Double-seat high-speed flat-pressing flat-die cutting machine
By introducing suction and knocking chip vibration mechanisms into the two-seater high-speed flattening die cutting machine, the problems of dust and debris during material loading are solved, efficient cleaning and preventing tool wear, and improving die cutting quality and equipment life.
Patent Information
- Application Number
- CN202422628494.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-30
AI Technical Summary
During the loading process of materials, the existing two-seater high-speed flattening die-cutting machine is prone to debris or dust on the surface, resulting in defects in finished products and tool wear, affecting the die-cutting effect and life.
A suction mechanism and a knocking and vibrating chip mechanism are designed to clean up dust and debris on the surface of the material through the suction mechanism, and use gas flow to drive the knocking ball to vibrating the collection box to prevent blockage and ensure die-cutting quality and tool life.
Effectively clean dust and debris on the surface of the material, prevent finished product defects, reduce tool wear, and improve die-cutting accuracy and efficiency.
Smart Images
Figure CN223251892U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-cutting machines, in particular to a double-seat high-speed flat-bed die-cutting machine. Background Art
[0002] Die-cutting machines, also known as die-cutting machines, cutting machines, and CNC punching machines, are primarily used for die-cutting (full or partial cutting), creasing, hot stamping, laminating, and automatically discharging non-metallic materials, self-adhesive labels, EVA, double-sided tape, and adhesive pads for electronics and mobile phones. Using steel blades, metal molds, and steel wire (or a template carved from steel plate), die-cutting machines apply pressure through a stamping plate to cut printed products or cardboard into a defined shape. They are essential equipment for post-print packaging processing. The double-station high-speed flatbed die-cutter features two individual die-cutting stations. Developed from single-station die-cutters, it aims to improve production efficiency and streamline the process.
[0003] Currently, during the loading process of materials or products, a small amount of debris or dust often adheres to their surface. If not cleaned in time, the debris or dust will enter the die-cut materials or products during the subsequent high-precision die-cutting process of the double-seat high-speed flatbed die-cutting machine, causing defects in the finished product, affecting the appearance and performance. At the same time, the tiny particles in the dust will aggravate the wear of the tool during the cutting process, affecting the cutting effect and tool life. For this reason, the utility model proposes a double-seat high-speed flatbed die-cutting machine. Utility Model Content
[0004] Technical problems solved
[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a double-seat high-speed flatbed die-cutting machine.
[0006] Technical Solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-seat high-speed flatbed die-cutting machine, comprising a double-seat high-speed flatbed die-cutting machine body, the top of the double-seat high-speed flatbed die-cutting machine body is fixedly connected to a control panel, one end of the double-seat high-speed flatbed die-cutting machine body is fixedly connected to an auxiliary box, and the top of the auxiliary box is fixedly connected to a pair of fixed plates, a collection box is fixedly connected between the tops of the pair of fixed plates, and the outer walls of the collection box are respectively provided with a suction mechanism and a knocking and vibrating chip mechanism.
[0008] As mentioned above, the front end of the collection box is opened, and the front end of the collection box is rotatably connected to a movable door.
[0009] As mentioned above, the suction mechanism includes an exhaust fan fixedly connected to one end of the collection box, an air guide port is opened between the exhaust fan and the collection box, and a filter is fixedly connected to the inner wall of the air guide port, one end of the collection box is fixedly connected to a connecting elbow, and the bottom end of the connecting elbow is fixedly connected to a suction frame, and the top of the exhaust fan is fixedly connected to an exhaust pipe.
[0010] As mentioned above, the top end of the exhaust pipe is fixedly connected with a filter frame, and the filter frame is hemispherical in shape.
[0011] The above-mentioned knocking and vibrating chip mechanism includes a rotating long rod rotatably connected to the outer wall of the exhaust pipe, the outer walls of the rotating long rod are respectively sleeved with air guide blades and eccentric wheels, and the air guide blades are located inside the exhaust pipe, the top of the collection box is fixedly connected with a U-shaped plate, and the top of the U-shaped plate is opened with a circular hole, the bottom end of the eccentric wheel is provided with an extrusion rod in contact with it, and the bottom end of the extrusion rod passes through the circular hole and is fixedly connected to a movable straight plate, the outer wall of the extrusion rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the inner top end of the U-shaped plate and the top end of the movable straight plate, the bottom end of the movable straight plate is fixedly connected with a plurality of knocking balls, and the bottom end of the knocking balls is in contact with the top of the collection box.
[0012] As mentioned above, a pair of built-in rods are fixedly connected to the inner wall of the suction frame, and a cleaning brush body is fixedly connected between the bottom ends of the pair of built-in rods.
[0013] As mentioned above, the inner bottom end of the collection box is adhered with an adhesive pad, and the outer wall of the adhesive pad is in contact with the inner wall of the collection box.
[0014] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:
[0015] 1. The utility model can clean the surface of die-cut materials or products during the loading process through the provided suction mechanism in conjunction with the cleaning brush body, remove dust and debris on the surface of die-cut materials or products, and collect them into a collection box, so as to prevent dust and debris from affecting subsequent die-cutting, ensure the beauty and use effect of the die-cut products, reduce defects, and also prevent dust or debris from causing wear to the die-cutting tools, thereby ensuring their use effect and service life.
[0016] 2. The utility model is equipped with a knocking and chip-vibrating mechanism, which can use the flow of gas to drive the air guide fan blades and the eccentric wheel to rotate, and drive multiple knocking balls to repeatedly knock on the collection box, generating vibration, shaking off the dust or debris attached to the surface of the filter, reducing the possibility of blockage, ensuring the normal operation of the exhaust fan, and thus ensuring the normal progress of the dust collection work.
[0017] Other advantages, objectives and features of the present invention will be described in part in the following description and will be apparent to those skilled in the art based on an examination of the following or may be learned from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0019] Figure 2 It is a partial cross-sectional structural diagram of the suction mechanism in the present utility model;
[0020] Figure 3 It is a partial cross-sectional structural diagram of the chip knocking and vibrating mechanism in the present utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the suction frame and the cleaning brush body in the present invention when viewed from above.
[0022] In the figure: 1. Double-seat high-speed flatbed die-cutting machine body; 2. Control panel; 3. Auxiliary box; 4. Fixed plate; 5. Collection box; 6. Movable door; 7. Suction mechanism; 701. Exhaust fan; 702. Filter; 703. Connecting elbow; 704. Suction frame; 705. Exhaust pipe; 706. Filter frame; 8. Knocking and vibrating chip mechanism; 801. Rotating long rod; 802. Air guide blade; 803. Eccentric wheel; 804. Extrusion rod; 805. Moving straight plate; 806. Knocking ball; 807. U-shaped plate; 808. Spring; 9. Built-in rod; 10. Cleaning brush body; 11. Adhesive pad. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] like Figure 1-4 As shown, the utility model provides a technical solution: a double-seat high-speed flatbed die-cutting machine, comprising a double-seat high-speed flatbed die-cutting machine body 1, the top of the double-seat high-speed flatbed die-cutting machine body 1 is fixedly connected to a control panel 2, one end of the double-seat high-speed flatbed die-cutting machine body 1 is fixedly connected to an auxiliary box 3, and the top of the auxiliary box 3 is fixedly connected to a pair of fixed plates 4, a collecting box 5 is fixedly connected between the tops of the pair of fixed plates 4, and the outer walls of the collecting box 5 are respectively provided with a suction mechanism 7 and a knocking and vibrating chip mechanism 8, the front end of the collecting box 5 is set to an opening, and the front end of the collecting box 5 is rotatably connected to a movable door 6.
[0025] During use of this solution, the main body 1 of the double-seat high-speed flatbed die-cutting machine adopts a slanted back design, and the die-cutting is contacted in a gradual manner during mechanical action, so that the die-cutting pressure is evenly distributed, and the die-cutting can be adjusted left and right, front and back, and rotation angles. The control panel 2 adopts a high-speed system centralized touch screen control, and the high-speed die-cutting is 24,000 times / hour, reaching 400 times per minute, about 50 meters. It is easy to operate, high-speed and flexible, and the positioning is precise. The collection box 5 can collect dust or debris on the surface of the die-cutting material or product during the loading process during the cleaning process, and opening the movable door 6 can discharge and clean the dust or debris therein.
[0026] like Figure 1-2 and Figure 4 As shown, the suction mechanism 7 includes an exhaust fan 701 fixedly connected to one end of the collecting box 5, an air guide port is opened between the exhaust fan 701 and the collecting box 5, and a filter screen 702 is fixedly connected to the inner wall of the air guide port, one end of the collecting box 5 is fixedly connected to a connecting elbow 703, and the bottom end of the connecting elbow 703 is fixedly connected to a suction frame 704, the top of the exhaust fan 701 is fixedly connected to an exhaust pipe 705, the top of the exhaust pipe 705 is fixedly connected to a filter frame 706, and the shape of the filter frame 706 is hemispherical, a pair of built-in rods 9 are fixedly connected to the inner wall of the suction frame 704, and a cleaning brush body 10 is fixedly connected between the bottom ends of the pair of built-in rods 9, an adhesive pad 11 is bonded to the inner bottom end of the collecting box 5, and the outer wall of the adhesive pad 11 is in contact with the inner wall of the collecting box 5.
[0027] During use of this solution, the exhaust fan 701 works, extracting the gas inside the collection box 5 and discharging it outward through the exhaust pipe 705, and the replenished air is replenished through the suction frame 704 and the connecting elbow 703. In the process of loading the die-cutting material or product, the cleaning brush body 10 contacts the surface of the die-cutting material or product, brushing the dust or debris attached to its surface. The dust or debris then flows into the collection box 5 with the gas flow, and then passes through the filter 702 for filtration. The air continues to be discharged outward, and the dust or debris stays on the filter 702 and the adhesive pad 11 inside the collection box 5, so that the adhesive pad 11 adheres to the dust or debris and reduces splashing. In addition, the filter frame 706 can block the dust from the outside and prevent it from entering the exhaust pipe 705, thereby cleaning the dust or debris and preventing the dust and debris from affecting the subsequent die-cutting, thereby ensuring the beauty and use effect of the die-cutting product and reducing defects. At the same time, it also prevents the dust or debris from causing wear to the die-cutting tool and ensures its use effect and service life.
[0028] like Figure 1 and Figure 3As shown, the knocking and vibrating chip mechanism 8 includes a rotating long rod 801 rotatably connected to the outer wall of the exhaust pipe 705, the outer walls of the rotating long rod 801 are respectively sleeved with air guide blades 802 and eccentric wheels 803, and the air guide blades 802 are located inside the exhaust pipe 705, the top of the collecting box 5 is fixedly connected with a U-shaped plate 807, and the top of the U-shaped plate 807 is drilled with a circular hole, the bottom end of the eccentric wheel 803 is provided with an extrusion rod 804 in contact with it, and the bottom end of the extrusion rod 804 passes through the circular hole and is fixedly connected to a movable straight plate 805, the outer wall of the extrusion rod 804 is sleeved with a spring 808, and the two ends of the spring 808 are respectively fixedly connected to the inner top end of the U-shaped plate 807 and the top end of the movable straight plate 805, the bottom end of the movable straight plate 805 is fixedly connected with a plurality of knocking balls 806, and the bottom end of the knocking ball 806 is in contact with the top of the collecting box 5.
[0029] During use of this solution, the gas flows upward and blows the air guide blades 802 to slowly rotate with the assistance of the rotating long rod 801, so that the rotating long rod 801 drives the eccentric wheel 803 to rotate, causing the eccentric end of the eccentric wheel 803 to repeatedly squeeze the squeezing rod 804 and then move downward with the assistance of the spring 808, driving the movable straight plate 805 and multiple knocking balls 806 to move downward, repeatedly knocking on the top of the collection box 5, causing it to vibrate, shaking off the dust or debris attached to the surface of the filter 702, avoiding clogging of the filter 702, ensuring the normal operation of the exhaust fan 701, and thus ensuring the normal progress of the dust collection work.
[0030] Working principle: During the die-cutting material or product loading process, the cleaning brush body 10 contacts the die-cutting material or product surface, brushing the dust or debris attached to its surface. At the same time, the exhaust fan 701 works, extracting the gas inside the collection box 5 and discharging it outward through the exhaust pipe 705, and the supplementary air is replenished through the suction frame 704 and the connecting elbow 703, prompting the dust or debris to flow into the collection box 5 with the gas flow, and then filtered by the filter 702. The air continues to be discharged outward, and the dust or debris stays on the filter 702 and the adhesive pad 11 inside the collection box 5, causing the adhesive pad 11 to adhere to the dust or debris, and the gas flows upward to blow the air guide blades 802 on the rotating long rod 80 1, it slowly rotates, so that the rotating long rod 801 drives the eccentric wheel 803 to rotate, prompting the eccentric end of the eccentric wheel 803 to repeatedly squeeze the squeezing rod 804 and then move downward with the assistance of the spring 808, driving the movable straight plate 805 and multiple knocking balls 806 to move downward, repeatedly knocking on the top of the collection box 5 to make it vibrate, and shake off the dust or debris attached to the surface of the filter screen 702 to reduce blockage. After the surface of the die-cutting material or product is cleaned, it is loaded onto the double-seat high-speed flatbed die-cutting machine body 1 for die-cutting. After the die-cutting is completed, the movable door 6 is opened, the adhesive pad 11 is torn off, and the dust or debris inside the collection box 5 is cleaned. After the cleaning is completed, a new adhesive pad 11 is replaced.
[0031] The wiring diagram of the double-seat high-speed flatbed die-cutting machine body 1, the control panel 2 and the exhaust fan 701 in this solution is common knowledge in this field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring layout of the double-seat high-speed flatbed die-cutting machine body 1, the control panel 2 and the exhaust fan 701 will not be explained in detail.
Claims
1. A double-seat high-speed flatbed die-cutting machine, comprising a double-seat high-speed flatbed die-cutting machine body (1), characterized in that: The top of the double-seat high-speed flat-bed die-cutting machine body (1) is fixedly connected to a control panel (2), one end of the double-seat high-speed flat-bed die-cutting machine body (1) is fixedly connected to an auxiliary box (3), and the top of the auxiliary box (3) is fixedly connected to a pair of fixed plates (4), a collection box (5) is fixedly connected between the tops of the pair of fixed plates (4), and the outer walls of the collection box (5) are respectively provided with a suction mechanism (7) and a knocking and vibrating chip mechanism (8).
2. The double-seat high-speed flatbed die-cutting machine according to claim 1, characterized in that: The front end of the collection box (5) is open, and the front end of the collection box (5) is rotatably connected to a movable door (6).
3. The double-seat high-speed flatbed die-cutting machine according to claim 1, characterized in that: The suction mechanism (7) comprises an exhaust fan (701) fixedly connected to one end of the collection box (5); an air guide port is opened between the exhaust fan (701) and the collection box (5); a filter screen (702) is fixedly connected to the inner wall of the air guide port; a connecting elbow (703) is fixedly connected to one end of the collection box (5); a suction frame (704) is fixedly connected to the bottom end of the connecting elbow (703); and an exhaust pipe (705) is fixedly connected to the top end of the exhaust fan (701).
4. The double-seat high-speed flatbed die-cutting machine according to claim 3, characterized in that: The top end of the exhaust pipe (705) is fixedly connected to a filter frame (706), and the filter frame (706) is hemispherical in shape.
5. The double-seat high-speed flatbed die-cutting machine according to claim 3, characterized in that: The knocking and vibrating chip mechanism (8) comprises a rotating long rod (801) rotatably connected to the outer wall of the exhaust pipe (705), the outer wall of the rotating long rod (801) is respectively sleeved with an air guide blade (802) and an eccentric wheel (803), and the air guide blade (802) is located inside the exhaust pipe (705), the top end of the collecting box (5) is fixedly connected to a U-shaped plate (807), and the top end of the U-shaped plate (807) is bored with a circular hole, and the bottom end of the eccentric wheel (803) is provided with a An extrusion rod (804) is provided, and the bottom end of the extrusion rod (804) passes through the circular hole and is fixedly connected to a movable straight plate (805). The outer wall of the extrusion rod (804) is provided with a spring (808), and the two ends of the spring (808) are respectively fixedly connected to the inner top end of the U-shaped plate (807) and the top end of the movable straight plate (805). The bottom end of the movable straight plate (805) is fixedly connected to a plurality of knocking balls (806), and the bottom ends of the knocking balls (806) are in contact with the top end of the collection box (5).
6. The double-seat high-speed flatbed die-cutting machine according to claim 3, characterized in that: A pair of built-in rods (9) are fixedly connected to the inner wall of the suction frame (704), and a cleaning brush body (10) is fixedly connected between the bottom ends of the pair of built-in rods (9).
7. The double-seat high-speed flatbed die-cutting machine according to claim 1, characterized in that: An adhesive pad (11) is bonded to the inner bottom end of the collection box (5), and the outer wall of the adhesive pad (11) is in contact with the inner wall of the collection box (5).