Welded pipe grinding machine

Through the grinding components and cleaning components of the welded pipe grinder, the problem of fine slag residue in the inner wall of the welded pipe is solved, and efficient grinding effect and improved welded pipe quality are achieved.

CN223251315UActive Publication Date: 2025-08-22ZHONGSHAN XUANYI PIPE CO LTD
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Patent Information

Application Number
CN202422126168.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-22
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The fine slag inside the welded pipe is prone to remain during the grinding process, affecting the grinding accuracy and effect, resulting in a decrease in the quality and performance of the welded pipe.

Method used

A welded pipe grinding machine is designed, which includes grinding components, cleaning components and clamping components. The inner wall is polished by a hollow shaft motor driving the grinding block, and fine slag is sucked away through the suction port and the negative pressure air source, and the wind block reduces air inlet and enhances suction force.

Benefits of technology

The cleanliness and grinding efficiency of the inner wall of the welded pipe is improved, the quality and performance of the welded pipe is ensured, and the efficient fine slag removal and grinding accuracy is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welded pipe grinding machine which comprises a grinding assembly and a cleaning assembly, the cleaning assembly is installed on the grinding assembly, the grinding assembly comprises a hollow shaft motor, the hollow shaft motor is connected with a driving rod, the right side of the driving rod is arranged in a welded pipe body, a grinding block is fixed to the outer side of the right end of the driving rod, and the driving rod is of a hollow structure. The right side of the driving rod is provided with an air suction port, the right side of the air suction port is fixedly provided with an air blocking block, and the section diameter of the air blocking block is smaller than that of the grinding block. The polishing assembly can process the inner wall of the welded pipe to ensure the polishing effect; the cleaning assembly sucks and treats fine slag generated in the polishing process through suction force generated by a negative pressure air source through an air suction port, air entering the other end is effectively reduced through an air blocking block, then the suction force of the polishing end is enhanced, the air suction effect is greatly improved, and the cleanliness of the interior of the welded pipe is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe grinding machines, in particular to a welded pipe grinding machine. Background Art

[0002] During the production process of welded pipes, if the welding process is not properly controlled or the raw materials contain impurities, welding spatter, welding slag, oxides or other forms of impurity residues may appear in the weld seam inside the welded pipe.

[0003] During the internal grinding process of the welded pipe, the fine slag generated by the grinding is easily redeposited and remains inside the welded pipe during the continuous grinding process.

[0004] In actual use, the problem of residual fine slag is particularly significant when the welded pipe is still in the grinding state. The residual fine slag will be continuously stirred up, but it cannot be discharged or completely removed in time. The residual fine slag will directly affect the accuracy and effect of grinding, resulting in the smoothness of the internal surface of the welded pipe failing to meet the expected standards, and may even form new uneven surfaces or scratches, thereby affecting the overall quality and subsequent performance of the welded pipe.

[0005] Therefore, a welded pipe grinding machine is needed to solve the above problems. Utility Model Content

[0006] Technical problems solved

[0007] In view of the shortcomings of the existing technology, the utility model provides a welded pipe grinding machine to solve the problem mentioned in the background technology that the residual fine slag will be continuously stirred up during the grinding process, and the residual fine slag will directly affect the grinding accuracy and effect.

[0008] Technical Solution

[0009] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a welding pipe grinding machine, comprising a grinding assembly, a cleaning assembly, a clamping assembly and a driving assembly, a driving assembly being provided on the lower side of the clamping assembly, a welding pipe body being provided between the clamping assembly and the driving assembly, a grinding assembly being provided on the left side of the driving assembly, and a cleaning assembly being installed on the grinding assembly, the grinding assembly comprising a hollow shaft motor, the hollow shaft motor being connected to a driving rod, the right side of the driving rod being provided inside the welding pipe body, a grinding block being fixed on the outer side of the right end of the driving rod, the driving rod being a hollow structure, the cleaning assembly comprising an air intake port, an air intake port being provided on the right side of the driving rod, a wind shield being fixed on the right side of the air intake port, the cross-sectional diameter of the wind shield being smaller than the cross-sectional diameter of the grinding block, a rotary joint being installed on the left side of the hollow shaft motor, and the rotary joint being connected to a negative pressure air source.

[0010] Preferably, the connection between the hollow shaft motor and the driving rod is fixed by a connecting rod.

[0011] Preferably, the clamping assembly includes a support frame, a threaded rod is movably mounted on the front side of the support frame, an internal threaded block is mounted on the outer side of the threaded rod, and two sets of first clamping wheels are movably mounted on the outer side of the internal threaded block through bearings.

[0012] Preferably, two groups of second clamping wheels are movably mounted on the lower end of the support frame, and the two groups of second clamping wheels correspond vertically to the first clamping wheels.

[0013] Preferably, a wheel disc is fixed to the upper end of the threaded rod.

[0014] Preferably, two sets of guide rods are fixed to the front end of the support frame, and the guide rods are movably installed on both sides of the internal thread block.

[0015] Preferably, the driving assembly includes a driving motor, and the driving motor is installed on the lower end of the support frame through a motor bracket. The driving motor is connected to the second clamping wheel on the left side, and the two groups of the second clamping wheels are connected by a synchronous transmission belt.

[0016] Beneficial effects

[0017] The utility model provides a welded pipe grinder with the following beneficial effects: in actual use, the grinding component can process the inner wall of the welded pipe to ensure the grinding effect; the cleaning component uses the suction force generated by the negative pressure air source through the suction port to suck in and process the fine slag generated during the grinding process; the wind shield effectively reduces the air entering the other end, thereby enhancing the suction force at the grinding end, greatly improving the suction effect, and ensuring the cleanliness of the inside of the welded pipe; this comprehensive design not only improves the grinding efficiency, but also ensures the quality and performance of the welded pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the disassembly structure of the utility model;

[0020] Figure 3 It is a schematic diagram of a partial cutaway structure of the present utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the clamping assembly and the driving assembly in the utility model.

[0022] In the figure: 1. Welding pipe body; 2. Grinding assembly; 21. Hollow shaft motor; 22. Connecting rod; 23. Driving rod; 24. Grinding block; 3. Cleaning assembly; 31. Wind shield; 32. Air intake; 33. Rotary joint; 4. Clamping assembly; 41. Support frame; 42. Threaded rod; 421. Wheel; 43. Guide rod; 44. Internal thread block; 45. Bearing; 46. First clamping wheel; 5. Driving assembly; 51. Motor bracket; 52. Driving motor; 53. Second clamping wheel; 54. Synchronous transmission belt. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0026] See also Figure 1-4The utility model provides a technical solution: a welding pipe grinding machine, including a grinding assembly 2, a cleaning assembly 3, a clamping assembly 4 and a driving assembly 5. The driving assembly 5 is arranged on the lower side of the clamping assembly 4, and the welding pipe main body 1 is arranged between the clamping assembly 4 and the driving assembly 5. The grinding assembly 2 is arranged on the left side of the driving assembly 5, and the cleaning assembly 3 is installed on the grinding assembly 2. The grinding assembly 2 includes a hollow shaft motor 21, and the hollow shaft motor 21 is connected to a driving rod 23. The right side of the driving rod 23 is arranged inside the welding pipe main body 1, and a grinding block 24 is fixed on the outer side of the right end of the driving rod 23. The driving rod 23 is a hollow structure. The cleaning assembly 3 includes an air intake port 32, and an air intake port 32 is opened on the right side of the driving rod 23. A windshield block 31 is fixed to the right side of the air intake port 32. The cross-sectional diameter of the windshield block 31 is smaller than the cross-sectional diameter of the grinding block 24. A rotary joint 33 is installed on the left side of the hollow shaft motor 21, and the rotary joint 33 is connected to a negative pressure air source;

[0027] During use, the hollow shaft motor 21 provides power for the grinding process, driving the grinding block 24 to rotate at high speed. The driving rod 23 connects the hollow shaft motor 21 and the grinding block 24 to transmit rotational power. The hollow structure provides the necessary air flow channel for the cleaning component 3. The grinding block 24 is in direct contact with the inside of the weld pipe to perform fine grinding operations to remove unevenness on the inner wall. The air intake 32 uses the suction generated by the negative pressure air source to promptly absorb the fine slag generated during the grinding process. The windshield block 31 is used to reduce the air entering the other end, thereby increasing the suction to the grinding end. The rotary joint 33 is connected between the hollow shaft motor 21 and the negative pressure air source to keep the driving rod 23 connected to the negative pressure air source when rotating, and continuously generate negative pressure suction.

[0028] The connection between the hollow shaft motor 21 and the drive rod 23 is fixed by a connecting rod 22. The connecting rod 22 makes the connection between the hollow shaft motor 21 and the drive rod 23 more stable, and the hollow shaft motor 21 and the drive rod 23 can be separated by removing the connecting rod 22, thereby simplifying the maintenance process.

[0029] The clamping assembly 4 includes a support frame 41, a threaded rod 42 is movably installed on the front side of the support frame 41, an internal thread block 44 is installed on the outside of the threaded rod 42, two groups of first clamping wheels 46 are movably installed on the outside of the internal thread block 44 through bearings 45, and two groups of first clamping wheels 46 are movably installed on the outside of the internal thread block 44 through bearings 45. These clamping wheels can move with the lifting and lowering of the internal thread block 44, and the lifting and lowering of the thread block can be controlled by rotating the threaded rod 42.

[0030] Two sets of second clamping wheels 53 are movably installed at the lower end of the support frame 41. The two sets of second clamping wheels 53 are perpendicular to the first clamping wheels 46. When the first clamping wheels 46 are clamped and released by the lifting and lowering of the threaded rod 42, the second clamping wheels 53 provide additional support and fixation at the lower end of the support frame 41 to ensure that the welded pipe will not move or shake in the vertical direction.

[0031] A wheel disc 421 is fixed to the upper end of the threaded rod 42 . The design of the wheel disc 421 increases the operating area, provides better torque transmission, and enables the threaded rod 42 to be rotated more easily.

[0032] Two sets of guide rods 43 are fixed to the front end of the support frame 41. The guide rods 43 are movably installed on both sides of the internal thread block 44. The function of the guide rods 43 is to ensure that the internal thread block 44 can maintain the correct position and direction during the lifting process.

[0033] The driving assembly 5 includes a driving motor 52. The driving motor 52 is installed at the lower end of the support frame 41 through the motor bracket 51. The driving motor 52 is connected to the second clamping wheel 53 on the left. The two groups of second clamping wheels 53 are connected through a synchronous transmission belt 54. When the welded pipe is clamped by the two groups of second clamping wheels 53, the power of the driving motor 52 can be used to make the welded pipe body 1 rotate and move under the drive of the two groups of second clamping wheels 53. When the second clamping wheel 53 on the left rotates, the second clamping wheel 53 on the right will also rotate synchronously through the transmission action of the synchronous transmission belt 54.

[0034] As an embodiment of the present invention, when the welded pipe grinding machine is used, the position of the first clamping wheel 46 can be easily adjusted by rotating the wheel disc 421 on the threaded rod 42. At the same time, the second clamping wheel 53 also provides necessary support to ensure that the welded pipe body 1 is firmly clamped. The drive motor 52 is started, so that the entire welded pipe body 1 is moved smoothly under the drive of the two sets of clamping wheels.

[0035] When the hollow shaft motor 21 is started, it will provide powerful power to the grinding block 24, making it rotate at high speed. The grinding block 24 is in direct contact with the inside of the weld pipe. During the grinding process, the grinding block 24 will effectively remove the uneven parts of the inner wall of the weld pipe. Since the driving rod 23 is a hollow structure, it provides an air flow channel. When fine slag is generated during the grinding process, the suction port 32 will use the suction generated by the negative pressure air source to suck in the fine slag in time, and the design of the wind shield block 31 cleverly reduces the air entering the other end, thereby increasing the suction to the grinding end, making the suction effect more significant. The rotary joint 33 is connected between the hollow shaft motor 21 and the negative pressure air source, which ensures that the driving rod 23 can still maintain communication with the negative pressure air source during rotation, thereby continuously generating negative pressure suction. The fine slag generated during the grinding process will be continuously sucked in and discharged through the air flow channel, effectively keeping the inside of the weld pipe clean and improving the efficiency and quality of the grinding.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welded pipe grinding machine, comprising a grinding assembly (2), a cleaning assembly (3), a clamping assembly (4) and a driving assembly (5), wherein the driving assembly (5) is provided on the lower side of the clamping assembly (4), and a welded pipe body (1) is provided between the clamping assembly (4) and the driving assembly (5), characterized in that: A grinding assembly (2) is provided on the left side of the driving assembly (5), and a cleaning assembly (3) is installed on the grinding assembly (2); The grinding assembly (2) includes a hollow shaft motor (21), the hollow shaft motor (21) is connected to a driving rod (23), the right side of the driving rod (23) is arranged inside the welding pipe body (1), a grinding block (24) is fixed to the outside of the right end of the driving rod (23), and the driving rod (23) is a hollow structure. The cleaning assembly (3) includes an air intake (32), the right side of the driving rod (23) is provided with an air intake (32), the right side of the air intake (32) is fixed with a windshield block (31), the cross-sectional diameter of the windshield block (31) is smaller than the cross-sectional diameter of the grinding block (24), and a rotary joint (33) is installed on the left side of the hollow shaft motor (21), and the rotary joint (33) is connected to a negative pressure air source.

2. The welded pipe grinding machine according to claim 1, characterized in that: The connection between the hollow shaft motor (21) and the driving rod (23) is fixed by a connecting rod (22).

3. The welded pipe grinding machine according to claim 1, characterized in that: The clamping assembly (4) comprises a support frame (41), a threaded rod (42) is movably mounted on the front side of the support frame (41), an internal thread block (44) is mounted on the outside of the threaded rod (42), and two sets of first clamping wheels (46) are movably mounted on the outside of the internal thread block (44) via bearings (45).

4. The welded pipe grinding machine according to claim 3, characterized in that: Two groups of second clamping wheels (53) are movably mounted on the lower end of the support frame (41), and the two groups of second clamping wheels (53) are perpendicularly corresponding to the first clamping wheels (46).

5. The welded pipe grinding machine according to claim 3, characterized in that: A wheel disc (421) is fixed to the upper end of the threaded rod (42).

6. The welded pipe grinding machine according to claim 3, characterized in that: Two groups of guide rods (43) are fixed to the front end of the support frame (41), and the guide rods (43) are movably installed on both sides of the internal thread block (44).

7. The welded pipe grinding machine according to claim 4, characterized in that: The driving assembly (5) includes a driving motor (52). The lower end of the support frame (41) is equipped with the driving motor (52) via a motor bracket (51). The driving motor (52) is connected to the second clamping wheel (53) on the left side. The two groups of the second clamping wheels (53) are connected via a synchronous transmission belt (54).