Cleaning device used after hot press molding of chip inductor

By designing the chute cleaning and splash-proof mechanism, the problems of chute clogging and waste splashing after hot pressing of the patch inductor are solved, and the normal movement of the electric push plate and the convenient collection of waste are achieved.

CN223251797UActive Publication Date: 2025-08-22QINGYUAN CHUANGYI TECH CO LTD
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Patent Information

Application Number
CN202422649211.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-22
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

After the inductor of the patch is hot-pressed, impurities under the annular brush remain on the chute, causing clogging, the electric push plate cannot be pushed normally, and the cutting machine produces a strong impact when it comes into contact with the inductor of the patch, causing waste to splash, making it difficult to collect effectively.

Method used

The chute cleaning mechanism and anti-splash mechanism are designed. The chute cleaning mechanism cleans the chute impurities through the brush plate, and the anti-splash mechanism forms a closed space to collect waste through the rotating plate.

Benefits of technology

Ensure that the electric push plate pushes the patch inductance normally, avoids clogging of the slide chute, and effectively prevents waste splashing, achieving convenient collection of waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cleaning device used after chip inductor hot press molding, which comprises a working table, a cleaning table arranged on the right portion of the working table, three sliding grooves arranged on the cleaning table, a surface dust cleaning assembly installed on the cleaning table, a material cutting table connected to the left portion of the working table, a cutting machine installed on the upper side of the left portion of the working table and located on the upper side of the material cutting table. A sliding rail is placed on the front side of the workbench, an electric push plate is connected to the sliding rail in a sliding mode, and a sliding groove cleaning mechanism is arranged on the electric push plate. According to the chip inductor cleaning device, the sliding groove cleaning mechanism is arranged, the electric push plate pushes the chip inductor to move leftwards and drives the sliding groove cleaning mechanism to move leftwards at the same time, the brush plate cleans the sliding groove, impurities on the surface of the chip inductor brushed down by the annular brush are prevented from remaining on the sliding groove, the electric push plate normally pushes the chip inductor to move leftwards normally, and the chip inductor cleaning efficiency is improved. And smooth cutting work is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of electronic components, in particular to a cleaning device for patch inductors after hot pressing. Background Art

[0002] Chip inductors are a common passive component used in modern electronic devices. The production process typically includes steps such as injection molding. The wound inductor is placed in an injection mold, and plastic or ceramic material is injected into the mold by an injection molding machine. After hot pressing, the chip inductor needs to be cut and cleaned to form uniform specifications based on actual production needs. The uncut chip inductor is placed on the right side of the chute. The electric push plate pushes the chip inductor to the left on the chute. A circular brush cleans the surface of the chip inductor. Impurities on the surface of the chip inductor removed by the circular brush may remain on the chute, causing the chute to clog and preventing the electric push plate from moving the chip inductor normally. When the electric push plate pushes the chip inductor to the bottom of the cutting machine, the cutter cuts off the excess portion of the chip inductor. The excess waste after cutting falls into the collection basket. However, when the cutter cuts the chip inductor, the moment the cutter contacts the chip inductor, a strong impact is generated, which may cause waste to splash outward, making it difficult to collect waste.

[0003] In order to solve the above problems, a cleaning device for chip inductors after hot pressing is developed. Utility Model Content

[0004] In order to overcome the shortcomings that impurities on the surface of the chip inductor brushed by the annular brush will remain on the slide, which may cause the slide to be blocked, making it impossible for the electric push plate to push the chip inductor to move normally, and when the cutting machine cuts the chip inductor, the moment the cutting machine contacts the chip inductor will cause a strong impact, which may cause waste to splash outward, which is not conducive to waste collection, the utility model provides a cleaning device for chip inductors after hot pressing.

[0005] The technical solution of the present utility model is as follows: A cleaning device for chip inductors after hot pressing forming, comprising a workbench, a cleaning table is provided on the right part of the workbench, three slides are provided on the cleaning table, a surface cleaning component is installed on the cleaning table, the left part of the workbench is connected to the cutting table, a cutting machine is installed on the upper side of the left part of the workbench, the cutting machine is located on the upper side of the cutting table, a slide rail is placed on the front side of the workbench, an electric push plate is slidably connected to the slide rail, a slide cleaning mechanism is provided on the electric push plate, the slide cleaning mechanism includes a mounting part, three mounting parts are installed at the lower part of the electric push plate, brush plates are slidably connected to the mounting parts, three clamps are connected to the upper part of the electric push plate, the clamps are clamped with adjacent brush plates, and the upper sides of the left and right parts of the workbench are connected to the aggregate frame.

[0006] Optionally, an anti-splash mechanism is also included, which includes a material gathering frame. The front side of the cutting table is connected to the material gathering frame, and the left and right parts of the material gathering frame are connected to inclined plates. The material gathering frame is rotatably connected to a rotating plate, and torsion springs are connected between the left and right parts of the rotating plate and the material gathering frame.

[0007] Optionally, the surface cleaning assembly includes a mounting plate, a drive motor, a connecting rod and an annular brush. The mounting plate is installed on the rear side of the cleaning table, the drive motor is installed on the mounting plate, the connecting rod is connected to the output shaft of the drive motor, and three annular brushes are connected to the connecting rod, and the annular brushes correspond to the adjacent slide groove positions.

[0008] Optionally, the brush plates are all detachable connection structures.

[0009] Optionally, the brush plate corresponds to the adjacent chute.

[0010] Optionally, rubber blocks are provided on the upper sides of the left and right parts of the rotating plate.

[0011] By adopting the above technical solution, the beneficial effects of the utility model are:

[0012] 1. The utility model is provided with a chute cleaning mechanism. When the electric push plate pushes the chip inductor to move to the left, it will drive the chute cleaning mechanism to move to the left. The brush plate will clean the chute to prevent impurities on the surface of the chip inductor brushed by the annular brush from remaining on the chute, so that the electric push plate can push the chip inductor to move to the left normally, ensuring smooth cutting.

[0013] 2. The utility model is provided with an anti-splash mechanism. When the cutting machine cuts downward, the rotating plate is squeezed to move downward. The rubber block on the rotating plate can prevent the edge of the cutting machine from making hard contact with the rotating plate and causing damage to the rotating plate. When the rotating plate moves downward, the rotating plate and the collection frame will form a relatively closed space, which can effectively prevent waste from splashing, thereby facilitating waste collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2 It is a three-dimensional structural diagram of the chute cleaning mechanism of the utility model.

[0016] Figure 3 This is a schematic diagram of a first partial cross-sectional three-dimensional structure of the chute cleaning mechanism of the utility model.

[0017] Figure 4 This is a schematic diagram of a second partial cross-sectional three-dimensional structure of the chute cleaning mechanism of the present invention.

[0018] Figure 5 It is a partial cross-sectional three-dimensional structural diagram of the anti-splash mechanism of the utility model.

[0019] In the accompanying drawings: 1-workbench, 2-cleaning table, 3-cutting table, 4-cutting machine, 5-slide rail, 6-electric push plate, 7-chute cleaning mechanism, 71-mounting part, 72-brush plate, 73-clamping part, 74-aggregate frame, 8-anti-splash mechanism, 81-aggregate frame, 82-inclined plate, 83-rotating plate, 84-torsion spring, 9-surface cleaning component. DETAILED DESCRIPTION

[0020] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Example

[0021] A cleaning device for hot pressing and forming chip inductors, such as Figures 1-4 As shown, it includes a workbench 1, a cleaning table 2 is provided on the right side of the workbench 1, three chutes are provided on the cleaning table 2, a surface cleaning component 9 is installed on the cleaning table 2, and the surface cleaning component 9 includes a mounting plate, a drive motor, a connecting rod and an annular brush, a mounting plate is installed on the rear side of the cleaning table 2, a drive motor is installed on the mounting plate, a connecting rod is connected to the output shaft of the drive motor, and three annular brushes are connected to the connecting rod, and the annular brushes correspond to the positions of adjacent chutes, a cutting table 3 is connected to the left side of the workbench 1, a cutting machine 4 is installed on the upper side of the left side of the workbench 1, and the cutting machine 4 is located at the cutting position. On the upper side of the platform 3 and the front side of the workbench 1, a slide rail 5 is placed, and an electric push plate 6 is slidably connected to the slide rail 5. A chute cleaning mechanism 7 is provided on the electric push plate 6. The chute cleaning mechanism 7 includes a mounting part 71. Three mounting parts 71 are installed at the lower part of the electric push plate 6. Brush plates 72 are slidably connected to the mounting parts 71. The brush plates 72 are all detachable connection structures. The brush plates 72 correspond to adjacent chutes. Three clips 73 are connected to the upper part of the electric push plate. The clips 73 are clamped with adjacent brush plates 72. The upper sides of the left and right parts of the workbench 1 are connected with aggregate frames 74.

[0022] It should be noted that chip inductors are a type of passive component commonly used in modern electronic devices. The production process of chip inductors usually includes steps such as injection molding. The wound inductor is placed in an injection mold, and the plastic or ceramic material is injected into the mold through an injection molding machine. After hot pressing, the chip inductor needs to be cut and cleaned to form a unified specification according to actual production needs. First, the uncut chip inductor is placed on the right side of the slide, and then the electric push plate 6 is turned on to push the chip inductor to the left on the slide. At the same time, the drive motor is turned on, and the output shaft of the drive motor rotates to drive the connecting rod to rotate, thereby driving the annular brush to rotate and clean the surface of the chip inductor. When the electric push plate pushes the chip inductor to the lower part of the cutting machine 4, the electric push plate returns to the right. Return to the position between the cutting machine 4 and the annular brush. After the cutting machine 4 cuts off the excess part of the chip inductor, the excess waste will fall into the collection frame 74, and then the electric push plate 6 will continue to push the chip inductor to the left to discharge the material. In order to prevent impurities on the surface of the chip inductor brushed by the annular brush from remaining on the chute, which may cause the electric push plate 6 to be unable to push the chip inductor to move normally, the chute needs to be cleaned. When the electric push plate 6 pushes the chip inductor to move to the left, it will also drive the chute cleaning mechanism 7 to move to the left, and the brush plate 72 will clean the chute to prevent impurities from remaining on the chute. Since the brush plate 72 is a consumable item, it needs to be replaced regularly. The card-connected connection method of the brush plate 72 makes it more convenient to replace the brush plate 72. Example

[0023] On the basis of Example 1, Figure 1 and Figure 5 As shown, it also includes an anti-splash mechanism 8, which includes a material gathering frame 81. The front side of the cutting table 3 is connected to the material gathering frame 81, and the left and right parts of the material gathering frame 81 are connected to inclined plates 82. The material gathering frame 81 is rotatably connected to a rotating plate 83, and rubber blocks are provided on the upper sides of the left and right parts of the rotating plate 83. Torsion springs 84 are connected between the left and right parts of the rotating plate 83 and the material gathering frame 81.

[0024] It should be noted that when the cutting machine 4 cuts the chip inductor, the moment the cutting machine 4 contacts the chip inductor will cause a strong impact, which will cause excess material to splash outward, which is not conducive to waste collection. The utility model is provided with an anti-splash mechanism 8. When the cutting machine 4 cuts downward, it will squeeze the rotating plate 83 to move downward. The rubber block on the rotating plate 83 can prevent the edge of the cutting machine 4 from making hard contact with the rotating plate 83 and causing damage to the rotating plate 83. When the rotating plate 83 moves downward, the rotating plate 83 and the collection frame 74 will form a relatively closed space, which can effectively prevent waste from splashing, thereby facilitating waste collection.

[0025] Although the present disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-described embodiments, but should be determined not only by the appended claims but also by the equivalents of the appended claims.

Claims

1. A cleaning device for hot-pressed patch inductors, characterized in that: The invention comprises a workbench (1), wherein a cleaning table (2) is provided on the right side of the workbench (1), three slides are provided on the cleaning table (2), a surface cleaning component (9) is installed on the cleaning table (2), a cutting table (3) is connected to the left side of the workbench (1), a cutting machine (4) is installed on the upper side of the left side of the workbench (1), and the cutting machine (4) is located on the upper side of the cutting table (3), a slide rail (5) is placed on the front side of the workbench (1), and an electric push plate ( 6), a chute cleaning mechanism (7) is provided on the electric push plate (6), and the chute cleaning mechanism (7) includes a mounting member (71), three mounting members (71) are mounted on the lower part of the electric push plate (6), and brush plates (72) are slidably connected to the mounting members (71), and three clamping members (73) are connected to the upper part of the electric push plate, and the clamping members (73) are clamped with adjacent brush plates (72), and the upper sides of the left and right parts of the workbench (1) are connected with a collection frame (74).

2. The cleaning device for hot-pressed SMD inductors according to claim 1, characterized in that: The invention also includes an anti-splash mechanism (8), wherein the anti-splash mechanism (8) includes a material gathering frame (81), the front side of the cutting table (3) is connected to the material gathering frame (81), the left and right parts of the material gathering frame (81) are both connected to inclined plates (82), the material gathering frame (81) is rotatably connected to a rotating plate (83), and the left and right parts of the rotating plate (83) and the material gathering frame (81) are both connected to torsion springs (84).

3. The cleaning device for hot-pressed SMD inductors according to claim 1, characterized in that: The surface cleaning component (9) comprises a mounting plate, a drive motor, a connecting rod and an annular brush; the mounting plate is mounted on the rear side of the cleaning table (2); the drive motor is mounted on the mounting plate; the drive motor output shaft is connected to the connecting rod; the connecting rod is connected to three annular brushes; the annular brushes correspond to adjacent chute positions.

4. The cleaning device for hot-pressed SMD inductors according to claim 1, characterized in that: The brush plates (72) are all detachable connection structures.

5. The cleaning device for hot-pressed SMD inductors according to claim 1, characterized in that: The brush plate (72) corresponds to the adjacent chute.

6. The cleaning device for hot-pressed SMD inductors according to claim 2, characterized in that: Rubber blocks are provided on the upper sides of the left and right parts of the rotating plate (83).