Diamond grinding roller and machining platform

Abstract

The utility model belongs to the technical field of brick machining equipment, and particularly discloses a diamond grinding roller which comprises a roller body, the roller body is of a cylindrical structure, and a concave grinding portion and a convex grinding portion which are distributed in the circumferential direction are sequentially arranged on the outer circumferential face of the roller body in the axial direction of the roller body. According to the diamond grinding roller provided by the utility model, the concave grinding part and the convex grinding part are arranged on the roller body, so that when a brick material is processed to form a boss and a groove, the boss and the groove can be processed at the two ends of the brick material without replacing the grinding roller.

Description

Technical Field

[0001] The utility model belongs to the technical field of brick processing equipment, in particular to a diamond grinding roller and a processing platform. Background Art

[0002] Glass kilns are equipment used to melt glass raw materials during the glassmaking process. The superstructure of a glass kiln plays a crucial role in its operation. With the continuous development of glass kilns, their superstructure designs are increasingly adopting a snap-in groove structure, which greatly improves the stability and safety of the glass kiln's superstructure. Figure 1 The figure shows an exemplary structure of a mother-and-child buckle groove in the upper structure of a glass furnace. A groove 1 and a boss 101 are provided on a brick 100, and a groove 201 and a boss 2 are provided on a brick 200. The boss 101 is buckled into the groove 201.

[0003] However, the processing and assembly of this type of brick material are both difficult, as follows: in terms of processing, the bosses and grooves on the brick material require separate grinding rollers. When processing both, the grinding rollers need to be replaced to complete the processing. Frequent replacement of grinding rollers will lead to low processing efficiency; in terms of assembly, since the bosses and grooves on the brick material are processed separately, the brick material cannot be assembled at the production site, which makes it impossible to inspect the processing accuracy of the bosses and grooves at the production site, and therefore the size of the processed bosses and grooves cannot be adjusted in time, which leads to the problem of poor assembly effect of the bosses and grooves due to insufficient processing accuracy during the assembly process. Utility Model Content

[0004] The purpose of the utility model is to overcome the above problems existing in the prior art and provide a diamond grinding roller. When the diamond grinding roller is used to process the snap-on grooves on bricks, there is no need to replace the grinding roller, thereby improving production efficiency while ensuring processing accuracy.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0006] In a first aspect, the utility model provides a diamond grinding roller, comprising a roller body, wherein the roller body is a cylindrical structure, and the outer peripheral surface of the roller body is provided with circumferentially distributed concave grinding portions and convex grinding portions in sequence along the axial direction thereof;

[0007] The outer peripheral surface of the roller body, the outer peripheral surface of the concave grinding portion and the outer peripheral surface of the convex grinding portion all include a diamond coating.

[0008] Furthermore, the concave grinding portion cooperates with the convex grinding portion.

[0009] Furthermore, connecting handles are provided at both ends of the roller body, and the convex grinding portion is integrally formed on the roller body.

[0010] Furthermore, the axial length of the roller body is 400-500 mm, and the diameter of the cross section of the roller body is 250-350 mm.

[0011] Furthermore, the width of the concave grinding portion is 25-75 mm, the depth of the concave grinding portion is 10-40 mm, the width of the convex grinding portion is 25-75 mm, and the height of the convex grinding portion is 10-40 mm.

[0012] Furthermore, the width of the concave grinding portion is smaller than the width of the convex grinding portion, and the depth of the concave grinding portion is smaller than the height of the convex grinding portion.

[0013] Furthermore, along the axial direction of the roller body, the distance between the concave grinding portion and the convex grinding portion is d;

[0014] The value range of d is 150-300mm.

[0015] Furthermore, along the axial direction of the roller body, the distance between the concave grinding portion and an end of the roller body away from the convex grinding portion is 40-100 mm.

[0016] Furthermore, along the axial direction of the roller body, a distance between the convex grinding portion and an end of the roller body away from the concave grinding portion is 40-100 mm.

[0017] In a second aspect, the utility model provides a processing platform, including a horizontal walking platform, and also including a gantry and a grinding mechanism matched with the horizontal walking platform, wherein the grinding mechanism includes the diamond grinding roller provided in the first aspect of the utility model.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. The diamond grinding roller provided by the utility model has a concave grinding part and a convex grinding part on one roller body. When processing bosses and grooves on bricks, there is no need to replace the grinding roller, and bosses and grooves can be processed at both ends of the brick.

[0020] 2. The diamond grinding roller provided by this utility model can produce bosses and grooves on both ends of bricks without replacing the grinding roller during the brick processing process. The shape and size of the concave grinding portion matches the shape and size of the convex grinding portion. After processing multiple bricks, the bricks can be pre-assembled at the production site. If any assembly problems arise during the pre-assembly process, they can be adjusted on site, effectively improving production efficiency and processing accuracy.

[0021] 3. The diamond grinding roller provided by the present invention can further enhance the strength of the roller as a whole and the two grinding parts because the outer peripheral surface of the roller body, the concave grinding part and the convex grinding part all include diamond coatings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0023] Figure 1 This is a schematic diagram of the brick connection structure in the upper structure of the glass furnace provided in the background technology of the present utility model;

[0024] Figure 2 This is a schematic structural diagram of the diamond grinding roller provided by the utility model;

[0025] Figure 3 It is a structural schematic diagram of the processing platform provided by the utility model.

[0026] Among them, the figures are marked as: 100, brick material 1; 200, brick material 2; 101, boss 1; 201, groove 2; 1, roller body; 10, connecting handle; 2, concave grinding part; 3, convex grinding part; 4, horizontal walking platform; 5, gantry; 6, grinding mechanism. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0029] like Figure 2 As shown, the utility model provides a diamond grinding roller, comprising:

[0030] The roller body 1 has a cylindrical structure and a concave grinding portion 2 and a convex grinding portion 3 arranged on its outer circumferential surface in sequence along its axial direction.

[0031] Connecting handles 10 are provided at both ends of the roller body 1. The connecting handles 10 and the roller body 1 can be connected by welding or integrally formed to connect and fix the connecting handles 10 and the roller body 1. The connecting handles 10 are used to install the roller body 1 on the corresponding installation position of the processing platform;

[0032] By arranging the concave grinding part and the convex grinding part on one roller body at the same time, when processing the boss and groove of the brick, the boss and groove can be processed at both ends of the brick without replacing the grinding roller.

[0033] In addition, the outer peripheral surface of the roller body 1 includes a diamond coating, which can grind the corresponding position of the processed brick material and at the same time form a protective layer on the outer surface of the roller body 1 to enhance the strength of the roller body 1. If the diamond coating is worn during the grinding process of the brick material, it can be repaired according to the wear condition, thereby extending the service life of the diamond grinding roller.

[0034] The outer circumference of the concave grinding portion 2 and the outer circumference of the convex grinding portion 3 both include a diamond coating, thereby efficiently processing bosses and grooves at both ends of the brick. In addition, in actual application, since the concave grinding portion 2 and the convex grinding portion 3 are used to grind bricks, they are prone to wear during the grinding process. Therefore, the outer circumference of the concave grinding portion 2 and the outer circumference of the convex grinding portion 3 are coated with a diamond coating to reduce the wear of the concave grinding portion 2 and the convex grinding portion 3, which leads to dimensional deviation in the processing. In addition, the diamond coating can be re-plated according to the wear condition, thereby ensuring that the diamond grinding roller has a long service life.

[0035] like Figure 2As shown, in some embodiments of the present invention, the concave grinding portion 2 cooperates with the convex grinding portion 3. For example, the shape and size of the concave grinding portion 2 can match the shape and size of the convex grinding portion 3. In the process of processing the brick material, the boss processed by the concave grinding portion 2 on the brick material one can be adapted to the groove processed by the convex grinding portion 3 on the brick material two, and the two are connected to form a sub-clasp structure.

[0036] like Figure 2 As shown, in some embodiments of the present invention, the convex grinding portion 3 can be integrally formed and provided on the roller body 1. This integrally formed design generally means that the convex grinding portion 3 and the roller body 1 are integrally formed, without any other obvious connection (e.g., welding) between the two. The integrally formed design of the convex grinding portion 3 can provide the diamond grinding roller with advantages such as high production efficiency and low production cost, and can also make the overall structure of the diamond grinding roller stable and not easily deformed. It can also improve the overall strength of the diamond grinding roller and can withstand certain external impacts.

[0037] like Figure 2 As shown, in some embodiments of the present invention, the axial length of the roller body 1 can be about 400-500 mm, more specifically about 450 mm; the cross-sectional diameter of the roller body 1 can be about 250-350 mm, more specifically about 300 mm.

[0038] like Figure 2 As shown, in some embodiments of the present invention, the width of the concave grinding portion 2 can be approximately 25-75 mm, the depth of the concave grinding portion 2 can be approximately 10-40 mm, the width of the convex grinding portion 3 can be approximately 25-75 mm, and the height of the convex grinding portion 3 can be approximately 10-40 mm;

[0039] In addition, in actual design, the width of the concave grinding portion 2 usually needs to be smaller than the width of the convex grinding portion 3, and the depth of the concave grinding portion 2 usually needs to be smaller than the height of the convex grinding portion 3. Specifically, the difference between the width of the concave grinding portion 2 and the width of the convex grinding portion 3 can be about 1.5 to 2.5 mm, more specifically about 2 mm, and the difference between the depth of the concave grinding portion 2 and the height of the convex grinding portion 3 can be about 1.5 to 2.5 mm, more specifically about 2 mm.

[0040] This is because the concave grinding part 2 and the convex grinding part 3 are worn during the actual grinding process. The width and height of the convex grinding part 3 will become smaller, while the width and depth of the concave grinding part 2 will become larger. The above design can make the diamond grinding roller have a longer life, while ensuring the processing accuracy of the snap-on groove on the brick obtained by processing.

[0041] like Figure 2 As shown, in some embodiments of the present invention, along the axial direction of the roller body 1, the distance between the concave grinding portion 2 and the convex grinding portion 3 can be approximately 150-300 mm; there is a certain distance between the concave grinding portion 2 and the convex grinding portion 3, which can be beneficial to the processing of bricks by the two grinding portions and prevent interference.

[0042] like Figure 2 As shown, in some embodiments of the present invention, along the axial direction of the roller body 1, the distance between the concave grinding portion 2 and the end of the roller body 1 away from the convex grinding portion 3 can be approximately 40-100 mm, and the distance between the convex grinding portion 3 and the end of the roller body 1 away from the concave grinding portion 2 can be approximately 40-100 mm; that is, there can be a certain distance between the concave grinding portion 2, the convex grinding portion 3 and the two ends of the roller body 1 to prevent the ends of the roller body 1 from interfering with the grinding process during the grinding process.

[0043] like Figure 3 As shown, the present invention further provides a processing platform, which includes a horizontal walking platform 4, a gantry 5 and a grinding mechanism 6, wherein the gantry 5 can be a gantry steel frame structure with a walking space at the bottom, etc., and the horizontal walking platform 5 can be arranged in the walking space at the bottom of the gantry 5; the grinding mechanism 6 can be arranged between the gantry 5 and the horizontal walking platform 4, specifically, the grinding mechanism 6 can be installed on the gantry 5;

[0044] Wherein, the grinding mechanism 6 includes the above-mentioned diamond grinding roller;

[0045] During brick processing using this processing platform, the horizontal traveling platform 5 can be used to transport the bricks to the grinding station below the grinding mechanism 6, which then drives the diamond grinding roller to grind the bricks, creating grooves and bosses. After the bricks are processed, they can be pre-assembled and sized at the production site, thereby improving production efficiency and processing accuracy.

[0046] Specifically, the operation process of processing snap fasteners on bricks using the diamond grinding roller provided by the present invention can be as follows:

[0047] S1: Prepare the bricks to be processed and place them on the horizontal walking platform 4 of the processing platform, and transport the bricks to be processed to the grinding station below the grinding mechanism 6 via the horizontal walking platform 4;

[0048] S2: The grinding mechanism 6 is used to drive the diamond grinding roller to rotate to grind the brick material to be processed. Specifically, the convex grinding part 3 is used to process the groove of the brick material to be processed. After the processing is completed, the position of the brick material is adjusted, and then the concave grinding part 2 is used to process the boss of the brick material;

[0049] S3: After processing multiple bricks, two bricks can be pre-assembled, that is, the grooves and bosses on the two bricks are matched and installed; if there is no deviation, the bricks are processed. If there is a deviation, the diamond grinding roller can be used on site to further adjust the size of the grooves and bosses on the bricks.

[0050] In the above operation process, there is no need to replace the grinding roller of the processing platform, and the bosses and grooves can be processed on the bricks, that is, the structure of the snap buckle groove is formed, and the pre-assembly of the bricks can be completed at the processing site. During the pre-assembly process, the sizes of the bosses and grooves can be adjusted according to the assembly situation, thereby improving production efficiency while ensuring the processing accuracy of the snap buckle.

[0051] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0052] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A diamond grinding roller, characterized in that: The roller body (1) is cylindrical in structure, and the outer peripheral surface of the roller body (1) is provided with circumferentially distributed concave grinding portions (2) and convex grinding portions (3) in sequence along its axial direction; The outer peripheral surface of the roller body (1), the outer peripheral surface of the concave grinding portion (2), and the outer peripheral surface of the convex grinding portion (3) all include a diamond coating.

2. The diamond grinding roller according to claim 1, characterized in that: The concave grinding portion (2) cooperates with the convex grinding portion (3).

3. The diamond grinding roller according to claim 1, characterized in that: Both ends of the roller body (1) are provided with connecting handles (10), and the convex grinding portion (3) is integrally formed and provided on the roller body (1).

4. The diamond grinding roller according to claim 1, characterized in that: The roller body (1) has an axial length of 400-500 mm, and a cross-sectional diameter of 250-350 mm.

5. The diamond grinding roller according to claim 1, characterized in that: The width of the concave grinding part (2) is 25-75 mm, the depth of the concave grinding part (2) is 10-40 mm, the width of the convex grinding part (3) is 25-75 mm, and the height of the convex grinding part (3) is 10-40 mm.

6. The diamond grinding roller according to claim 1, characterized in that: The width of the concave grinding portion (2) is smaller than the width of the convex grinding portion (3), and the depth of the concave grinding portion (2) is smaller than the height of the convex grinding portion (3).

7. The diamond grinding roller according to claim 1, characterized in that: Along the axial direction of the roller body (1), the distance between the concave grinding portion (2) and the convex grinding portion (3) is d; The value range of d is 150-300mm.

8. The diamond grinding roller according to claim 1, characterized in that: Along the axial direction of the roller body (1), the distance between the concave grinding portion (2) and an end of the roller body (1) away from the convex grinding portion (3) is 40-100 mm.

9. The diamond grinding roller according to claim 1, characterized in that: Along the axial direction of the roller body (1), the distance between the convex grinding portion (3) and an end of the roller body (1) away from the concave grinding portion (2) is 40-100 mm.

10. A processing platform, comprising a horizontal walking platform (4), and also comprising a gantry (5) and a grinding mechanism (6) matched with the horizontal walking platform (4), characterized in that: The grinding mechanism (6) comprises a diamond grinding roller according to any one of claims 1 to 9.

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