Knife leaning mechanism for splitting machine

Through the tool-resisting mechanism of the worm gear and screw structure, the automatic adjustment of the blade depth and spacing of the slitter machine is achieved, solving the problem of inefficient tool-resisting adjustment in the prior art, and improving production efficiency and safety.

CN223251846UActive Publication Date: 2025-08-22XIAMEN DELIXI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422637439.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-22
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing slitting machines rely on manual experience when adjusting with the knife, which is inefficient and has safety risks. They need to be manually adjusted after the blade wears, which affects the production efficiency and blade life.

Method used

The blade-resisting mechanism with worm gear and screw structure is adopted to adjust the blade depth through the worm gear and worm meshing and driving the swinging member and the knife shaft eclipse, and adjust the blade spacing through the screw drive link to translate and adjust the blade spacing, combining with the scale to achieve precise control.

Benefits of technology

The efficiency of knife adjustment is improved, safety hazards of manual operation are avoided, the precise correspondence between the blade and the slit groove is ensured, the blade life is extended and the slit effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutter leaning mechanism for a splitting machine. The cutter leaning mechanism is used for adjusting the depth of a blade on a cutter shaft extending into a splitting groove in a loading shaft. The knife leaning mechanism comprises a rack, a swing piece and a first adjusting assembly. The loading shaft is rotatably arranged on the rack; the swinging part is used for installing the cutter shaft and the first adjusting assembly, and the first adjusting assembly drives the lower swinging part to swing relative to the object carrying shaft; the first adjusting assembly comprises a worm gear, a worm and a connecting rod; the connecting rod is arranged on the swinging piece; the worm gear is fixedly arranged at one end of the connecting rod; the worm is arranged above the worm gear, and the axes of the worm and the worm gear are vertically arranged and meshed with each other; the worm rotates under the action of external force to drive the connecting rod provided with the worm wheel to rotate along the axis, and the swinging piece and the cutter shaft are linked to deflect by a certain angle relative to the loading shaft so as to adjust the depths of the blades on the cutter shaft respectively and correspondingly extending into the slitting grooves; the device is simple in structure and easy and convenient to use, and solves the technical problems that manual adjustment is needed and the adjustment efficiency is low when a knife of an existing splitting machine is adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of slitting machines, in particular to a knife-supporting mechanism for slitting machines. Background Art

[0002] A slitting machine is a precision cutting machine that slits large rolls of paper, film, non-woven fabric, aluminum foil, mica tape, precious metals, and other materials into sheets of varying widths. As the specifications of the rolls change, the depth of the blade's insertion into the slitting groove on the carrier shaft—the blade's position—must be adjusted to achieve the best slitting results.

[0003] However, when adjusting the blade, the existing slitting machines mostly rely on the personal experience of the operator, and the adjustment effect cannot be guaranteed. When the adjustment gap is too large, the slitting effect is not good, and when the gap is too small, the blade wears too quickly, which affects the service life of the blade. Secondly, the blade wears during the product slitting process, and the worn blade needs to be replaced to ensure the slitting effect. However, the spacing between the blades will change during the replacement process, resulting in the blades not being able to correspond to the slitting grooves on the carrier shaft, and the blades need to be adjusted. In addition, the knife shaft needs to be reinstalled during the knife changing process, and the adjusted blade will move during the installation process. Manual adjustment of the blade is required to ensure that the blade corresponds to the slitting grooves on the carrier shaft, and then the knife adjustment is performed. The whole process is time-consuming and labor-intensive, which greatly affects the production efficiency of the product. In addition, during the adjustment process, since the blade is relatively sharp, there are certain safety hazards when adjusting manually.

[0004] In summary, a knife-supporting mechanism for a slitting machine is proposed. Utility Model Content

[0005] The purpose of the present invention is to overcome the above-mentioned defects or problems existing in the background technology, and to provide a knife-supporting mechanism for a slitting machine, which has a simple structure and is easy to use, and solves the technical problem that the existing slitting machine needs manual adjustment when adjusting the knife-supporting mechanism, resulting in low adjustment efficiency.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A knife-supporting mechanism for a slitting machine, used to adjust the depth of a blade on a knife shaft extending into a slitting groove on a carrier shaft; the carrier shaft is used to carry items to be slit, and has a plurality of slitting grooves spaced apart thereon; the knife-supporting mechanism comprises a frame, a swinging member, and a first adjustment component;

[0008] A loading shaft rotatably mounted on the frame;

[0009] A swinging member is mounted on the knife shaft and the first adjusting assembly, and is driven by the first adjusting assembly to swing relative to the object-carrying shaft;

[0010] The first adjusting component includes a worm wheel, a worm and a connecting rod; the connecting rod is installed on the swinging member and is arranged parallel to the knife shaft; the worm wheel is fixedly installed on one end of the connecting rod; the worm is arranged above the worm wheel, and the axes of the two are arranged vertically and mesh with each other; wherein, the worm is rotated by an external force, driving the connecting rod equipped with the worm wheel to rotate along the axis, linking the swinging member and the knife shaft to swing at a certain angle relative to the carrier axis, so as to adjust the depth of the blades on the knife shaft respectively extending into the cutting groove.

[0011] Preferably, the first adjustment assembly further includes a first hand wheel, which is arranged outside the frame and connected to one end of the worm exposed from the frame to drive the worm wheel to rotate.

[0012] Preferably, a second adjustment component is also included, which includes a screw rod and a second hand wheel; the screw rod is restricted on the frame and rotates, and one end of the screw rod is threadedly connected to the connecting rod, and the other end is equipped with a second hand wheel; the second hand wheel drives the screw rod to rotate, so that the connecting rod matched with the screw rod thread moves linearly, and the swinging part and the knife shaft are linked to move axially to adjust the distance between each blade and the two groove walls of the corresponding cutting groove.

[0013] Preferably, a limiting assembly is also included, which includes two clamping washers and a worm mounting frame; the two clamping washers are respectively installed on both sides of the worm wheel to limit the displacement of the worm wheel; the worm mounting frame is surrounded by four mounting plates for worm limiting installation.

[0014] Preferably, the frame includes a frame body and a fixed seat; the frame body is used to install the load-bearing shaft; the fixed seat is arranged in a "C" shape and is fixedly connected to the frame body; a through hole is opened on the side wall of the fixed seat, and a bearing is provided inside the through hole; the screw rod passes through the through hole and is connected to the bearing.

[0015] Preferably, the fixing seat is further provided with a scale for adjusting the depth of the blade extending into the cutting groove.

[0016] Preferably, the scale is marked with dimensions of 1 to 100 mm.

[0017] From the above description of the present invention, it can be seen that compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) The utility model provides a knife-supporting mechanism for a slitting machine, which has a simple structure and is easy to use. It solves the technical problem of low adjustment efficiency in the existing slitting machines due to the need for manual adjustment when adjusting the knife. The utility model drives the swinging member and the knife shaft to swing at a certain angle relative to the load shaft through the first adjustment component to adjust the depth of the blade on the knife shaft extending into the slitting groove. This replaces the need for manual adjustment when adjusting the knife on the existing slitting machine, thereby improving the adjustment efficiency and avoiding safety problems existing in the manual operation process.

[0019] (2) The present invention is also provided with a second adjustment component, which drives the screw to rotate through the second hand wheel, so that the connecting rod matched with the screw thread moves linearly, and the swinging member and the knife shaft move axially to adjust the distance between each blade and the two groove walls of the corresponding cutting groove, thereby ensuring the product cutting effect.

[0020] (3) The present invention is also provided with a scale on the frame for adjusting the depth of the blade extending into the cutting groove, so that the parameters in the process of adjusting the blade can be visualized, and the precise control of the amount of blade can be achieved, thus avoiding damage to the tool caused by differences in the personal experience of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the knife leaning mechanism of the present invention;

[0023] Figure 2 This is a cross-sectional view of the knife-leaning mechanism of the present invention;

[0024] Figure 3 for Figure 2 A partial enlarged view of portion A shown;

[0025] Figure 4 It is an exploded view of the knife-leaning mechanism of the present invention.

[0026] The accompanying drawings are marked as follows: 1. Cutter shaft; 2. Blade; 3. Carrying shaft; 31. Cutting groove; 4. Cutter mechanism; 41. Frame; 411. Frame; 412. Fixed seat; 4121. Through hole; 4122. Scale; 42. Swinging piece; 43. First adjusting assembly; 431. Worm gear; 432. Worm; 433. Connecting rod; 434. First hand wheel; 44. Second adjusting assembly; 441. Screw; 442. Second hand wheel; 45. Limiting assembly; 451. Clamping gasket; 452. Worm mounting frame; 4521. Mounting plate; 5. Bearing. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are preferred embodiments of the present invention and should not be regarded as excluding other embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0028] In the claims, description and drawings of the present utility model, unless otherwise clearly defined, the use of terms such as "first", "second" or "third" is to distinguish different objects rather than to describe a specific order.

[0029] In the claims, specification and the above-mentioned drawings of the present invention, unless otherwise expressly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise" and the like, indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the specific scope of protection of the present invention.

[0030] In the claims, specification and the above drawings of the present utility model, unless otherwise clearly defined, the terms "fixed connection" or "fixed connection" should be understood in a broad sense, that is, any connection method without any displacement relationship and relative rotation relationship between the two parties, that is, including non-detachable fixed connection, detachable fixed connection, integral connection and fixed connection through other devices or elements.

[0031] In the claims, description and drawings of the present utility model, if the terms "include", "have" and their variations are used, they are intended to mean "including but not limited to".

[0032] See also Figure 1-4 A knife-supporting mechanism for a slitting machine is used to adjust the depth of the blade 2 on the knife shaft 1 extending into the slitting groove 31 on the carrier shaft 3; the carrier shaft 3 is used to carry the items to be slit, and a plurality of slitting grooves 31 are arranged at intervals on it; the knife-supporting mechanism 4 includes a frame 41, a swinging member 42, a first adjustment component 43 and a second adjustment component 44.

[0033] The carrying shaft 3 is rotatably mounted on the frame 41 .

[0034] The swing member 42 is mounted on the blade shaft 1 and the first adjustment assembly 43 , and is driven by the first adjustment assembly 43 to swing relative to the object-carrying shaft 3 .

[0035] The first adjusting assembly 43 includes a worm gear 431 , a worm 432 , a connecting rod 433 and a first hand wheel 434 .

[0036] The connecting rod 433 is mounted on the swing member 42 and is arranged parallel to the blade shaft 1.

[0037] The worm gear 431 is fixedly mounted on one end of the connecting rod 433 .

[0038] The worm 432 is arranged above the worm wheel 431, and the axes of the two are arranged vertically and mesh with each other; wherein, the worm 432 is rotated by an external force, driving the connecting rod 433 equipped with the worm wheel 431 to rotate along the axis, linking the swing member 42 and the knife shaft 1 to swing at a certain angle relative to the carrier shaft 3, so as to adjust the depth of the blades 2 on the knife shaft 1 extending into the cutting groove 31 respectively.

[0039] The first hand wheel 434 is disposed outside the frame 41 and connected to one end of the worm 432 exposed outside the frame 41 to drive the worm wheel 431 to rotate.

[0040] The second adjustment assembly 44 includes a screw rod 441 and a second hand wheel 442 .

[0041] The screw rod 441 is restricted on the frame 41 and rotates, and one end of the screw rod 441 is threadedly connected to the connecting rod 433, and the other end is equipped with a second hand wheel 442; the second hand wheel 442 drives the screw rod 441 to rotate, so that the connecting rod 433 threadedly matched with the screw rod 441 moves linearly, and the swinging member 42 and the knife shaft 1 are linked to move axially to adjust the distance between each blade 2 and the two groove walls of the corresponding cutting groove 31.

[0042] The limiting assembly 45 includes two clamping washers 451 and a worm mounting bracket 452 .

[0043] Two clamping washers 451 are respectively installed on both sides of the worm gear 431 to limit the displacement of the worm gear 431 .

[0044] The worm mounting frame 452 is formed by four mounting plates 4521 to provide a limited position for the worm 432 .

[0045] The frame 41 includes a frame body 411 and a fixing base 412 .

[0046] The frame 411 is used to mount the object-carrying shaft 3 .

[0047] The fixed seat 412 is arranged in a "C" shape and is fixedly connected to the frame 411; a through hole 4121 is opened on the side wall of the fixed seat 412, and a bearing 5 is provided inside the through hole 4121; the screw rod 441 passes through the through hole 4121 and is connected to the bearing 5; the fixed seat 412 is also provided with a scale 4122 (not shown in the figure) for adjusting the depth of the blade 2 extending into the cutting groove 31.

[0048] The scale 4122 (not shown in the figure) has a marked size of 0 to 100 mm.

[0049] During actual assembly:

[0050] (1) Install the frame 41, which includes a frame body 411 and a fixed seat 412; the load-bearing shaft 3 is rotatably mounted on the frame body 411; the fixed seat 412 is fixedly connected to the frame body 411, and a through hole 4121 is opened on the side wall of the fixed seat 412, and a bearing 5 is installed inside the through hole 4121.

[0051] (2) Assemble the limiting assembly 45, which includes two clamping washers 451 and a worm mounting frame 452; first, enclose the four mounting plates 4521 to form the worm mounting frame 452; then, respectively install the two clamping washers 451 on both sides of the worm gear 431; finally, place the assembled two clamping washers 451 and the worm gear 431 into the worm mounting frame 452 to limit the displacement of the worm gear 431.

[0052] (3) Install the first adjustment component 43, which includes a worm wheel 431, a worm 432, a connecting rod 433 and a first hand wheel 434; first, fix the worm wheel 431 together with the assembled limit component 45 on one end of the connecting rod 433; then install the worm 432 in the worm mounting frame 452 and set it above the worm wheel 431, so that the axes of the worm wheel 431 and the worm 432 are perpendicular and mesh with each other; then, connect the first hand wheel 434 to the end of the worm 432 exposed from the frame 41 to drive the worm wheel 431 to rotate; finally, pass the connecting rod 433 away from the worm 432-end through the frame 411 and the swinging member 42 in sequence.

[0053] (4) Install the second adjustment assembly 44, which includes a screw rod 441 and a second hand wheel 442; first, the screw rod 441 passes through the through hole 4121 of the fixing seat 412 and is connected to the bearing 5 inside the through hole 4121; then, one end of the screw rod 441 is threadedly connected to the connecting rod 433; finally, the second hand wheel 442 is installed at the other end of the screw rod 441 to drive the screw rod 441 to rotate.

[0054] (5) Install the blade 2 and the blade shaft 1, wherein the blade 2 is installed on the blade shaft 1; the blade shaft 1 is detachably installed on the swing member 42 and is arranged parallel to the connecting rod 433.

[0055] When using:

[0056] The first hand wheel 434 is turned to drive the worm 432 connected to the first hand wheel 434 to start rotating; the worm 432 and the worm wheel 431 are meshed with each other, so that the worm 432 drives the worm wheel 431 to start rotating, and the connecting rod 433 starts to rotate along its axis under the drive of the worm wheel 431. At this time, the swinging member 42 and the knife shaft 1 are driven by the connecting rod 433 to swing relative to the object carrying shaft 3, and the blade 2 on the knife shaft 1 swings with the swinging member 42. At this time, the depth of the blade 2 inserted into the slitting groove 31 is continuously deepened; until it is adjusted to the scale 41 When the data on 22 (not shown in the figure) is the depth that the blade 2 needs to extend into the slitting groove 31, stop rotating the first hand wheel 434; then, rotate the second hand wheel 442 to drive the screw rod 441 to rotate. Since one end of the screw rod 441 is threadedly connected to the connecting rod 433, the connecting rod 433 is driven by the screw rod 441 to translate in a straight line, and the swinging member 42 and the knife shaft 1 are linked to move axially to adjust the distance between each blade 2 and the two groove walls of the corresponding slitting groove 31. When it is adjusted to the appropriate position, stop rotating the second hand wheel 442, and the knife adjustment is completed.

[0057] The utility model provides a knife-supporting mechanism for a slitting machine, which has a simple structure and is easy to use, and solves the technical problem of low adjustment efficiency in the existing slitting machines that manual adjustment is required when adjusting the knife. The utility model drives the swinging member and the knife shaft to swing at a certain angle relative to the carrier shaft through a first adjustment component to adjust the depth of the blade on the knife shaft extending into the slitting groove, replacing the existing slitting machine that needs to rely on manual adjustment when adjusting the knife, thereby improving the adjustment efficiency and avoiding safety problems in the manual operation process. The utility model is also provided with a second adjustment component, which drives the screw rod to rotate through a second hand wheel to make a connecting rod matched with the screw rod thread move linearly, and the swinging member and the knife shaft move axially to adjust the distance between each blade and the two groove walls of the corresponding slitting groove, thereby ensuring the product slitting effect. The utility model is also provided with a scale on the frame for adjusting the depth of the blade extending into the slitting groove, so that the parameters in the knife-supporting adjustment process are visualized, and the precise control of the knife-supporting amount is realized, avoiding damage to the tool caused by differences in personal experience of the operator.

[0058] The above description of the specification and embodiments is used to explain the protection scope of the present utility model, but does not constitute a limitation on the protection scope of the present utility model.

Claims

1. A knife-supporting mechanism for a slitting machine, which is used to adjust the depth of the blade on the knife shaft extending into the slitting groove on the carrier shaft; the carrier shaft is used to carry the items to be slit and has a plurality of slitting grooves spaced apart thereon; characterized in that: The knife leaning mechanism includes a frame, a swinging member and a first adjustment component; A loading shaft rotatably mounted on the frame; The swinging member is provided with a knife shaft and a first adjustment component, and the swinging member can swing relative to the carrier shaft through the drive of the first adjustment component; the first adjustment component includes a worm wheel, a worm and a connecting rod; the connecting rod is installed on the swinging member and is arranged parallel to the knife shaft; the worm wheel is fixedly installed on one end of the connecting rod; the worm is arranged above the worm wheel, and the axes of the two are vertically arranged and meshed with each other; wherein, the worm is rotated by an external force, driving the connecting rod equipped with the worm wheel to rotate along the axis, linking the swinging member and the knife shaft to swing a certain angle relative to the carrier shaft, so as to adjust the depth of the blades on the knife shaft respectively extending into the cutting groove.

2. A knife-supporting mechanism for a slitting machine according to claim 1, characterized in that: The first adjustment component further includes a first hand wheel, which is arranged outside the frame and connected to one end of the worm exposed from the frame to drive the worm wheel to rotate.

3. The blade-supporting mechanism for a slitting machine according to claim 1, characterized in that: It also includes a second adjustment component, which includes a screw rod and a second hand wheel; the screw rod is restricted on the frame and rotates, and one end of the screw rod is threadedly connected to the connecting rod, and the other end is equipped with a second hand wheel; the second hand wheel drives the screw rod to rotate, so that the connecting rod matched with the screw rod thread moves linearly, and the swinging part and the knife shaft are linked to move axially to adjust the distance between each blade and the two groove walls of the corresponding cutting groove.

4. The blade-supporting mechanism for a slitting machine according to claim 1, characterized in that: It also includes a limiting component, which includes two clamping washers and a worm mounting frame; the two clamping washers are respectively installed on both sides of the worm wheel to limit the displacement of the worm wheel; the worm mounting frame is surrounded by four mounting plates for the worm limiting installation.

5. The blade-supporting mechanism for a slitting machine according to claim 3, characterized in that: The frame includes a frame body and a fixed seat; the frame body is used to install the load shaft; the fixed seat is arranged in a "C" shape and is fixedly connected to the frame body; a through hole is opened on the side wall of the fixed seat, and a bearing is arranged inside the through hole; the screw rod passes through the through hole and is connected to the bearing.

6. The blade-supporting mechanism for a slitting machine according to claim 5, characterized in that: The fixing seat is also provided with a scale for adjusting the depth of the blade extending into the cutting groove.

7. A knife-supporting mechanism for a slitting machine according to claim 6, characterized in that: The scale is marked with dimensions of 1 to 100 mm.