Shield segment pouring mold convenient to clean

Abstract

The utility model discloses a shield segment pouring mold convenient to clean, which comprises a bottom mold, end plates driven by a driving device to move at the left end and the right end of the bottom mold, and side baffles moving at the front end and the rear end of the bottom mold, and each side baffle comprises two supporting columns and an arc-shaped plate arranged on the supporting columns; an arc-shaped groove A is formed in the top of the arc-shaped plate, and an arc-shaped groove B is formed in the side face of the arc-shaped plate. A sliding base assembly is installed in the arc-shaped groove A. The sliding base assembly comprises a sliding base. A traction device and a fixed pulley are respectively arranged at two ends of the arc-shaped groove A, one end of a traction wire is fixed with one end of the sliding seat, and the other end bypasses the traction device and the fixed pulley and is fixed with the other end of the sliding seat, so that the traction device can drive the sliding seat to slide in the arc-shaped groove A; a clamping groove is further formed in the sliding seat, a plastering structure is inserted and installed in the clamping groove, and the longitudinal section of the clamping groove is matched with the longitudinal sections of the two ends of the plastering structure.

Description

Technical Field

[0001] The utility model relates to the field of shield segment processing, in particular to a shield segment casting mould which is easy to clean. Background Art

[0002] Currently, subway tunnels are mainly constructed using the shield method, and this method has become increasingly mature in China. Shield segment production is an indispensable part of shield construction. There are three main modes for shield segment production: traditional mode, wheel-rail mobile production line mode, and flexible production line mode. Regardless of which production mode is used, the same process is required. During normal production, the production line has a production cycle of about 4-5 minutes, that is, the production line produces one segment every 4-5 minutes. Currently, the finishing process of shield segment molds after casting in China is completed manually, which is inefficient and difficult to ensure the consistency of the finished product. Summary of the Invention

[0003] In order to replace the manual finishing process with machinery in the processing of prefabricated shield segments, the utility model provides a shield segment casting mold that is easy to clean. The structure of the shield segment casting mold includes: a bottom mold and end plates driven by a driving device to move at the left and right ends of the bottom mold, and side baffles movable at the front and rear ends of the bottom mold. After the end plates and side baffles are surrounded by the bottom mold, a cavity for casting the shield segments is formed. The utility model is characterized in that: the side baffles include: two pillars and an arc plate arranged on the pillars; the top of the arc plate is provided with an arc groove A, and the side is provided with an arc groove B, and the arc groove A is provided with a slide assembly, which includes: a slide; a traction device and a fixed pulley are respectively provided at both ends of the arc groove A, a traction line is fixed to one end of the slide, and the other end passes through the traction device and the fixed pulley and is fixed to the other end of the slide, so that the traction device can drive the slide to slide in the arc groove A; the slide is also provided with a clamping groove, and a finishing structure is inserted and installed in the clamping groove, and the longitudinal section of the clamping groove matches the longitudinal sections of the two ends of the finishing structure.

[0004] Preferably, the traction line is a steel cable or a steel strand.

[0005] Preferably, the traction device includes a motor, the output shaft of the motor drives the driving wheel to rotate, and the driving wheel and the fixed pulley are both provided with a circumferential wire groove for the traction wire to be embedded.

[0006] Preferably, there are extended plates on both sides of the lower part of the slide, and a support rod for fixing the traction line is provided at one end of the extension plate far from the slide; the bottom of the slide and the extension plate are on the same cylindrical surface, and the cylindrical surface is the same as the cylindrical surface where the top of the arc plate is located.

[0007] Preferably, the front end of the slide is also provided with a connecting plate, on which a guide rod is fixed by two or more bolts, a screw is screwed into the lower part of the guide rod, and a roller A is installed at the end of the screw, and the roller A rolls in the arc groove B, and the outer diameter of the roller A is equal to the groove width of the arc groove B.

[0008] Preferably, a downwardly protruding block is provided at the center of the bottom surface of the slide, and rollers B are provided on the left and right sides of the bottom of the block. When the bottom of the slide and the extension plate are close to the top of the arc-shaped plate, the block is inserted into the arc-shaped groove A, and the roller B abuts against the bottom of the arc-shaped groove A. The block is also provided with left and right through-holes. One end of the traction line is fixed to the support rod on the right extension plate, and the other end passes around the driving wheel, passes through the wire hole, passes around the fixed pulley, and is fixed to the support rod on the left extension plate.

[0009] Preferably, the plastering structure includes: a center beam, blocks are provided at both ends of the center beam, a plywood is provided at the lower part of the center beam, and a scraper is provided at the bottom of the plywood; the outside of the block is wrapped in a rubber sleeve, the lower part of the rubber sleeve is diamond-shaped, conical or spindle-shaped, and the upper part is a handle; the block, center beam and plywood are made of hard materials, and the scraper and rubber sleeve are made of elastic materials; the block and the center beam are an integral structure or plug-in connection, the plywood and the center beam are an integral structure or fixed by bolts, and the upper part of the scraper is stuck in the T-slot at the bottom of the plywood; the block is embedded in the slot at the lower part of the rubber sleeve, and the shape and size of the slot match the block; the hard material is metal or hard plastic, the elastic material is rubber or silicone or elastic polyurethane, and the surface of the rubber sleeve is frosted or orange peel-textured; after the block is inserted into the slot of the rubber sleeve, the thickness of the elastic material layer is greater than or equal to 1 cm.

[0010] The utility model improves the side baffle of the existing shield segment casting mold, opens an arc groove on the top thereof, installs a slide assembly in the arc groove, and then arranges a traction device at one end of the arc groove to drive the slide assembly to slide in the arc groove, thereby driving the finishing structure on the slide assembly to be plugged in and unplugged to perform finishing processing on the cast shield segment. The utility model saves manpower, improves processing efficiency, and is convenient for loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0012] Figure 1 It is a three-dimensional diagram of the utility model.

[0013] Figure 2 This is a three-dimensional view of the side panel.

[0014] Figure 3 It is a three-dimensional diagram of the slide assembly.

[0015] Figure 4 This is the front view of the slide assembly.

[0016] Figure 5 This is a three-dimensional diagram of the plastering structure.

[0017] Figure 6 This is the front view of the plastering structure.

[0018] In the figure: 1. Surface structure; 2. Side baffle; 3. Bottom mold; 4. End plate; 11. Block; 12. Middle beam; 13. Clamp; 14. Scraper; 15. Rubber sleeve; 16. Handle; 21. Slide assembly; 22. Arc plate; 23. Arc groove B; 24. Arc groove A; 25. Pillar; 26. Traction device; 27. Fixed pulley; 28. Traction line; 211. Slide; 212. Extension plate; 213. Support rod; 214. Bump; 215. Wire hole; 216. Roller B; 217. Roller A; 218. Screw; 219. Guide rod; 220. Connecting plate; 221. Block. DETAILED DESCRIPTION

[0019] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0020] In the description of the embodiments of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the several embodiments provided in this application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is merely a logical function division. There may be other division methods in actual implementation. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed may be through some communication interface, indirect coupling or communication connection of devices or units, which may be electrical, mechanical or other forms.

[0023] The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.

[0024] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. Example 1

[0025] like Figure 2-Figure 4 As shown, in this example, the positions of front, back, left, right, up and down are described as follows: Figure 4 The positional relationship is based on the side baffle 2 of the present invention, and its structure includes: two pillars 25 and an arc-shaped plate 22 arranged on the pillars 25, the top of the arc-shaped plate 22 is provided with an arc-shaped groove A24, and the side is provided with an arc-shaped groove B23, the arc-shaped groove A24 is provided with a slide assembly 21, and the slide assembly 21 includes: a slide 211; a traction device 26 and a fixed pulley 27 are respectively provided at both ends of the arc-shaped groove A24, one end of the traction line 28 is fixed to one end of the slide 211, and the other end passes around the traction device 26 and the fixed pulley 27, and is fixed to the other end of the slide 211, so that the traction device 26 can drive the slide 211 to slide in the arc-shaped groove A24; a card slot 221 is also provided on the slide 211.

[0026] More specifically, the traction wire 28 is a steel strand.

[0027] More specifically, the traction device 26 includes a motor, the output shaft of the motor drives the driving wheel to rotate, and the driving wheel and the fixed pulley 27 are both provided with a circumferential wire groove for the traction wire 28 to be embedded.

[0028] More specifically, there are extended plates 212 on both sides of the lower part of the slide 211, and a support rod 213 for fixing the traction line 28 is provided at one end of the extension plate 212 far from the slide 211; the bottom of the slide 211 and the extension plate 212 are on the same cylindrical surface, and the cylindrical surface is the same as the cylindrical surface where the top of the arc plate 22 is located. This shape design can prevent the slide assembly 21 from getting stuck when sliding.

[0029] More specifically, the front end of the slide 211 is also provided with a connecting plate 220, and a guide rod 219 is fixed to the connecting plate 220 by two or more bolts. It is necessary to provide a plurality of fastening bolts here to prevent the guide rod from rotating. A screw 218 is screwed into the lower part of the guide rod, and a roller A217 is installed at the end of the screw 218. The roller A217 rolls in the arc groove B23, and the outer diameter of the roller A217 is equal to the groove width of the arc groove B23; the structure and size setting of the guide components such as the connecting plate 220, the guide rod 219, the screw 218, and the roller A217 can ensure that the bottom surface of the slide 211 is always in contact with the top of the arc plate 22, thereby preventing the slide component 21 from jumping during movement and affecting the plastering effect.

[0030] More specifically, a downwardly protruding block 214 is provided at the center of the bottom surface of the slide 211, and a roller B216 is provided on the left and right sides of the bottom of the block 214. When the bottom of the slide 211 and the extension plate 212 are close to the top of the arc-shaped plate 22, the block 214 is inserted into the arc groove A24, and the roller B216 is against the bottom of the arc groove A24. The block 214 is also provided with left and right through-holes 215. One end of the traction line 28 is fixed to the support rod 213 on the right extension plate 212, and the other end bypasses the driving wheel, passes through the wire hole 215, bypasses the fixed pulley 27, and is fixed to the support rod 213 on the left extension plate 212; the design of the block 214 and the roller B216 reduces the friction during the movement of the slide assembly 21, and the wire hole 215 constrains the range of movement of the traction line 28 to prevent entanglement. Example 2

[0031] like Figure 5-Figure 6 As shown, the prefabricated shield segment finishing structure 1 of the present invention includes: a central beam 12, with blocks 11 at both ends of the central beam 12, a splint 13 at the lower part of the central beam 12, and a scraper 14 at the bottom of the splint 13; the outside of the block 11 is wrapped in a rubber sleeve 15, the lower part of the rubber sleeve 15 is diamond-shaped, conical or spindle-shaped, and the upper part is a handle 16; the block 11, the central beam 12, and the splint 13 are made of hard materials to improve the main strength of the finishing structure and enhance its durability, and the scraper 14 and the rubber sleeve 15 are made of elastic materials.

[0032] More specifically, the clamping block 11 and the center beam 12 are an integral structure or a plug-in connection. If the clamping block 11 and the center beam 12 are an integral structure, the clamping block 11 and the center beam 12 are injection molded or cast as a whole. If the clamping block 11 and the center beam 12 are plug-in connected, the clamping block 11 is provided with a groove for inserting the center beam 12; the splint 13 and the center beam 12 are an integral structure or fixed by bolts. If the splint 13 and the center beam 12 are an integral structure, the splint 13 and the center beam 12 are injection molded or cast as a whole. If the splint 13 and the center beam 12 are bolted, the splint 13 and the center beam 12 are provided with screw holes in opposite positions; the upper part of the scraper 14 is stuck in the T-shaped slot at the bottom of the splint 13.

[0033] More specifically, the clamping block 11 is embedded in a slot at the lower portion of the rubber sleeve 15 , and the shape and size of the slot match those of the clamping block 11 .

[0034] More specifically, the hard material is stainless steel, the elastic material is silicone, and the surface of the rubber sleeve 15 has an orange peel texture.

[0035] More specifically, after the slot of the rubber sleeve 15 is inserted into the block 11, the thickness of the elastic material layer is equal to 1 cm, which facilitates the rubber sleeve 15 to be inserted and removed from the slide seat through elastic deformation, thereby realizing rapid assembly and disassembly of the plastering structure.

[0036] In this example, the rubber sleeves at both ends of the plastering structure can utilize their own elastic deformation and be installed and removed from the slide described in Example 1 by plugging and unplugging, and the slide is pulled from one end of the shield segment to the other end by a traction device to realize mechanized plastering processing. Example 3

[0037] like Figures 1-6 As shown, the shield segment casting mold that is easy to clean described in the utility model includes a base mold 3 and end plates 4 that are movable at the left and right ends of the base mold 3 driven by a driving device, and side baffles 2 that are movable at the front and rear ends of the base mold 3. After the end plates 4 and the side baffles 2 are surrounded by the base mold 3, a cavity for casting shield segments is formed. The side baffles 2 are as shown in Example 1, and the plastering structure is as shown in Example 2. In this example, the traction devices of the side baffles on both sides drive the slide assembly to proceed synchronously to ensure that the positive projection of the plastering structure is always perpendicular to the travel direction of the slide assembly.

[0038] The utility model improves the side baffle of the existing shield segment casting mold, opens an arc groove on the top thereof, installs a slide assembly in the arc groove, and then arranges a traction device at one end of the arc groove to drive the slide assembly to slide in the arc groove, thereby driving the finishing structure on the slide assembly to be plugged in and unplugged to perform finishing processing on the cast shield segment. The utility model saves manpower, improves processing efficiency, and is convenient for loading and unloading.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shield segment casting mold that is easy to clean, comprising a base mold, end plates movable at the left and right ends of the base mold by a drive device, and side baffles movable at the front and rear ends of the base mold. The end plates and side baffles are surrounded by the base mold to form a cavity for casting shield segments, characterized by: The side baffle includes: two pillars and an arc-shaped plate arranged on the pillars; an arc-shaped groove A is provided on the top of the arc-shaped plate, and an arc-shaped groove B is provided on the side, and a slide assembly is installed in the arc-shaped groove A, and the slide assembly includes: a slide; a traction device and a fixed pulley are respectively provided at both ends of the arc-shaped groove A, one end of the traction line is fixed to one end of the slide, and the other end passes around the traction device and the fixed pulley, and is fixed to the other end of the slide, so that the traction device can drive the slide to slide in the arc-shaped groove A; a card slot is also provided on the slide, and a plastering structure is inserted and installed in the card slot, and the longitudinal section of the card slot matches the longitudinal sections at both ends of the plastering structure.

2. The shield segment casting mold that is easy to clean according to claim 1 is characterized in that: The traction line is a steel cable or a steel strand.

3. The shield segment casting mold that is easy to clean according to claim 2 is characterized in that: The traction device includes a motor, the output shaft of the motor drives the driving wheel to rotate, and the driving wheel and the fixed pulley are both provided with a circumferential wire groove for the traction wire to be embedded.

4. The shield segment casting mold that is easy to clean according to claim 3 is characterized in that: There are extended plates on both sides of the lower part of the slide, and a support rod for fixing the traction line is provided at one end of the extension plate far from the slide; the bottom of the slide and the extension plate are on the same cylindrical surface, and the cylindrical surface is the same as the cylindrical surface where the top of the arc plate is located.

5. The shield segment casting mold that is easy to clean according to claim 4 is characterized in that: The front end of the slide is also provided with a connecting plate, on which a guide rod is fixed by two or more bolts, a screw is screwed into the lower part of the guide rod, and a roller A is installed at the end of the screw, which rolls in the arc groove B, and the outer diameter of the roller A is equal to the groove width of the arc groove B.

6. The shield segment casting mold that is easy to clean according to claim 5 is characterized in that: A downwardly protruding block is also provided at the center of the bottom surface of the slide, and a roller B is provided on each side of the left and right sides of the bottom of the block. When the bottom of the slide and the extension plate are close to the top of the arc-shaped plate, the block is inserted into the arc-shaped groove A, and the roller B abuts against the bottom of the arc-shaped groove A. The block is also provided with left and right through-holes. One end of the traction line is fixed to the support rod on the right extension plate, and the other end passes around the driving wheel, passes through the wire hole, passes around the fixed pulley, and is fixed to the support rod on the left extension plate.

7. The shield segment casting mold that is easy to clean according to claim 6 is characterized in that: The plastering structure includes: a center beam, blocks are provided at both ends of the center beam, a plywood is provided at the lower part of the center beam, and a scraper is provided at the bottom of the plywood; the outside of the block is wrapped in a rubber sleeve, the lower part of the rubber sleeve is diamond-shaped, conical or spindle-shaped, and the upper part is a handle; the block, center beam and plywood are made of hard materials, and the scraper and rubber sleeve are made of elastic materials; the block and the center beam are an integral structure or plug-in connection, the plywood and the center beam are an integral structure or fixed by bolts, and the upper part of the scraper is stuck in the T-shaped slot at the bottom of the plywood; the block is embedded in the slot at the lower part of the rubber sleeve, and the shape and size of the slot match the block; the hard material is metal or hard plastic, the elastic material is rubber or silicone or elastic polyurethane, and the surface of the rubber sleeve is frosted or orange peel-textured; after the block is inserted into the slot of the rubber sleeve, the thickness of the elastic material layer is greater than or equal to 1 cm.

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