Foam vertical cutting machine with automatic feeding function

Abstract

The utility model discloses an automatic feeding foam vertical cutting machine, which belongs to the technical field of foam processing equipment and comprises a feeding vertical frame, a feeding action mechanism, a plurality of guide traction rollers, a vertical cutting supporting seat, a vertical cutting action mechanism and a blanking action mechanism. The feeding action mechanism is arranged on the upper portion of one side of the feeding vertical frame, and the multiple material guiding traction rollers are distributed on the side face of the feeding vertical frame. The vertical cutting supporting seat is arranged among the plurality of material guide traction rollers, and the vertical cutting action mechanism is arranged above the vertical cutting supporting seat; and the blanking action mechanism is arranged below the vertical cutting supporting seat, and the blanking action mechanism is movably connected with the vertical cutting action mechanism. The foam vertical cutting machine with the automatic feeding function solves the technical problem of how to improve the feeding operation efficiency of foam materials.

Description

Technical Field

[0001] The utility model relates to the technical field of foam processing equipment, in particular to an automatic loading foam vertical cutting machine. Background Art

[0002] Foam vertical cutting uses a vertical cutting method to precisely cut foam materials into predetermined sizes and shapes. This method avoids the errors and time-consuming nature of traditional manual cutting, improving cutting accuracy and efficiency. It is particularly suitable for large-scale, standardized foam product production.

[0003] The typical process for vertical foam cutting involves: raw material preparation, which involves placing the foam material to be cut on the cutting machine's workbench and securing it to prevent movement during the cutting process; parameter setting, which involves configuring the cutting size, shape, depth, and other parameters within the cutting machine's control system based on product design requirements; and starting the cutting process, which involves activating the cutting machine and beginning to cut the foam material.

[0004] Based on this, Chinese patent CN213562740U discloses a vertical cutting machine for producing EVA colored foam, which includes a workbench and a body connected to the workbench. A pressing device is provided on both sides of the workbench, and the pressing device includes two slide rails arranged at intervals, a pressing block slidably connected to the slide rails, and a control motor. The bottom surface of the slide rail is higher than the upper end surface of the workbench, and the slide rail extends into the workbench. A cutter is provided on the body, and the pressing block performs a pressing movement from the outside toward the middle of the workbench. A cutting slot is provided on the workbench, and the cutter performs a cutting movement along the direction of the cutting slot. The pressing blocks are located on both sides of the cutting slot. The pressing device includes two groups, each group of pressing devices includes two pressing blocks, and the two pressing blocks are arranged at intervals. Therefore, the pressing blocks will not affect the work of the cutter when positioning and pressing the material, and no manual intervention is required, thereby reducing the occurrence of dangerous situations.

[0005] However, the aforementioned vertical foam cutting machine still suffers from the technical problem of being unable to automatically load and unload materials. Specifically, in the technical solution disclosed in the existing patent, operators need to manually move the foam material onto the workbench so that the pressing device can compress and limit the foam material before cutting. During batch operations, the operator's reciprocating material handling can easily cause fatigue, leading to production accidents. Utility Model Content

[0006] Based on this, it is necessary to provide a foam vertical cutting machine with automatic loading to address the technical problem of how to improve the loading efficiency of foam materials.

[0007] A foam vertical cutting machine with automatic loading, comprising: a loading stand, a loading action mechanism, a plurality of material guide and traction rollers, a vertical cutting support seat, a vertical cutting action mechanism and a blanking action mechanism; the loading action mechanism is arranged on the upper part of one side of the loading stand, and a plurality of the material guide and traction rollers are distributed on the side of the loading stand; the vertical cutting support seat is arranged between the plurality of the material guide and traction rollers, and the vertical cutting action mechanism is arranged above the vertical cutting support seat; the blanking action mechanism is arranged below the vertical cutting support seat, and the blanking action mechanism is movably connected to the vertical cutting action mechanism.

[0008] Furthermore, the feeding action mechanism includes a feeding motor support frame, a feeding motor, a power output wheel, a transmission belt, a power input wheel, a feeding rotating roller and a feeding tray structure.

[0009] Furthermore, the feeding motor support frame is fixedly connected to the upper side of the feeding stand, and the feeding motor is connected to the feeding motor support frame.

[0010] Furthermore, the feeding motor is drivingly connected to the power output wheel, and the transmission belt is respectively drivingly connected to the power output wheel and the power input wheel; the power input wheel is drivingly connected to the feeding rotating roller, and the feeding disc structure is connected to the feeding rotating roller.

[0011] Furthermore, the vertical cutting action mechanism includes a vertical cutting action upper frame, a vertical cutting drive cylinder, a vertical cutting telescopic rod, a vertical cutting knife seat structure, a cutter, a knife seat guide frame and a cutter guide seat.

[0012] Furthermore, the vertical cutting action upper frame is arranged on the vertical cutting support seat, and the vertical cutting drive cylinder is arranged on the top of the vertical cutting action upper frame; the vertical cutting drive cylinder is driven and connected to the vertical cutting telescopic rod.

[0013] Furthermore, the vertical cutting telescopic rod is connected to the vertical cutting knife seat structure, the cutter is arranged under the vertical cutting knife seat structure, the knife seat guide frame is arranged in the vertical cutting action upper frame, and the vertical cutting knife seat structure is movably connected to the knife seat guide frame; the cutter guide seat is connected to the vertical cutting action upper frame under the knife seat guide frame, and the cutter is movably connected to the cutter guide seat.

[0014] Furthermore, the blanking mechanism comprises a blanking support seat, a blanking moving guide rail, a blanking moving slider, a blanking reciprocating moving seat, a material receiving moving part and a blanking action cylinder.

[0015] Furthermore, the blanking support seat is arranged below the vertical cutting support seat, the blanking moving guide rail is arranged above the blanking support seat, and the blanking moving slider is movably connected to the blanking moving guide rail.

[0016] Furthermore, the blanking reciprocating seat is respectively connected to the blanking moving slider and the material-carrying moving part, and the material-carrying moving part is movably arranged on the vertical cutting support seat; the blanking action cylinder is adjacent to the blanking moving guide rail and is arranged on the blanking support seat, and the blanking action cylinder is driven and connected to the reciprocating seat.

[0017] In summary, the present invention provides an automatic loading foam vertical cutting machine, which is equipped with a loading stand, a loading mechanism, a plurality of guide rollers, a vertical cutting support seat, a vertical cutting mechanism, and a blanking mechanism. The loading mechanism is disposed on the upper portion of one side of the loading stand, and a plurality of guide rollers are disposed on the side of the loading stand. The vertical cutting support seat is disposed between the plurality of guide rollers, and the vertical cutting mechanism is disposed above the vertical cutting support seat. The blanking mechanism is disposed below the vertical cutting support seat, and the blanking mechanism is movably connected to the vertical cutting mechanism. The foam material to be cut is introduced from one of the guide rollers between the vertical cutting support seat and the vertical cutting mechanism. It is then pulled by the plurality of guide rollers into the loading mechanism. Afterwards, the loading mechanism can automatically load and pull the foam material upon activation, allowing the foam material to enter the space between the vertical cutting support seat and the vertical cutting mechanism one by one according to preset process steps. Therefore, the utility model provides an automatic loading foam vertical cutting machine that solves the technical problem of how to improve the loading efficiency of foam materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of an automatic loading foam vertical cutting machine of the utility model;

[0019] Figure 2 This is a structural diagram of another direction of an automatic loading foam vertical cutting machine of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of another direction of the automatic loading foam vertical cutting machine of the utility model;

[0021] Figure 4 This is a schematic diagram of the exploded structure of the other direction of the automatic loading foam vertical cutting machine of the utility model. DETAILED DESCRIPTION

[0022] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0028] Please also refer to Figures 1 to 4 The utility model is an automatic loading foam vertical cutting machine comprising: a loading stand 1, a loading action mechanism 2, a plurality of material guide traction rollers 3, a vertical cutting support seat 4, a vertical cutting action mechanism 5 and a blanking action mechanism 6; the loading action mechanism 2 is arranged on the upper part of one side of the loading stand 1, and a plurality of the material guide traction rollers 3 are distributed on the side of the loading stand 1; the vertical cutting support seat 4 is arranged between the plurality of the material guide traction rollers 3, and the vertical cutting action mechanism 5 is arranged above the vertical cutting support seat 4; the blanking action mechanism 6 is arranged below the vertical cutting support seat 4, and the blanking action mechanism 6 is movably connected to the vertical cutting action mechanism 5.

[0029] Specifically, when the automatic loading foam vertical cutting machine of the present invention is in operation, the foam material to be cut is introduced from one of the guide and pulling rollers 3 into the space between the vertical cutting support seat 4 and the vertical cutting action mechanism 5; then, it is pulled by a plurality of the guide and pulling rollers 3 and enters the feeding action mechanism 2. Thereafter, the feeding action mechanism 2 can automatically load and pull the foam material after being activated, so that the foam material enters the space between the vertical cutting support seat 4 and the vertical cutting action mechanism 5 one by one according to the preset process steps. Specifically, when the vertical cutting action mechanism 5 is activated, it can cut the foam material located between the vertical cutting support seat 4 and the vertical cutting action mechanism 5; the cut foam material falls from the vertical cutting support seat 4 onto the blanking action mechanism 6, and the blanking action mechanism 6 then automatically performs the foam blanking process. It can be seen that the automatic loading foam vertical cutting machine of the utility model can automatically load and automatically blank the foam material, thereby improving the processing efficiency of the foam vertical cutting process.

[0030] Furthermore, the feeding action mechanism 2 has a feeding motor support frame 201, a feeding motor 202, a power output wheel 203, a transmission belt 204, a power input wheel 205, a feeding rotating roller 206 and a feeding tray structure 207; the feeding motor support frame 201 is fixedly connected to the upper side of the feeding stand 1, and the feeding motor 202 is connected to the feeding motor support frame 201; the feeding motor 202 is driven and connected to the power output wheel 203, and the transmission belt 204 is respectively connected to the power output wheel 203 and the power input wheel 205; the power input wheel 205 is driven and connected to the feeding rotating roller 206, and the feeding tray structure 207 is connected to the feeding rotating roller 206.

[0031] Specifically, when the feeding motor 202 is started, it can drive the power output wheel 203 to rotate, and then the transmission belt 204 drives the power input wheel 205 to rotate the feeding rotating roller 206; thereby, the feeding tray structure 207 can be driven by the feeding rotating roller 206, so that the foam material can enter the feeding tray structure 207 after being guided by several of the guide traction rollers 3, and then automatically perform the winding action, thereby allowing the subsequent foam material to be automatically fed.

[0032] Furthermore, the vertical cutting action mechanism 5 comprises a vertical cutting action upper frame 501, a vertical cutting driving cylinder 502, a vertical cutting telescopic rod 503, a vertical cutting knife seat structure 504, a cutter 505, a knife seat guide frame 506 and a cutter guide seat 507; the vertical cutting action upper frame 501 is arranged on the vertical cutting support seat 4, and the vertical cutting driving cylinder 502 is arranged on the top of the vertical cutting action upper frame 501; the vertical cutting driving cylinder 502 is drivingly connected to the vertical cutting telescopic rod 503; the The vertical cutting telescopic rod 503 is connected to the vertical cutting knife seat structure 504, the cutter 505 is arranged under the vertical cutting knife seat structure 504, the knife seat guide frame 506 is arranged in the vertical cutting action upper frame 501, and the vertical cutting knife seat structure 504 is movably connected to the knife seat guide frame 506; the cutter guide seat 507 is connected to the vertical cutting action upper frame 501 under the knife seat guide frame 506, and the cutter 505 is movably connected to the cutter guide seat 507.

[0033] Specifically, when the vertical cutting drive cylinder 502 is started, it can drive the vertical cutting telescopic rod 503 to extend or shorten, and then drive the vertical cutting knife seat structure 504 to reciprocate downward or upward along the guidance of the knife seat guide frame 506; thereby, the vertical cutting knife seat structure 504 drives the cutter 505 to reciprocate downward or upward along the cutter guide seat 507, so that the foam material passing between the vertical cutting support seat 4 and the vertical cutting action upper frame 501 is cut and processed by the cutter 505.

[0034] Furthermore, the blanking action mechanism 6 has a blanking support seat 601, a blanking moving guide rail 602, a blanking moving slider 603, a blanking reciprocating moving seat 604, a material receiving and moving part 605 and a blanking action cylinder 606; the blanking support seat 601 is arranged below the vertical cutting support seat 4, the blanking moving guide rail 602 is arranged on the blanking support seat 601, and the blanking moving slider 603 is movably connected to the blanking moving guide rail 602; the blanking reciprocating moving seat 604 is respectively connected to the blanking moving slider 603 and the material receiving and moving part 605, and the material receiving and moving part 605 is movably arranged on the vertical cutting support seat 4; the blanking action cylinder 606 is arranged adjacent to the blanking moving guide rail 602 on the blanking support seat 601, and the blanking action cylinder 606 is drivingly connected to the reciprocating moving seat 604.

[0035] Furthermore, in an embodiment of an automatic loading foam vertical cutting machine of the present invention, the cutter guide seat 507 has a cutter guide seat body 507a, a cutter guide groove 507b and a foam guide groove 507c; the cutter guide seat body 507a is arranged on the vertical cutting action frame 501, the cutter guide groove 507b is arranged in the cutter guide seat body 507a, and the cutter 505 is movably connected to the cutter guide groove 507b; the foam guide groove 507c is arranged through the side of the cutter guide seat body 507a, and the foam guide groove 507c and the cutter guide groove 507b are perpendicular to each other.

[0036] Specifically, the foam material is guided by one of the guide rollers 3 into the foam guide groove 507c, and then by several guide rollers 3 into the loading tray structure 207, where it is automatically loaded and pulled by the loading mechanism 2. Thereafter, when the cutter 505 is driven to cut the foam material in the foam guide groove 507c, the cut product is pushed by the cutter 505 through the cutter guide groove 507b and falls toward the vertical cutting support 4. After the cutter 505 rises and returns to its original position, the cutter guide 507 unloads the cut foam product, which is then received by the material receiving movable portion 605 movably disposed within the vertical cutting support 4.

[0037] Furthermore, after the blanking action cylinder 606 is started, it can drive the blanking reciprocating seat 604 and the blanking moving slider 603 to move back and forth along the guidance of the blanking moving guide rail 602, and then, the foam cut product carried by the material receiving moving part 605 is sent from the vertical cutting support seat 4 to the outside. After the material is taken and circulated by other workstations, the material receiving moving part 605 is reset to the bottom of the cutter guide seat 507 to continue to carry the next cut foam material.

[0038] In summary, the present invention provides an automatic loading foam vertical cutting machine, which is provided with a loading stand 1, a loading mechanism 2, a plurality of guide rollers 3, a vertical cutting support seat 4, a vertical cutting mechanism 5, and a blanking mechanism 6. The loading mechanism 2 is provided on the upper portion of one side of the loading stand 1, and a plurality of guide rollers 3 are distributed on the side of the loading stand 1. The vertical cutting support seat 4 is provided between the plurality of guide rollers 3, and the vertical cutting mechanism 5 is provided above the plurality of guide rollers 3. The blanking mechanism 6 is provided below the plurality of guide rollers 4, and is movably connected to the plurality of guide rollers 3. The foam material to be cut is introduced from one of the guide rollers 3 into the space between the vertical cutting support seat 4 and the vertical cutting mechanism 5. Then, it is pulled by the plurality of guide rollers 3 and enters the loading mechanism 2. After that, the feeding mechanism 2 can automatically feed and pull the foam material after being started, so that the foam material enters between the vertical cutting support seat 4 and the vertical cutting mechanism 5 one by one according to the preset working steps. Therefore, the automatic feeding foam vertical cutting machine of the utility model solves the technical problem of how to improve the feeding efficiency of the foam material.

[0039] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0040] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. An automatic loading foam vertical cutting machine, characterized in that: It comprises: a feeding stand (1), a feeding action mechanism (2), a plurality of material guide and traction rollers (3), a vertical cutting support seat (4), a vertical cutting action mechanism (5) and a blanking action mechanism (6); the feeding action mechanism (2) is arranged on the upper part of one side of the feeding stand (1), and a plurality of material guide and traction rollers (3) are distributed and arranged on the side of the feeding stand (1); the vertical cutting support seat (4) is arranged between the plurality of material guide and traction rollers (3), and the vertical cutting action mechanism (5) is arranged above the vertical cutting support seat (4); the blanking action mechanism (6) is arranged below the vertical cutting support seat (4), and the blanking action mechanism (6) is movably connected to the vertical cutting action mechanism (5).

2. The automatic loading foam vertical cutting machine according to claim 1, characterized in that: The feeding action mechanism (2) comprises a feeding motor support frame (201), a feeding motor (202), a power output wheel (203), a transmission belt (204), a power input wheel (205), a feeding rotating roller (206) and a feeding tray structure (207).

3. The automatic loading foam vertical cutting machine according to claim 2, characterized in that: The feeding motor support frame (201) is fixedly connected to the upper side surface of the feeding stand (1), and the feeding motor (202) is connected to the feeding motor support frame (201).

4. The automatic loading foam vertical cutting machine according to claim 3, characterized in that: The feeding motor (202) is drivingly connected to the power output wheel (203), and the transmission belt (204) is respectively drivingly connected to the power output wheel (203) and the power input wheel (205); the power input wheel (205) is drivingly connected to the feeding rotating roller (206), and the feeding disc structure (207) is connected to the feeding rotating roller (206).

5. The automatic loading foam vertical cutting machine according to claim 4, characterized in that: The vertical cutting mechanism (5) comprises a vertical cutting upper frame (501), a vertical cutting driving cylinder (502), a vertical cutting telescopic rod (503), a vertical cutting knife seat structure (504), a cutter (505), a knife seat guide frame (506) and a cutter guide seat (507).

6. The automatic loading foam vertical cutting machine according to claim 5, characterized in that: The vertical cutting action upper frame (501) is arranged on the vertical cutting support seat (4), and the vertical cutting driving cylinder (502) is arranged on the top of the vertical cutting action upper frame (501); the vertical cutting driving cylinder (502) is drivingly connected to the vertical cutting telescopic rod (503).

7. The automatic loading foam vertical cutting machine according to claim 6, characterized in that: The vertical cutting telescopic rod (503) is connected to the vertical cutting knife seat structure (504), the cutter (505) is arranged under the vertical cutting knife seat structure (504), the knife seat guide frame (506) is arranged in the vertical cutting action upper frame (501), and the vertical cutting knife seat structure (504) is movably connected to the knife seat guide frame (506); the cutter guide seat (507) is connected to the vertical cutting action upper frame (501) under the knife seat guide frame (506), and the cutter (505) is movably connected to the cutter guide seat (507).

8. The automatic loading foam vertical cutting machine according to claim 7, characterized in that: The blanking mechanism (6) comprises a blanking support seat (601), a blanking moving guide rail (602), a blanking moving slider (603), a blanking reciprocating moving seat (604), a material receiving moving part (605) and a blanking action cylinder (606).

9. The automatic loading foam vertical cutting machine according to claim 8, characterized in that: The blanking support seat (601) is arranged below the vertical cutting support seat (4), the blanking moving guide rail (602) is arranged on the blanking support seat (601), and the blanking moving slider (603) is movably connected to the blanking moving guide rail (602).

10. The automatic loading foam vertical cutting machine according to claim 9, characterized in that: The blanking reciprocating seat (604) is respectively connected to the blanking moving slider (603) and the material-carrying moving part (605), and the material-carrying moving part (605) is movably arranged on the vertical cutting support seat (4); the blanking action cylinder (606) is adjacent to the blanking moving guide rail (602) and is arranged on the blanking support seat (601), and the blanking action cylinder (606) is drivingly connected to the reciprocating seat (604).

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