transmission roller and the driven roller.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] The utility model arranges a transmission frame, a transmission roller, a workpiece restraint assembly, and a waste transfer mechanism, so that the waste generated by cutting the raw materials can directly fall from the hollow part in the middle of the transmission frame to the waste transfer mechanism, and then the waste transfer mechanism can transfer the waste from the cutting station in time, the transmission roller can stably support and transfer the raw materials, and the workpiece restraint assembly can fix the raw materials, thereby preventing the waste from moving with the raw materials themselves during the cutting process and failing to fall smoothly from the hollow part in the middle of the transmission frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a partial structural diagram of the material transmission mechanism in the present utility model;

[0015] Figure 3 It is a structural diagram of the waste transfer mechanism in the utility model.

[0016] In the figure: 1. Transport frame; 2. Drive motor; 3. Transport roller; 4. Driven roller; 5. Constraint plate; 6. Corner motor; 7. Constraint bar; 8. Transport track; 9. Track trolley; 10. Support frame; 11. Electric lift; 12. Waste support plate; 13. Side guide wheel. DETAILED DESCRIPTION

[0017] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.

[0018] Such as 1- Figure 3As shown in the figure, a cutting waste cleaning device for fish belly beam production includes a material conveying mechanism and a waste transfer mechanism. The material conveying mechanism comprises a conveying frame 1, a conveying roller, and a workpiece restraint assembly. The conveying frame 1 is a rectangular frame structure with a hollow center. The conveying roller is located on top of the conveying frame 1 and can stably support and transfer the raw materials. There are multiple sets of workpiece restraint assemblies, which are located on top of the conveying frame 1 along the conveying rollers and are used to clamp and secure the raw materials. The waste transfer mechanism is located below the conveying rollers and is used to transfer the waste.

[0019] When the conveyor roller transports the raw material to the cutting station, the workpiece restraint assembly clamps and fixes the raw material, and the waste transfer mechanism moves to the bottom of the conveyor roller and corresponds to the hollow part of the conveyor frame 1. Then the cutting equipment starts to cut the raw material, and the waste generated by the cutting falls directly from the hollow part in the middle of the conveyor frame 1 to the waste transfer mechanism. After the cutting is completed, the waste transfer mechanism will transfer the waste out of the cutting station in time.

[0020] like Figure 2 As shown, the conveyor roller conveyor includes a roller assembly and a drive motor 2. Two roller assemblies are provided, symmetrically positioned on either side of the top of a conveyor frame 1. Waste materials fall through the hollow space between the two roller assemblies. The roller assembly includes multiple conveyor rollers 3 and multiple driven rollers 4, which are alternately mounted on the top of the conveyor frame 1 along the direction of material transport. The conveyor rollers 3 on one side of the conveyor frame 1 are driven by the drive motor 2 mounted on the top of the conveyor frame 1. Driven by the drive motor 2, the alternating arrangement of the conveyor rollers 3 and driven rollers 4 achieves a master-slave relay conveyance of the materials. This ensures smoother and more reliable material transport, and damage to a single roller motor will not affect normal material transport.

[0021] like Figure 2 As shown, the workpiece restraint assembly includes restraint plates 5, a corner motor 6, and restraint bars 7. The restraint plates 5 are vertically fixed to either side of the top of the conveyor frame 1. Corner motors 6 are mounted on both the top and bottom of the restraint plates 5. The restraint bars 7 are located on opposite sides of the restraint plates 5 and are fixed to the output ends of the corner motors 6. Specifically, one end of the restraint bars 7 is fixed to the output end of the corner motor 6, while the other end is a free end that rotates around the output end of the corner motor 6. During material conveyance, the restraint bars 7 are in an initial position, with their free ends away from the material. When the material is at the cutting station, the corner motor 6 drives the restraint bars to rotate, causing the free ends of the restraint bars to rotate to the inside of the material flange, where they then abut against the inner side of the material flange. Ultimately, the restraint bars on either side of the conveyor frame 1 clamp the material flange, ensuring stable positioning of the material and preventing waste material from moving with the material during the cutting process and falling smoothly through the hollow space in the center of the conveyor frame 1.

[0022] like Figure 3 As shown, the waste transfer mechanism includes a transport track 8, a rail trolley 9, a support frame 10, an electric lift 11, and a waste support plate 12. There are two transport tracks 8, which are installed in parallel below the conveyor roller and perpendicular to the material conveying direction. The rail trolley 9 is installed on each of the two transport tracks 8. The two ends of the support frame 10 are fixedly supported on the two rail trolleys 9. The electric lifts 11 are installed on both ends of the support frame 10. The ends of the waste support plate 12 are fixedly supported on the output ends of the two electric lifts 11. When the raw material is transferred to the cutting station, the rail trolley 9 moves along the transport track 8, and then drives the support frame 10, the electric lift 11, and the waste support plate 12 to move as a whole to the bottom of the transport roller, and then the electric lift 11 drives the waste support plate 12 to rise to the top hollow of the transport tire frame 1, ready to receive the waste. When the cut waste falls from the hollow between the two sets of roller groups to the waste support plate 12, the electric lift 11 drives the waste support plate 12 to descend, and then the rail trolley 9 moves in the opposite direction along the transport track 8, and then transfers the waste out of the cutting station. The transfer process is convenient and fast, eliminating the need for manual transfer of waste, and improving production efficiency and safety.

[0023] like Figure 2 As shown, the transmission roller also includes a lateral guide wheel 13, which is installed between the transmission roller 3 and the driven roller 4. During the transmission of the raw materials, the lateral guide wheel 13 rolls in contact with the flange of the raw materials to achieve lateral limitation and guidance of the raw materials, prevent the raw materials from lateral deviation during the transmission process, ensure that the web of the raw materials corresponds to the hollow part of the transmission tire frame 1, and enable the waste materials to fall accurately.

[0024] Finally, although the above description has shown and described the embodiments of the present invention, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting waste cleaning device based on fish belly beam production, characterized by: The invention comprises a material transmission mechanism and a waste transfer mechanism. The material transmission mechanism comprises a transmission frame (1), a transmission roller, and a workpiece restraint assembly. The transmission frame (1) is a rectangular frame structure with a hollow middle. The transmission roller is arranged on the top of the transmission frame (1). The workpiece restraint assembly is provided with multiple groups. The multiple groups of workpiece restraint assemblies are arranged on the top of the transmission frame (1) along the transmission roller. The waste transfer mechanism is arranged below the transmission roller.

2. The cutting waste cleaning device based on fish belly beam production according to claim 1 is characterized in that: The transmission roller comprises a roller group and a drive motor (2); the roller group is provided with two groups and the two groups of roller groups are symmetrically arranged on both sides of the top of the transmission tire frame (1); the roller group comprises a plurality of transmission rollers (3) and a plurality of driven rollers (4); the plurality of transmission rollers (3) and the plurality of driven rollers (4) are alternately arranged along the raw material transmission direction; the transmission rollers (3) on one side of the transmission tire frame (1) are driven by the drive motor (2) on the top of the transmission tire frame (1).

3. The cutting waste cleaning device based on fish belly beam production according to claim 2 is characterized in that: The workpiece restraining assembly comprises a restraining plate (5), a corner motor (6) and a restraining bar (7); the restraining plate (5) is vertically arranged on both sides of the top of the transmission tire frame (1); the top and bottom of the restraining plate (5) are both provided with a corner motor (6); the restraining bar (7) is arranged on the opposite side of the two restraining plates (5) and is connected to the output end of the corner motor (6).

4. The cutting waste cleaning device based on fish belly beam production according to claim 1 is characterized in that: The waste transfer mechanism comprises a transport track (8), a track trolley (9), a support frame (10), an electric lift (11), and a waste support plate (12). Two transport tracks (8) are provided, and the two tracks are arranged in parallel below the transmission roller and perpendicular to the material transmission direction. The two transport tracks (8) are both provided with a track trolley (9). Both ends of the support frame (10) are respectively provided on the two track trolleys (9). Both ends of the support frame (10) are provided with electric lifts (11). Both ends of the waste support plate (12) are respectively provided at the output ends of the two electric lifts (11).

5. The cutting waste cleaning device based on fish belly beam production according to claim 2 is characterized in that: The transmission roller also includes a lateral guide wheel (13), which is arranged between the transmission roller (3) and the driven roller (4).

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