Drum-type feeding belt abrasion machine

By introducing a U-shaped plate and cleaning brush into the wearer, automatically cleaning the rotating roller debris, and using the dust collection assembly to filter and collect debris, the problem of debris affecting the accuracy of the test in wear tests is solved, and automated debris cleaning and efficient testing are achieved.

CN223251287UActive Publication Date: 2025-08-22QINGDAO ZHONGKANG RUBBER CO LTD
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Patent Information

Application Number
CN202422524715.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-22
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

When existing wearers test the wear resistance of feed belts, debris adhere to the rotating drum affects the accuracy of the test results, and require manual cleaning, which wastes time and labor.

Method used

A roller feed belt wearer is designed, using a U-shaped plate and a cleaning brush to automatically clean the debris on the rotating drum, and the debris is adsorbed into the dust collector box through the dust collection assembly, and filtered with a filter net and facilitate cleaning.

Benefits of technology

Automatic debris cleaning is achieved, the accuracy of wear test results is ensured, manual intervention is reduced, and testing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223251287U_ABST
    Figure CN223251287U_ABST
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Abstract

The utility model discloses a drum-type feeding belt abrasion machine which comprises an abrasion machine body, a rotary drum is installed in the abrasion machine body, an installation block is connected in the abrasion machine body through a driving assembly, a sample clamp holder is installed at the bottom of the installation block, a pressurizing weight is installed at the upper end of the sample clamp holder, and the pressurizing weight is connected with the rotary drum. A U-shaped plate is fixedly connected to the rear side wall of the mounting block, two cleaning brushes are connected to the side wall of the U-shaped plate through screws, and the two cleaning brushes abut against the rotating roller and are located on the left side and the right side of the mounting block correspondingly. The device is reasonable in structural design, can be used for respectively cleaning chippings on the front side and the rear side of a sample on the rotary drum, preventing the chippings from being adhered to the rotary drum to influence the abrasion work, ensuring the accuracy of a test result, and can be used for adsorbing the cleaned chippings into the dust collection box and filtering the chippings out through the filter screen, so that the working efficiency is improved. And the filter screen and scraps can be conveniently cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of abrasion machines, in particular to a roller-type feeding belt abrasion machine. Background Art

[0002] Conveyor belts are widely used in agriculture, industrial mining, and transportation to transport a variety of solid, bulk, and powdered materials or finished goods. They offer continuous, efficient, and high-angle transport. They are also safe, easy to use, and maintain, offering low freight costs. They can also shorten transportation distances, reduce project costs, and save manpower and material resources. Wear resistance is a key performance indicator for conveyor belts, so it's often tested using an abrasion tester.

[0003] The standard stipulates that the wear generated by rubbing a cylindrical specimen against a certain grade of emery cloth over a specified distance at a specified contact pressure and area is measured. The wear occurs at one end of the cylindrical specimen. The emery cloth is attached to the surface of a rotating drum, and the specimen is pressed against the cloth, moving laterally along the drum. During this process, the friction between the specimen and the emery cloth produces a large amount of debris. This debris adheres to the drum, affecting the coefficient of friction of the cloth and the accuracy of the test results. This requires constant cleaning, which wastes considerable manpower and time. To address this problem, we have designed a drum-type feeder belt abrasion tester. Summary of the Invention

[0004] The purpose of the utility model is to solve the problems existing in the prior art, and a roller-type feeding belt abrasion machine is proposed, which can automatically clean the debris on the front and rear sides of the sample on the rotating roller, avoid the debris adhering to the rotating roller and affecting the abrasion work, ensure the accuracy of the test results, and can adsorb the cleaned debris into the dust collection box, and filter out the debris through the filter, and facilitate the cleaning of the filter and debris.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A roller-type feeding belt abrasion machine comprises an abrasion machine body, a rotating roller is installed in the abrasion machine body, a mounting block is connected to the abrasion machine body through a driving assembly, a sample holder is installed at the bottom of the mounting block, a pressurized weight is installed at the upper end of the sample holder, the rear side wall of the mounting block is fixedly connected to a U-shaped plate, the side walls of the U-shaped plate are connected to two cleaning brushes by screws, the two cleaning brushes are both against the rotating roller and are respectively located on the left and right sides of the mounting block, a dust collecting assembly is provided in the abrasion machine body, a connecting plate is fixedly connected between the inner side walls at both ends of the U-shaped plate, a notch is provided on the connecting plate, the collecting end of the dust collecting assembly extends into the notch, and two fixing assemblies extending into the notch and against the collecting end of the dust collecting assembly are symmetrically provided on the connecting plate.

[0007] Preferably, the drive assembly includes a limit rod fixedly connected to the wear machine body, the mounting block is slidably sleeved on the limit rod, and a threaded rod driven by a servo motor is installed in the wear machine body, and the thread of the threaded rod passes through the mounting block.

[0008] Preferably, the dust collecting assembly includes a dust collecting box installed in the wear machine body, a dust collecting box slidably connected to the dust collecting box and abutting against the inner side wall of the dust collecting box, a filter frame is fixedly connected to the dust collecting box, a filter screen is installed through the filter frame, and the upper end of the filter frame is fixedly connected to a cover plate abutting against the upper end of the dust collecting box, a suction fan is installed on the side wall of the wear machine body, the air inlet end of the suction fan is communicated with one end side wall of the dust collecting box, and a telescopic hose is installed through the other end side wall of the dust collecting box, and the telescopic hose extends into the recess.

[0009] Preferably, the end of the telescopic hose is provided with a bell mouth.

[0010] Preferably, the fixing assembly includes a guide slot provided on the front side wall of the connecting plate and connected to the recess, a fixing block adapted to the guide slot and extending into the recess is slidably connected in the guide slot, the fixing block abuts against the side wall of the telescopic hose, and a plurality of springs are connected between the fixing block and the inner side wall of the guide slot.

[0011] Preferably, the front and rear side walls at opposite ends of the two fixing blocks are both inclined.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. In this drum-type feed belt abrasion machine, the feed belt sample moves and generates friction with the emery cloth on the rotating drum to abrade. The U-shaped plate moves with the mounting block. Two cleaning brushes can automatically clean the debris on the front and rear sides of the sample on the rotating drum respectively, avoiding the debris adhering to the rotating drum and affecting the abrasion work, thereby ensuring the accuracy of the test results.

[0014] 2. This roller-type feeding belt wear machine has a telescopic hose that can be extended and retracted to enable it to move stably along with the U-shaped plate. The telescopic hose and the bell mouth can absorb the cleaned debris into the dust box and filter the debris out through the filter. Pulling the cover upwards can remove the filter frame and dust box, and then clean the filter and debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the external structure of a roller-type feeding belt wear machine proposed in the utility model;

[0016] Figure 2 This is a schematic diagram of the internal front structure of a roller-type feeding belt wear machine proposed in the utility model;

[0017] Figure 3 This is a schematic diagram of the internal rear view structure of a roller-type feed belt wear machine proposed in the utility model;

[0018] Figure 4 for Figure 3 A magnified view of the structure at center A;

[0019] Figure 5 This is a schematic diagram of the connection between the dust box, filter frame, and cover.

[0020] In the figure: 1. Wear machine body; 2. Rotating drum; 3. Threaded rod; 4. Limit rod; 5. Mounting block; 6. Cover plate; 7. U-shaped plate; 8. Cleaning brush; 9. Connecting plate; 10. Guide chute; 11. Fixing block; 12. Spring; 13. Telescopic hose; 14. Bell mouth; 15. Dust box; 16. Suction fan; 17. Dust box; 18. Filter frame. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] Reference Figure 1-Figure 5, a roller-type feed belt abrasion machine, including an abrasion machine body 1, a rotating drum 2 is installed in the abrasion machine body 1, and the rotating drum 2 is driven to rotate by a driving motor installed in the abrasion machine body 1. The side wall of the rotating drum 2 is provided with gauze, which can abrade the feed belt. The abrasion machine body 1 is connected with a mounting block 5 through a driving assembly. The driving assembly includes a limiting rod 4 fixedly connected to the abrasion machine body 1, and the mounting block 5 is slidably sleeved on the limiting rod 4. A threaded rod 3 driven by a servo motor is installed in the abrasion machine body 1. The threaded rod 3 threads through the mounting block 5. The threaded rod 3 is driven to rotate by the servo motor installed in the abrasion machine body 1. The rotation of the threaded rod 3 can move the mounting block 5 under the action of its thread engagement;

[0023] A sample holder is mounted at the bottom of the mounting block 5, and a pressurized weight is mounted on the upper end of the sample holder. The sample holder and the pressurized weight have the same structure and working principle as those of the application with publication number: CN205333450U, entitled: A sample holder and pressurized weight in a rotary drum abrasion machine. This is prior art and will not be described in detail here.

[0024] The rear side wall of the mounting block 5 is fixedly connected with a U-shaped plate 7. Two cleaning brushes 8 are connected to the side wall of the U-shaped plate 7 by screws. The two cleaning brushes 8 are both against the rotating drum 2 and are respectively located on the left and right sides of the mounting block 5. The U-shaped plate 7 moves with the mounting block 5, so that the two cleaning brushes 8 can clean the rotating drum 2 on both the front and rear sides of the sample to prevent the residual debris on the rotating drum 2 from affecting the wear work.

[0025] The wear machine body 1 is provided with a dust collection assembly, which includes a dust box 15 installed in the wear machine body 1, a dust box 17 that is slidably connected to the dust box 15 and abuts against the inner side wall of the dust box 15, a filter frame 18 is fixedly connected to the dust box 17, and a filter screen is installed on the filter frame 18. The filter screen can filter out the wear debris for centralized processing. The front and rear side walls of the filter frame 18 are fixedly connected with a baffle located between the dust box 17 and the cover plate 6 and abutting against the inner side wall of the dust box 15, so as to prevent the debris from passing through the filter frame 18 and the collection The gap between the inner walls of the dust box 15 is floating, and the upper end of the filter frame 18 is fixedly connected to the cover plate 6 that abuts the upper end of the dust box 15. The side wall of the wear machine body 1 is installed with a suction fan 16. The air inlet end of the suction fan 16 is communicated with one end side wall of the dust box 15. The other end side wall of the dust box 15 is penetrated and installed with a telescopic hose 13. The telescopic hose 13 extends into the recess. The end of the telescopic hose 13 is provided with a bell mouth 14. The setting of the bell mouth 14 facilitates the entry of wear debris into the telescopic hose 13. The telescopic hose 13 can be telescopic and move together with the mounting block 5.

[0026] The two ends of the U-shaped plate 7 are fixedly connected to each other with a connecting plate 9, and a notch is provided on the connecting plate 9. The collecting end of the dust collecting assembly extends into the notch. The connecting plate 9 is symmetrically provided with two fixing components extending into the notch and abutting the collecting end of the dust collecting assembly. The fixing component includes a guide slide 10 provided on the front side wall of the connecting plate 9 and communicated with each other in the notch. A fixing block 11 adapted to and extending into the notch is slidably connected in the guide slide 10. The fixing block 11 abuts against the side walls of the telescopic hose 13 to fix the telescopic hose 13 in the notch, so that the telescopic hose 13 can absorb the cleaned debris. A plurality of springs 12 are connected between the fixing block 11 and the inner side wall of the guide slide 10. The spring 12 is an elastic spring. In the natural state, the fixing block 11 can be pushed out of the guide slide 10. The front and rear side walls of the opposite ends of the two fixing blocks 11 are inclined to facilitate the telescopic hose 13 to be stuck in or taken out of the notch.

[0027] The functional principle of this utility model can be explained through the following operation modes:

[0028] In the present invention, when the drum-type feed belt abrasion machine is working, the feed belt sample is clamped in the sample holder, the pressure weight is added according to the regulations, the rotating drum 2 is started to rotate, the driving assembly is started to drive the mounting block 5 to move horizontally, the sample and the sandpaper on the rotating drum 2 generate friction to abrade, the U-shaped plate 7 moves with the mounting block 5, and the two cleaning brushes 8 can respectively clean the debris adhered to the front and rear sides of the mounting block 5 on the rotating drum 2 to prevent the debris adhering to the rotating drum 2 from affecting the abrasion work;

[0029] The suction fan 16 is started and sucks air, and the debris is sucked into the dust box 15 through the telescopic hose 13 and the bell mouth 14, and the debris is filtered out through the filter. The telescopic hose 13 is extended and retracted so that it can stably move with the U-shaped plate 7;

[0030] Since the front and rear side walls of the fixing block 11 are both inclined, pulling the telescopic hose 13 outward can move the fixing block 11 into the guide slot 10 to remove the telescopic hose 13. Similarly, pressing the telescopic hose 13 into the recess can fix the telescopic hose 13 on the connecting plate 9.

[0031] The filter frame 18 and the dust box 17 can be taken out by pulling the cover plate 6 upwards, so that the filter screen can be cleaned and the debris accumulated in the dust box 17 can be cleaned.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A roller-type feed belt wear machine, comprising a wear machine body (1), characterized in that: A rotating drum (2) is installed in the wear machine body (1), and a mounting block (5) is connected to the wear machine body (1) through a driving component. A sample holder is installed at the bottom of the mounting block (5), and a pressurizing weight is installed at the upper end of the sample holder. The rear side wall of the mounting block (5) is fixedly connected to a U-shaped plate (7), and the side wall of the U-shaped plate (7) is connected to two cleaning brushes (8) by screws. The two cleaning brushes (8) are both against the rotating drum (2) and are respectively located on the left and right sides of the mounting block (5). A dust collecting component is provided in the wear machine body (1), and a connecting plate (9) is fixedly connected between the inner side walls of the two ends of the U-shaped plate (7). A notch is opened on the connecting plate (9), and the collecting end of the dust collecting component extends into the notch. Two fixing components extending into the notch and against the collecting end of the dust collecting component are symmetrically provided on the connecting plate (9).

2. A roller-type feed belt wear machine according to claim 1, characterized in that: The drive assembly comprises a limit rod (4) fixedly connected to the wear machine body (1); the mounting block (5) is slidably sleeved on the limit rod (4); a threaded rod (3) driven by a servo motor is installed in the wear machine body (1); the threaded rod (3) is threadedly passed through the mounting block (5).

3. The roller-type feed belt wear machine according to claim 1, characterized in that: The dust collecting assembly comprises a dust collecting box (15) installed in the wear machine body (1), a dust collecting box (17) slidingly connected to the dust collecting box (15) and abutting against the inner side wall of the dust collecting box (15), a filter frame (18) fixedly connected to the dust collecting box (17), a filter screen is installed through the filter frame (18), and the upper end of the filter frame (18) is fixedly connected to a cover plate (6) abutting against the upper end of the dust collecting box (15), a suction fan (16) is installed on the side wall of the wear machine body (1), an air inlet end of the suction fan (16) is communicated with one end side wall of the dust collecting box (15), and a telescopic hose (13) is installed through the other end side wall of the dust collecting box (15), and the telescopic hose (13) extends into the recess.

4. A roller-type feed belt wear machine according to claim 3, characterized in that: The end of the telescopic hose (13) is provided with a bell mouth (14).

5. The roller-type feed belt wear machine according to claim 3, characterized in that: The fixing assembly comprises a guide slot (10) provided on the front side wall of the connecting plate (9) and communicating with the recess, wherein a fixing block (11) adapted to the guide slot and extending into the recess is slidably connected in the guide slot (10), the fixing block (11) abuts against the side wall of the telescopic hose (13), and a plurality of springs (12) are connected between the fixing block (11) and the inner side wall of the guide slot (10).

6. The roller-type feed belt wear machine according to claim 5, characterized in that: The front and rear side walls of the opposite ends of the two fixing blocks (11) are both inclined.

Citation Information

Patent Citations

  • Rotatory roller formula wearing and tearing machine

    CN205333450U