Bracket mounting equipment
Through the design of the lifting mechanism and fixed structure of the bracket installation equipment, the time-consuming and labor-intensive connection of the connecting rod in the photovoltaic bracket is solved, convenient connection and efficient assembly are achieved, and the installation efficiency and safety of the photovoltaic bracket are improved.
Patent Information
- Application Number
- CN202422608539.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-28
AI Technical Summary
During the installation process of photovoltaic brackets, connecting two sections of connecting rods is time-consuming and labor-intensive, and the supporting structure is assembled inefficiently.
It provides a bracket installation equipment, including a base, a lifting mechanism and an installation platform. Through the coordination of the lifting mechanism and a fixed structure, the linkage is easily connected and lifted, reducing manpower demand.
It improves the assembly efficiency of the support structure of the photovoltaic bracket, saves manpower and material resources for operation, reduces safety risks, and improves the accuracy and efficiency of installation.
Smart Images

Figure CN223251597U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of solar energy equipment, and in particular to a bracket installation device. Background Art
[0002] With the continuous development of photovoltaic power generation technology, the application of photovoltaic brackets is becoming increasingly widespread. During the installation process of photovoltaic brackets, multiple connecting rods need to be connected in sequence to form the bracket's support structure. However, the process of connecting two connecting rods is time-consuming and labor-intensive, and the bracket support structure assembly efficiency is low. Utility Model Content
[0003] The embodiment of the present application provides a bracket installation device to solve the problem that the process of connecting two connecting rods is time-consuming and labor-intensive, and the support structure assembly efficiency of the bracket is low during the installation of the photovoltaic bracket.
[0004] In order to achieve the above objectives, the embodiments of the present application provide the following technical solutions:
[0005] The embodiment of the present application provides a bracket installation device, including a base, a lifting mechanism and a mounting platform;
[0006] The lifting mechanism is arranged on the base, and one end of the lifting mechanism away from the base can move in a vertical direction;
[0007] The mounting platform includes a base and two fixing structures; the base is arranged at one end of the lifting mechanism away from the base;
[0008] The fixing structure is provided on the base, and the two fixing structures are arranged along a first direction; the fixing structure is at least used to fix the connecting rod, and the two fixing structures can at least approach or move away from each other along the first direction.
[0009] In a possible implementation, a mounting groove is formed on a surface of the fixing structure facing away from the base, the mounting groove extends along the first direction, and the mounting groove is at least used to accommodate the connecting rod.
[0010] In a possible implementation, the mounting groove is configured as a square mounting groove, and the square mounting groove is used to at least accommodate a square connecting rod; a side wall of the square mounting groove forms an angle with a bottom surface of the square mounting groove.
[0011] In a possible implementation, the mounting platform further includes a support member, and the support member is disposed on a side of the two fixed structures that is away from each other;
[0012] The support member is fixedly connected to the base, or the support member is fixedly connected to the adjacent fixed structure.
[0013] In a possible implementation, the base is provided with a sliding groove, and the sliding groove extends along the first direction;
[0014] Both of the two fixing structures can slide in the sliding groove along the first direction, so that the two fixing structures are moved closer to or farther away from each other.
[0015] In a possible implementation, the mounting platform further includes a first driving member, and the first driving member is disposed on the base or the fixed structure;
[0016] The first driving member drives one of the fixed structures to move along the first direction, or the first driving member drives two of the fixed structures to move along the first direction.
[0017] In a possible implementation, the mounting platform further includes a reducer, and the first driving member is connected to the fixed structure via the reducer;
[0018] And / or, the first driving member is arranged on the base, the output end of the first driving member is provided with a driving gear, the fixed structure is provided with a transmission rack, the transmission rack extends along the first direction, and the transmission rack is engaged with the driving gear.
[0019] In one possible implementation, the lifting mechanism includes at least one scissor assembly, the scissor assembly including a first scissor rod and a second scissor rod, wherein the middle portion of the first scissor rod and the middle portion of the second scissor rod intersect and are rotatably connected;
[0020] The first end of the first scissors rod is connected to the base, and the second end of the first scissors rod is connected to the base; the first end of the second scissors rod is connected to the base, and the second end of the second scissors rod is connected to the base.
[0021] In a possible implementation, the number of the scissor assemblies is set to be multiple, and at least some of the multiple scissor assemblies are arranged in sequence along the vertical direction;
[0022] In the two adjacent scissors-fork assemblies, the second end of the first scissors rod of the lower scissors-fork assembly is rotatably connected to the first end of the second scissors rod of the upper scissors-fork assembly, and the second end of the second scissors rod of the lower scissors-fork assembly is rotatably connected to the first end of the first scissors rod of the upper scissors-fork assembly.
[0023] In a possible implementation, the rotation axes of the first scissor rod and the second scissor rod are parallel to the second direction;
[0024] The number of the scissor fork assemblies is set to be multiple, the scissor fork assemblies in the first part and the scissor fork assemblies in the second part are arranged along the second direction, and the second direction is perpendicular to the first direction;
[0025] And / or, the lifting mechanism further includes a second driving member, which is rotatably disposed on the base, and a piston rod of the second driving member is used to at least drive the first scissors rod or the second scissors rod to rotate.
[0026] A bracket installation device provided in an embodiment of the present application includes a base, a lifting mechanism and an installation platform; the lifting mechanism is arranged on the base, and the end of the lifting mechanism away from the base can move in a vertical direction; the installation platform includes a base and two fixed structures; the base is arranged at one end of the lifting mechanism away from the base; the fixed structure is arranged on the base, and the two fixed structures are arranged along a first direction; the fixed structure is at least used to fix the connecting rod, and the two fixed structures can approach or move away from each other at least along the first direction; when connecting two sections of the connecting rod, there is no need to pull the connecting rod manually, and the two sections of the connecting rod are placed on the two fixed structures respectively, and the connecting rods are brought close to each other by the mutual approach of the fixed structures, so that the two connecting rods can be conveniently connected; there is no need to lift the connecting rod manually, and the connecting rod is lifted to a certain height by the lifting mechanism, which can facilitate the installation of the connected connecting rod on the photovoltaic bracket; therefore, the bracket installation device provided in the embodiment of the present application can reduce the difficulty of connecting the two sections of the connecting rod during the installation of the photovoltaic bracket, save manpower and material resources for operation, and improve the assembly efficiency of the support structure of the bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without inventive work. The drawings herein are incorporated into and constitute a part of the specification, illustrate embodiments consistent with the present application, and together with the specification, are used to explain the principles of the present application.
[0028] Figure 1 A schematic diagram of the structure of the bracket installation device provided in an embodiment of the present application;
[0029] Figure 2 for Figure 1 A top view of
[0030] Figure 3 for Figure 1 Cross-sectional view at AA in the middle.
[0031] Description of reference numerals:
[0032] 100-base;
[0033] 110-Universal wheel;
[0034] 120-operating handle;
[0035] 200-lifting mechanism;
[0036] 210 - scissor assembly; 211 - first scissor rod; 212 - second scissor rod;
[0037] 220 - second driving member;
[0038] 300-installation platform;
[0039] 310-base; 311-sliding groove; 312-avoidance groove;
[0040] 320-fixing structure; 321-installation slot; 322-transmission rack; 323-accommodation slot;
[0041] 330-support member;
[0042] 340-first driving member; 341-driving gear;
[0043] 350-reducer;
[0044] 10-Connecting rod.
[0045] The above drawings illustrate specific embodiments of the present application, which will be described in more detail below. These drawings and the textual description are not intended to limit the scope of the present application in any way, but rather to illustrate the concepts of the present application to those skilled in the art by reference to specific embodiments. DETAILED DESCRIPTION
[0046] To make the purpose, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of them. Based on the embodiments in the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the embodiments of the present application.
[0047] In the embodiments of the present application, the terms "upper", "lower", "inner", "middle", "outer", "front", "back", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. These terms are primarily intended to better describe the embodiments of the present application and its embodiments, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to be constructed and operated in a specific orientation. Moreover, in addition to being used to indicate orientations or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in certain circumstances. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present application can be understood based on the specific circumstances.
[0048] Furthermore, the terms "disposed," "connected," and "fixed" should be interpreted broadly. For example, "connected" can mean a fixed connection, a removable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or an internal connection between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in the embodiments of this disclosure based on the specific circumstances.
[0049] The terms "first," "second," "third," "fourth," and so on (if any) in the description and claims of the embodiments of the present application and in the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a particular order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein, for example, can be implemented in an order other than those illustrated or described herein.
[0050] In the embodiments of this application, words such as "exemplarily" or "for example" are used to indicate examples, illustrations, or descriptions. Any embodiment or design described as "exemplarily" or "for example" in the embodiments of this application should not be interpreted as being preferred or advantageous over other embodiments or designs. Rather, the use of words such as "exemplarily" or "for example" is intended to present the relevant concepts in a concrete manner.
[0051] Unless otherwise stated, the term "plurality" means two or more.
[0052] As known from the background art, a photovoltaic support has a supporting structure, and the supporting structure is usually a long connecting rod formed by sequentially connecting multiple connecting rods.
[0053] For an automatic tracking photovoltaic mount, one end of the connecting rod is connected to the drive motor, and the other end is connected to the photovoltaic panel mounting frame. The motor drives the connecting rod to rotate the photovoltaic panel mounting frame, thereby achieving the effect of automatic tracking of the sun. For a fixed photovoltaic mount, one end of the connecting rod is connected to the base of the photovoltaic mount, and the other end is connected to the photovoltaic panel mounting frame to support the photovoltaic panel mounting frame and improve the position stability of the photovoltaic panel mounting frame.
[0054] During long-term use, the connecting rod may become loose or fall off, affecting the stable operation of the photovoltaic bracket. In the existing technology, during the maintenance of the photovoltaic bracket, two sections of the connecting rod are manually pulled to connect and install, and then lifted to a certain height to install the connected connecting rod on the photovoltaic bracket. However, due to the heavy weight of the connecting rod, pulling the connecting rod is time-consuming and labor-intensive, requiring the cooperation of multiple people. There is also the risk of it falling during the lifting and installation, posing a safety hazard. This seriously affects the efficiency of photovoltaic bracket maintenance and results in a large loss of electricity.
[0055] It can be seen that during the installation of the photovoltaic bracket, there are problems such as the time-consuming and labor-intensive process of connecting the two connecting rods and the low efficiency of assembling the supporting structure of the bracket.
[0056] Therefore, an embodiment of the present application provides a bracket installation device, including a base, a lifting mechanism and an installation platform; the lifting mechanism is arranged on the base, and the end of the lifting mechanism away from the base can move in a vertical direction; the installation platform includes a base and two fixed structures; the base is arranged at the end of the lifting mechanism away from the base; the fixed structure is arranged on the base, and the two fixed structures are arranged along a first direction; the fixed structure is at least used to fix the connecting rod, and the two fixed structures can approach or move away from each other at least along the first direction; when connecting two sections of the connecting rod, there is no need to pull the connecting rod manually, and the two sections of the connecting rod are placed on the two fixed structures respectively. The connecting rods are brought close to each other by the mutual approach of the fixed structures, which can realize convenient connection of the two connecting rods; there is no need to lift the connecting rod manually, and the connecting rod is lifted to a certain height by the lifting mechanism, which can facilitate the installation of the connected connecting rod on the photovoltaic bracket; therefore, the bracket installation device provided by the embodiment of the present application can reduce the difficulty of connecting the two sections of the connecting rod during the installation of the photovoltaic bracket, save manpower and material resources for operation, and improve the assembly efficiency of the support structure of the bracket.
[0057] The technical solution of the present application is described in detail below with reference to the accompanying drawings and specific embodiments. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.
[0058] like Figure 1 and Figure 2As shown, an embodiment of the present application provides a bracket installation device, including a base 100, a lifting mechanism 200 and a mounting platform 300; the lifting mechanism 200 is arranged on the base 100, and the end of the lifting mechanism 200 away from the base 100 can move in a vertical direction; the mounting platform 300 includes a base 310 and two fixed structures 320; the base 310 is arranged at the end of the lifting mechanism 200 away from the base 100; the fixed structure 320 is arranged on the base 310, and the two fixed structures 320 are arranged along a first direction; the fixed structure 320 is at least used to fix the connecting rod 10, and the two fixed structures 320 can at least approach or move away from each other along the first direction.
[0059] It can be understood that the base 100 is the basic part of the bracket installation device provided in the embodiment of the present application, which can provide stable support for the entire device, ensure that the device remains stable during operation, and avoid installation errors or safety hazards caused by shaking of the device.
[0060] For example, the base 100 can be a flat plate welded from channel steel and steel plates, which has good overall stability. A plurality of universal wheels 110 can be provided at the bottom of the base 100 to facilitate the convenient movement of the device and improve the flexibility of the device; a locking device can be provided on the universal wheel 110 to lock the universal wheel 110 so that the base 100 can be stably maintained in the preset working position. An operating handle 120 can be provided on one side of the base 100 to facilitate the movement and operation of the device. The universal wheel 110 and the locking device of the universal wheel 110 can be any existing structural form, and the embodiments of the present application will not be repeated here.
[0061] The lifting mechanism 200 can move in the vertical direction, and can realize the height adjustment of the installation platform 300, making it convenient for operators to dock and install the connecting rod 10 at different heights, reducing the need for manual lifting, and improving installation efficiency and safety.
[0062] The base 310 provides a stable working surface, and the two fixing structures 320 are used to fix the connecting rod 10 so that the connecting rod 10 remains stable during the installation process. The two fixing structures 320 can approach or move away from each other, and the connecting rod 10 set on the fixing structure 320 can approach or move away from each other along with the fixing structure 320. When they are close to each other, the two connecting rods 10 can be conveniently connected.
[0063] When installing the connecting rod 10, first lower the lifting mechanism 200 so that the installation platform 300 is lowered to a position close to the ground, which makes it convenient to place the two connecting rods 10 that need to be connected on the two fixed structures 320 respectively, and then move the fixed structures 320 to make the two fixed structures 320 close to each other, so that the two connecting rods 10 are close to each other, and the operator can connect the two connecting rods 10 together.
[0064] After the connecting rod 10 is placed on the two fixed structures 320, the operator can directly move the fixed structure 320 to perform docking and connection operations on the two connecting rods 10, or first lift the lifting mechanism 200 to a certain height, for example, half the height of a human body, so that the operator can perform docking and connection operations on the two connecting rods 10 in a standing state. Finally, after the connection of the connecting rods 10 is completed, continue to raise the lifting mechanism 200 to lift the connected connecting rods 10 and install them on the photovoltaic bracket.
[0065] Specifically, the bracket installation equipment provided in the embodiment of the present application does not require manual labor to pull the connecting rod 10 during the installation process of the photovoltaic bracket. It only needs to move the fixed structure 320 on the installation platform 300 to conveniently achieve the docking of the two connecting rods 10 and fix the docked connecting rods 10. There is also no need for manual labor to lift the connecting rod 10. It only needs to control the lifting and lowering of the lifting mechanism 200 to achieve the lifting of the connecting rod 10, which reduces the difficulty of connecting the two sections of the connecting rod 10, saves manpower and material resources for operation, improves the assembly efficiency of the bracket's support structure, and saves maintenance time of the photovoltaic bracket.
[0066] In some embodiments, a mounting groove 321 is formed on a surface of the fixing structure 320 facing away from the base 100 . The mounting groove 321 extends along a first direction and is at least used to accommodate the connecting rod 10 .
[0067] For example, the first direction may be the length direction of the base 310. The base 310 is longer in the length direction, and the movable distance of the fixing structure 320 along this direction is also longer, making it more convenient to adjust the position of the fixing structure 320 as needed.
[0068] Since the connecting rod 10 is relatively long, the mounting groove 321 can penetrate the entire fixed structure 320 along the first direction to provide a accommodating space with no length restriction, so that when the connecting rod 10 is placed in the mounting groove 321, both ends of the connecting rod 10 can extend to the outside of the fixed structure 320 to achieve stable placement of the connecting rod 10.
[0069] By placing the connecting rod 10 in the installation groove 321, the connecting rod 10 can be ensured to remain stable during installation and prevent displacement of the connecting rod 10. The corresponding positions of the installation grooves 321 on the two fixing structures 320 can facilitate the alignment of the two connecting rods 10 after approaching each other, thereby improving the accuracy of the installation of the connecting rod 10.
[0070] In some embodiments, the mounting groove 321 is configured as a square mounting groove 321 , which is at least used to accommodate the square connecting rod 10 ; a side wall of the square mounting groove 321 forms an angle with a bottom surface of the square mounting groove 321 .
[0071] It should be noted that the connecting rod 10 can be a square connecting rod 10, which can be made of a square steel pipe and have a square cross-section. Two adjacent connecting rods 10 can be connected together by welding or bolting.
[0072] It can be understood that the square mounting groove 321 can better adapt to the shape of the square connecting rod 10, so that the connecting rod 10 can fit tightly in the mounting groove 321, reducing installation errors.
[0073] By placing the square connecting rod 10 within the square mounting groove 321, the connecting rod 10 can be ensured to remain stable during installation, preventing loosening and falling off. The square mounting groove 321 provides a fixed position that matches the shape of the connecting rod 10, preventing shaking or sliding caused by shape mismatch. This can improve the stability and fixation of the connecting rod 10 during installation, thereby improving the accuracy and efficiency of installation.
[0074] In some embodiments, the mounting platform 300 further includes a support member 330 , which is disposed on a side of the two fixing structures 320 that is away from each other.
[0075] Since the connecting rod 10 is relatively long, when the connecting rod 10 is placed on the fixed structure 320, part of the connecting rod 10 will extend out of the fixed structure 320 to the side away from the other fixed structure 320. When the length of the part of the connecting rod 10 extending out of the fixed structure 320 is relatively long, the entire connecting rod 10 may tilt or fall under the action of gravity.
[0076] By setting up the support member 330, which is supported on the side of the two fixed structures 320 away from each other, it is equivalent to providing additional support at both ends of the fixed structure 320, which can increase the support area of the connecting rod 10 and effectively prevent the connecting rod 10 from tilting or falling during the installation process, thereby improving the accuracy and safety of the installation.
[0077] For example, the support member 330 may be fixedly connected to the base 310 , which may provide greater overall stability and a more reliable support effect.
[0078] In other embodiments, the support member 330 can also be fixedly connected to the adjacent fixed structure 320, so that the support member 330 can move relative to the base 310 along with the movement of the fixed structure 320, so that the position of the connecting rod 10 on the fixed structure 320 is more stable, avoiding the displacement of the connecting rod 10.
[0079] In other embodiments, the position of the connecting rod 10 on the fixed structure 320 can be limited by other means. For example, the connecting rod 10 can be temporarily fixed to the fixed structure 320 with bolts. After the two sections of the connecting rod 10 are connected, the bolts securing the connecting rod 10 to the fixed structure 320 are removed. This method of limiting the position by bolts is simple in structure and operation, and also helps reduce the overall size of the bracket mounting device.
[0080] In some embodiments, the base 310 is provided with a sliding groove 311 extending along a first direction; both the two fixing structures 320 can slide in the sliding groove 311 along the first direction to move the two fixing structures 320 closer to or farther away from each other.
[0081] It can be understood that the setting of the sliding groove 311 provides a movable track for the fixed structure 320, so that the fixed structure 320 can slide along the first direction on the base 310, so that the position of the fixed structure 320 can be easily adjusted.
[0082] In a specific implementation, the connecting rod 10 is placed in the mounting groove 321 of the fixed structure 320. The end of the connecting rod 10 facing the other fixed structure 320 can be aligned with the end of the mounting groove 321. Alternatively, the end of the connecting rod 10 facing the other fixed structure 320 can extend out of the mounting groove 321 to facilitate connection with the other connecting rod 10. By moving the fixed structures 320, the two fixed structures 320 are brought closer to each other, thereby bringing the ends of the two connecting rods 10 closer to each other. When the ends of the two connecting rods 10 are abutted, the two connecting rods 10 are connected together.
[0083] For example, the inner wall of the sliding groove 311 and the surfaces where the fixed structure 320 and the sliding groove 311 cooperate can be set to relatively smooth surfaces to reduce the friction when the fixed structure 320 slides along the sliding groove 311, thereby improving the smoothness of sliding.
[0084] In some embodiments, the mounting platform 300 further includes a first driving member 340 , which is disposed on the base 310 or the fixed structure 320 ; the first driving member 340 drives one of the fixed structures 320 to move along a first direction.
[0085] By providing the first driving member 340 to drive the fixed structure 320 to move along the first direction, the fixed structure 320 can be automatically moved, reducing the need for manual operation. Through automatic driving, installation efficiency can be improved and labor costs can be reduced.
[0086] Because the base 310, as the foundation of the mounting platform 300, is highly stable, the stability of the first driving member 340 can be ensured when it is mounted on the base 310. When the first driving member 340 is mounted on the fixed structure 320, it can move along with the fixed structure 320, thereby reducing transmission losses and improving driving efficiency.
[0087] In some embodiments, the first driving member 340 drives one fixed structure 320 to move, and the first driving member 340 only needs to be connected to one fixed structure 320 , which can simplify the design of the transmission mechanism.
[0088] In other embodiments, the first driving member 340 can drive the two fixed structures 320 to move along the first direction. With this configuration, both fixed structures 320 can move, which has higher flexibility and facilitates the docking of the connecting rod 10.
[0089] In some embodiments, the mounting platform 300 further includes a reducer 350 , and the first driving member 340 is connected to the fixed structure 320 via the reducer 350 .
[0090] For example, the first driving member 340 may be a driving motor, and the reducer 350 may be a gear reducer.
[0091] The setting of the reducer 350 can reduce the output speed of the first driving member 340 and increase the output torque at the same time. The power of the first driving member 340 is transmitted to the fixed structure 320 through the reducer 350, which can realize the smooth movement of the fixed structure 320, making it more suitable for the movement requirements of the fixed structure 320, thereby improving the smoothness of the installation.
[0092] In some embodiments, the first driving member 340 is disposed on the base 310 , and a driving gear 341 is disposed at the output end of the first driving member 340 . The fixed structure 320 is provided with a transmission rack 322 . The transmission rack 322 extends along the first direction and is engaged with the driving gear 341 .
[0093] Specifically, the output end of the first driving member 340 can be connected to the input end of the gear reducer 350 , and the driving gear 341 is provided at the output end of the gear reducer 350 .
[0094] Figure 3 for Figure 1 Cross-sectional view at AA in the middle. Figure 3As shown, the bottom of the sliding groove 311 can be provided with an avoidance groove 312, and part of the teeth of the driving gear 341 can extend into the sliding groove 311 through the avoidance groove 312. A receiving groove 323 can be opened on the bottom wall of the fixed structure 320, and the transmission rack 322 is arranged in the receiving groove 323. The position of the avoidance groove 312 corresponds to and is connected to the receiving groove 323, so that the teeth of the driving gear 341 can engage with the transmission rack 322 located at the bottom of the fixed structure 320.
[0095] In other embodiments, the first driving member 340 and the reducer 350 can both be arranged on the fixed structure 320, the transmission rack 322 is arranged on the base 310, the output end of the first driving member 340 can be connected to the input end of the gear reducer 350, the driving gear 341 is arranged at the output end of the gear reducer 350, and the transmission rack 322 is engaged with the driving gear 341.
[0096] The transmission rack 322 is engaged with the driving gear 341 to achieve efficient and reliable power transmission, thereby achieving smooth movement of the fixed structure 320 and improving the accuracy and efficiency of installation.
[0097] Specifically, by adding a speed reducer 350 to the mounting platform 300 and positioning the first drive member 340 on the base 310 or the fixed structure 320, automated movement of the fixed structure 320 can be achieved, reducing the need for manual operation. The first drive member 340 is connected to the fixed structure 320 via the speed reducer 350, enabling smooth movement of the fixed structure 320. This improves the flexibility, versatility, and installation efficiency of the mounting platform 300, effectively resolving the time-consuming and labor-intensive connection of the connecting rod 10 and the low assembly efficiency of the support structure during photovoltaic bracket installation.
[0098] In other embodiments, the first driving member 340 may also be a screw transmission mechanism. The screw transmission mechanism may include a screw, which is rotatably connected to the base 310, with the axial direction of the screw parallel to the first direction, and the fixed structure 320 is connected to the screw by a threaded fit. The fixed structure 320 is also slidably connected to the base 310. By rotating the screw, the fixed structure 320 can be moved on the base 310.
[0099] Combine Figure 1 As shown, in some embodiments, the lifting mechanism 200 includes at least one scissors assembly 210, and the scissors assembly 210 includes a first scissors rod 211 and a second scissors rod 212, and the middle part of the first scissors rod 211 and the middle part of the second scissors rod 212 are crossed and rotatably connected; the first end of the first scissors rod 211 is connected to the base 100, and the second end of the first scissors rod 211 is connected to the base 310; the first end of the second scissors rod 212 is connected to the base 100, and the second end of the second scissors rod 212 is connected to the base 310.
[0100] It can be understood that the first end of the first scissors rod 211 connected to the base 100 is slidingly connected to the base 100, and the first end of the second scissors rod 212 is rotationally connected to the base 100, so that when the first scissors rod 211 and the second scissors rod 212 rotate relative to each other, the first end of the first scissors rod 211 can slide relative to the base 100 to adapt to the change in the distance between the first ends of the first scissors rod 211 and the second scissors rod 212.
[0101] Correspondingly, the second end of the first scissors rod 211 connected to the base 310 is slidingly connected to the base 310, and the second end of the second scissors rod 212 is rotatably connected to the base 310, so that when the first scissors rod 211 and the second scissors rod 212 rotate relative to each other, the second end of the first scissors rod 211 can slide relative to the base 310 to adapt to the change in the distance between the second ends of the first scissors rod 211 and the second scissors rod 212.
[0102] For example, the first end of the first scissors rod 211 connected to the base 100 can be hinged with a slider, and the base 100 can be provided with a slide groove extending along the first direction, and the slider is embedded in the slide groove. The slider can slide in the slide groove accordingly with the rotation of the first scissors rod 211.
[0103] Correspondingly, the second end of the first scissors rod 211 connected to the base 310 can also be hinged with a slider, and the base 310 can also be provided with a slide groove extending along the first direction. The slider is embedded in the slide groove, and the slider can slide in the slide groove accordingly with the rotation of the first scissors rod 211.
[0104] By using the scissor assembly 210 in the lifting mechanism 200 and intersecting and rotatably connecting the middle portions of the first and second scissor rods 211 and 212, the mounting platform 300 can be smoothly raised and lowered. The first and second scissor rods 211 and 212 are connected to the base 100 and the base 310, respectively, to ensure stability and accuracy during the lifting process.
[0105] Combine Figure 1 As shown, in some embodiments, the number of scissors-fork assemblies 210 is set to multiple, and at least some of the multiple scissors-fork assemblies 210 are arranged in sequence along the vertical direction; in two adjacent scissors-fork assemblies 210, the second end of the first scissors-fork rod 211 of the lower scissors-fork assembly 210 is rotatably connected to the first end of the second scissors-fork rod 212 of the upper scissors-fork assembly 210, and the second end of the second scissors-fork rod 212 of the lower scissors-fork assembly 210 is rotatably connected to the first end of the first scissors-fork rod 211 of the upper scissors-fork assembly 210.
[0106] By providing multiple scissor assemblies 210 in the lifting mechanism 200 and arranging these scissor assemblies 210 in a vertically aligned manner, the telescopic range and load-bearing capacity of the lifting mechanism 200 can be increased. The rotational connection between adjacent scissor assemblies 210 can achieve smooth lifting motion, thereby improving the service life and reliability of the lifting mechanism 200.
[0107] In some embodiments, the rotation axes of the first scissors rod 211 and the second scissors rod 212 are parallel to the second direction; the number of scissors assemblies 210 is set to multiple, and the first part of the scissors assembly 210 and the second part of the scissors assembly 210 are arranged along the second direction, and the second direction is perpendicular to the first direction.
[0108] It can be understood that the first direction and the second direction are both perpendicular to the vertical direction, and the first direction and the second direction are both located in a horizontal plane.
[0109] By providing multiple scissor assemblies 210 in the lifting mechanism 200 and arranging these scissor assemblies 210 along the second direction, the lateral stability of the lifting mechanism 200 can be significantly improved. The rotation axes of the first scissor rods 211 and the second scissor rods 212 are parallel to the second direction, which can ensure smooth movement of the scissor rods during the lifting process.
[0110] In some embodiments, the lifting mechanism 200 further includes a second driving member 220 , which is rotatably disposed on the base 100 , and a piston rod of the second driving member 220 is used to at least drive the first scissor rod 211 or the second scissor rod 212 to rotate.
[0111] For example, the second driving member 220 may be a hydraulic cylinder, wherein the model and specifications of the hydraulic cylinder may be selected according to actual load-bearing requirements, and the present embodiment does not impose any limitation thereto.
[0112] By providing the second drive member 220 on the base 100, the scissor arms can be automatically rotated, improving lifting efficiency and accuracy. This can significantly improve the installation efficiency of the photovoltaic rack, reduce labor intensity, and mitigate safety hazards, thereby improving the maintenance efficiency of the photovoltaic rack and reducing power loss caused by photovoltaic rack failure.
[0113] In summary, the embodiment of the present application provides a bracket installation device. When connecting two sections of connecting rods 10, there is no need to pull the connecting rods 10 manually. The two sections of connecting rods 10 are placed on two fixed structures 320 respectively. The connecting rods 10 are brought close to each other by the mutual proximity of the fixed structures 320, so as to achieve convenient connection of the two connecting rods 10. There is no need to lift the connecting rods 10 manually. The connecting rods 10 are lifted to a certain height by the lifting mechanism 200, which can facilitate the installation of the connected connecting rods 10 on the photovoltaic bracket. In this way, the difficulty of connecting the two sections of connecting rods 10 can be reduced, the manpower and material resources of the operation can be saved, and the support structure assembly efficiency of the bracket can be improved.
[0114] Those skilled in the art will readily appreciate other implementations of the embodiments of the present application after considering the specification and practicing the applications disclosed herein. The embodiments of the present application are intended to encompass any variations, uses, or adaptations of the embodiments of the present application, which follow the general principles of the embodiments of the present application and include common knowledge or customary techniques in the art not disclosed in the embodiments of the present application. The specification and examples are to be considered merely as exemplary, and the true scope and spirit of the embodiments of the present application are indicated by the following claims.
[0115] It should be understood that the embodiments of the present application are not limited to the precise structures described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the embodiments of the present application is limited only by the appended claims.
Claims
1. A bracket installation device, characterized in that: It comprises a base (100), a lifting mechanism (200) and a mounting platform (300); The lifting mechanism (200) is arranged on the base (100), and one end of the lifting mechanism (200) facing away from the base (100) is movable in a vertical direction; The mounting platform (300) includes a base (310) and two fixing structures (320); the base (310) is arranged at one end of the lifting mechanism (200) away from the base (100); The fixing structure (320) is arranged on the base (310), and the two fixing structures (320) are arranged along a first direction; the fixing structure (320) is at least used to fix the connecting rod (10), and the two fixing structures (320) can at least approach or move away from each other along the first direction.
2. The bracket installation device according to claim 1, characterized in that A mounting groove (321) is formed on a surface of the fixing structure (320) facing away from the base (100), the mounting groove (321) extends along the first direction, and the mounting groove (321) is at least used to accommodate the connecting rod (10).
3. The bracket installation device according to claim 2, characterized in that The installation groove (321) is configured as a square installation groove (321), and the square installation groove (321) is at least used to accommodate a square connecting rod (10); a side wall of the square installation groove (321) and a groove bottom surface of the square installation groove (321) form an angle.
4. The bracket installation device according to claim 1, characterized in that The installation platform (300) further includes a support member (330), and the support member (330) is arranged on a side of the two fixed structures (320) that is away from each other; The support member (330) is fixedly connected to the base (310), or the support member (330) is fixedly connected to the adjacent fixed structure (320).
5. The bracket installation device according to claim 1, characterized in that The base (310) is provided with a sliding groove (311), and the sliding groove (311) extends along the first direction; Both of the two fixed structures (320) can slide in the sliding groove (311) along the first direction, so that the two fixed structures (320) move closer to or farther away from each other.
6. The bracket installation device according to claim 1, characterized in that The mounting platform (300) further includes a first driving member (340), wherein the first driving member (340) is disposed on the base (310) or the fixed structure (320); The first driving member (340) drives one of the fixed structures (320) to move along the first direction, or the first driving member (340) drives two of the fixed structures (320) to move along the first direction.
7. The bracket installation device according to claim 6, characterized in that: The mounting platform (300) further includes a speed reducer (350), and the first driving member (340) is connected to the fixed structure (320) via the speed reducer (350); And / or, the first driving member (340) is arranged on the base (310), the output end of the first driving member (340) is provided with a driving gear (341), the fixed structure (320) is provided with a transmission rack (322), the transmission rack (322) extends along the first direction, and the transmission rack (322) is engaged with the driving gear (341).
8. The bracket installation device according to any one of claims 1 to 7, characterized in that: The lifting mechanism (200) includes at least one scissor assembly (210), the scissor assembly (210) including a first scissor rod (211) and a second scissor rod (212), wherein the middle portion of the first scissor rod (211) and the middle portion of the second scissor rod (212) are intersected and rotatably connected; The first end of the first scissor rod (211) is connected to the base (100), and the second end of the first scissor rod (211) is connected to the base (310); the first end of the second scissor rod (212) is connected to the base (100), and the second end of the second scissor rod (212) is connected to the base (310).
9. The bracket installation device according to claim 8, characterized in that: The number of the scissor-fork assemblies (210) is set to be multiple, and at least some of the scissor-fork assemblies (210) are arranged in sequence along the vertical direction; In the two adjacent scissor assembly (210), the second end of the first scissor rod (211) of the lower scissor assembly (210) is rotatably connected to the first end of the second scissor rod (212) of the upper scissor assembly (210), and the second end of the second scissor rod (212) of the lower scissor assembly (210) is rotatably connected to the first end of the first scissor rod (211) of the upper scissor assembly (210).
10. The bracket installation device according to claim 8, characterized in that The rotation axes of the first scissor rod (211) and the second scissor rod (212) are parallel to the second direction; The number of the scissor-fork assemblies (210) is set to be multiple, and the first part of the scissor-fork assemblies (210) and the second part of the scissor-fork assemblies (210) are arranged along the second direction, and the second direction is perpendicular to the first direction; And / or, the lifting mechanism (200) further includes a second driving member (220), the second driving member (220) being rotatably disposed on the base (100), and the piston rod of the second driving member (220) being used to at least drive the first scissor rod (211) or the second scissor rod (212) to rotate.