Perforated brick strip cutting machine

Abstract

The utility model discloses a strip cutting machine for perforated bricks, which belongs to the technical field of perforated brick production equipment, and is characterized in that the strip cutting machine comprises a rack, a conveying device, a cutting device and a control system, the conveying device is arranged on the rack and comprises a conveying belt, a driving motor and a transmission mechanism, the cutting device is arranged above the conveying device, and the control system is arranged on the conveying device. The cutting device comprises a mounting frame, a mounting table is arranged at the top of the mounting frame, an electric push rod is arranged at the lower bottom end of the mounting table, the end of the electric push rod is connected with a mounting frame, and a cutting steel wire is arranged on the side, close to the conveying belt, of the mounting frame. The control panel is electrically connected with the controller, the controller is arranged at the top of the mounting table, the controller is electrically connected with the sensor, the driving motor and the electric push rod, the sensor is arranged at the lower end of the mounting frame, and the sensor is electrically connected with the driving motor. The cutting device has the effect of improving the production efficiency and the cutting precision.

Description

Technical Field

[0001] The utility model belongs to the technical field of porous brick production equipment, and more specifically relates to a porous brick strip cutting machine. Background Art

[0002] The porous brick strip cutting machine is a device specially used in the porous brick production process. It is mainly used to cut the porous brick mud strips so that they can be further processed into the required brick shape. This equipment plays a vital role in the porous brick production process because it directly affects the dimensional accuracy and production efficiency of the bricks.

[0003] The traditional method of cutting porous bricks into strips mainly adopts manual cutting or simple mechanical cutting equipment, which has problems such as low efficiency, low cutting precision and high labor intensity. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a porous brick cutting machine, which has the advantages of improving production efficiency and cutting accuracy.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A porous brick cutting machine comprises a frame, a conveying device, a cutting device and a control system, wherein the conveying device is arranged on the frame and comprises a conveyor belt, a driving motor and a transmission mechanism;

[0007] The cutting device is installed above the conveying device, and the cutting device includes a mounting frame, a mounting platform is provided on the top of the mounting frame, an electric push rod is provided at the bottom end of the mounting platform, and the end of the electric push rod is connected to the mounting frame, and a cutting wire is provided on the side of the mounting frame close to the conveyor belt;

[0008] The control system includes a control panel, a controller and a sensor. The control panel is arranged at the right end of the frame and is electrically connected to the controller. The controller is arranged on the top of the mounting platform and is electrically connected to the sensor, the drive motor and the electric push rod. The sensor is arranged at the lower end of the mounting frame and is electrically connected to the drive motor.

[0009] The advantages of this solution are at least that the control panel is used to set the operating parameters of the utility model strip cutting machine, such as conveying speed, cutting length, cutting thickness, etc. The controller controls the operation of the conveying device and the cutting device according to the setting parameters of the control panel and the feedback signal of the sensor, thereby realizing automatic strip cutting of porous bricks. The porous brick strip cutting machine of the utility model adopts an automated conveying and cutting device, which can realize continuous cutting of porous bricks and greatly improve production efficiency. The automated conveying and cutting process reduces manual operation and reduces labor intensity. The control system adopts a humanized design, which is simple and convenient to operate and easy to master. It not only improves production efficiency and product quality, but also saves labor costs, simplifies the production process, and has strong adaptability.

[0010] The utility model is further configured as follows: a mounting portion is provided at the right end portion of the mounting frame, two electric push rods are provided on the mounting portion, the two electric push rods are electrically connected to the controller, a through hole is provided on the right side of the mounting frame for the electric push rod to pass through, and cleaning portions are provided at the two ends of the electric push rods, and the cleaning portions cover the cutting wire.

[0011] The advantages of this solution are at least that: by setting up a cleaning unit, not only can the contaminants on the steel wire be removed in time to ensure the smooth progress of the cutting process, thereby improving the quality of the final product, but also manual intervention can be reduced, reducing maintenance difficulty and cost.

[0012] The utility model is further configured as follows: the frame is provided with a rectangular hole for movable connection of the mounting frame, the left and right ends of the frame are both provided with threaded holes, the threaded holes are communicated with the rectangular holes, and the threaded holes are provided with matching adjustment bolts.

[0013] The advantages of this solution are at least that: by setting rectangular holes, threaded holes and adjusting bolts, the mounting frame can adapt to porous bricks of different thicknesses through the lifting and adjusting function, thereby ensuring the consistency of the cutting effect and improving the cutting accuracy and efficiency.

[0014] The utility model is further configured as follows: a plurality of circular grooves are provided on both the left and right end surfaces of the installation frame.

[0015] The advantage of this solution is at least that: by providing a circular groove, the adjusting bolt can be prevented from being excessively loosened or overtightened in the threaded hole, thereby avoiding the mounting bracket from sliding down due to loosening or overtightening, and improving the connection stability between the mounting bracket and the adjusting bolt.

[0016] The utility model is further configured as follows: baffles are provided on both sides of the conveyor belt at the top of the frame.

[0017] The advantages of this solution are at least that the baffle not only plays an important role in positioning and limiting the position, but also protects the equipment from damage caused by inaccurate positioning of the porous bricks. The use of the limiting baffle can reduce wear on the equipment and extend its service life.

[0018] The utility model is further configured as follows: shock-absorbing pads for supporting the installation frame are provided on both left and right sides of the top of the rack.

[0019] The advantages of this solution are at least that: by providing shock-absorbing pads, the shock-absorbing pads can ensure that the mounting frame and the cutting wire remain stable during the cutting process, avoiding instability caused by vibration when the mounting frame contacts the frame, thereby improving cutting efficiency, extending the service life of the equipment, and protecting the equipment and workpiece from damage.

[0020] The utility model is further configured as follows: the bottom end of the frame is provided with a self-locking universal wheel.

[0021] The advantage of this solution is at least that: by setting the self-locking universal wheel, the self-locking universal wheel allows 360-degree horizontal rotation, which makes the porous brick cutting machine very flexible when it needs to be moved and can be easily adjusted and positioned in different positions.

[0022] The utility model is further configured as follows: the conveyor belt is made of wear-resistant rubber material, and the conveyor belt is higher than the frame.

[0023] The advantages of this solution include at least one: the rubber material has extremely high elasticity and excellent resilience, which allows the conveyor belt to maintain good flexibility and elasticity during operation, thereby adapting to the various stress changes during the cutting process of the cutting wire. The conveyor belt is higher than the frame, which facilitates the cutting wire to better penetrate the bottom when cutting porous bricks.

[0024] In summary, the present invention has at least the following advantages:

[0025] 1. By setting up a cleaning unit, not only can the contaminants on the steel wire be removed in time to ensure the smooth progress of the cutting process, thereby improving the quality of the final product, but also it can reduce manual intervention, reduce the difficulty and cost of maintenance; by setting rectangular holes, threaded holes and adjusting bolts, the mounting frame can be adjusted through the lifting function to adapt to porous bricks of different thicknesses, thereby ensuring the consistency of the cutting effect and improving the cutting accuracy and efficiency;

[0026] 2. The circular groove prevents the adjusting bolt from being excessively loose or overtightened in the threaded hole, thereby preventing the mounting bracket from sliding down due to looseness or overtightening, and improving the connection stability between the mounting bracket and the adjusting bolt. The baffle not only plays an important role in positioning and limiting, but also protects the equipment from damage caused by inaccurate positioning of the porous bricks. The use of the limiting baffle can reduce equipment wear and extend its service life.

[0027] 3. By setting the shock-absorbing pad, the shock-absorbing pad can ensure that the mounting frame and cutting wire remain stable during the cutting process, avoiding instability caused by vibration when the mounting frame contacts the frame, thereby improving cutting efficiency, extending the service life of the equipment, and protecting the equipment and workpiece from damage; by setting the self-locking universal wheel, the self-locking universal wheel allows 360-degree horizontal rotation, which makes the porous brick cutting machine very flexible when it needs to be moved, and can be easily adjusted and positioned in different positions. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is an overall schematic diagram of a preferred embodiment of the present invention;

[0029] Figure 2 This is a cross-sectional schematic diagram of a preferred embodiment of the present invention;

[0030] Figure 3 This is a schematic diagram of the cutting device in the present utility model;

[0031] Figure 4 It is a schematic diagram of the overall structure of the utility model;

[0032] Figure 5 for Figure 4 A magnified schematic diagram of part A;

[0033] Figure 6 This is an exploded diagram of a preferred embodiment of the present invention.

[0034] Figure numerals: 1. Frame; 2. Conveying device; 210. Conveyor belt; 220. Driving motor; 230. Transmission mechanism; 3. Cutting device; 310. Mounting frame; 320. Mounting table; 330. Electric push rod; 340. Mounting frame; 350. Cutting wire; 4. Control system; 410. Control panel; 420. Controller; 430. Sensor; 5. Mounting part; 6. Electric push rod 2; 7. Through hole; 8. Cleaning part; 9. Rectangular hole; 10. Threaded hole; 11. Adjusting bolt; 12. Circular groove; 13. Baffle; 14. Shock-absorbing pad; 15. Self-locking universal wheel. DETAILED DESCRIPTION

[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.

[0036] A porous brick cutting machine, such as Figure 1 As shown, it includes a frame 1, a conveying device 2, a cutting device 3 and a control system 4. The conveying device 2 is set on the frame 1 and includes a conveyor belt 210, a drive motor 220 and a transmission mechanism 230 (refer to Figure 2 ),

[0037] The cutting device 3 is installed above the conveying device 2. The cutting device 3 includes a mounting frame 310. A mounting platform 320 is provided on the top of the mounting frame 310. An electric push rod 330 is provided at the bottom end of the mounting platform 320. The end of the electric push rod 330 is connected to a mounting frame 340. A cutting wire 350 is provided on the side of the mounting frame 340 close to the conveyor belt 210.

[0038] The control system 4 includes a control panel 410, a controller 420 and a sensor 430 (refer to Figure 3 ), the control panel 410 is arranged at the right end of the frame 1, the control panel 410 is electrically connected to the controller 420, the controller 420 is arranged on the top of the mounting table 320, the controller 420 is electrically connected to the sensor 430, the drive motor 220 and the electric push rod 330, the sensor 430 is arranged at the lower end of the mounting frame 340, and the sensor 430 is electrically connected to the drive motor 220. The control panel 410 is used to set the operating parameters of the utility model strip cutting machine, such as conveying speed, cutting length, cutting thickness, etc. The controller 420 controls the operation of the conveying device 2 and the cutting device 3 according to the setting parameters of the control panel 410 and the feedback signal of the sensor 430, so as to realize the automatic strip cutting of the porous bricks. The porous brick strip cutting machine of the utility model adopts an automated conveying and cutting device 3, which can realize continuous cutting of porous bricks and greatly improve production efficiency. The automated conveying and cutting process reduces manual operation and reduces labor intensity. The control system 4 adopts a humanized design, which is simple and convenient to operate and easy to master. It not only improves production efficiency and product quality, but also saves labor costs, simplifies production processes, and has strong adaptability.

[0039] like Figure 2 As shown, the right end of the mounting frame 340 is provided with a mounting portion 5, and the mounting portion 5 is provided with an electric push rod 2 6, which is electrically connected to the controller 420. The right side of the mounting frame 340 is provided with a through hole 7 for the electric push rod 330 to pass through, and the end of the electric push rod 2 6 is provided with a cleaning portion 8 (refer to Figure 5), the cleaning part 8 is sheathed around the cutting wire 350. By providing the cleaning part 8, not only can the contaminants on the wire be removed in time, ensuring the smooth progress of the cutting process, thereby improving the quality of the final product, but also manual intervention can be reduced, reducing maintenance difficulty and cost.

[0040] like Figure 6 As shown, the frame 1 is provided with a rectangular hole 9 for the movable connection of the mounting bracket 310. The left and right ends of the frame 1 are provided with threaded holes 10, which are connected to the rectangular holes 9. The threaded holes 10 are provided with matching adjustment bolts 11. By providing the rectangular holes 9, threaded holes 10 and adjustment bolts 11, the mounting bracket 310 can be adjusted by the lifting function to adapt to porous bricks of different thicknesses, thereby ensuring the consistency of the cutting effect and improving the cutting accuracy and efficiency.

[0041] like Figure 6 As shown, the left and right end surfaces of the mounting frame 340 are provided with a plurality of circular grooves 12. The provision of the circular grooves 12 prevents the adjusting bolts 11 from becoming excessively loose or overtightened within the threaded holes 10, thereby preventing the mounting frame 310 from sliding down due to looseness or overtightening, and improves the stability of the connection between the mounting frame 310 and the adjusting bolts 11.

[0042] like Figure 6 As shown, baffles 13 are provided on both sides of the conveyor belt 210 at the top of the frame 1. The baffles 13 not only play an important role in positioning and limiting the position of the equipment, but also protect the equipment from damage caused by inaccurate positioning of the porous bricks. The use of the limiting baffles 13 can reduce wear on the equipment and extend its service life.

[0043] like Figure 6 As shown, shock-absorbing pads 14 are provided on both the left and right sides of the top of the frame 1 to support the mounting frame 340. The provision of the shock-absorbing pads 14 ensures that the mounting frame 340 and the cutting wire 350 remain stable during the cutting process, avoiding instability caused by vibration when the mounting frame 340 contacts the frame 1, thereby improving cutting efficiency, extending the service life of the equipment, and protecting the equipment and workpiece from damage.

[0044] like Figure 6 As shown, the bottom end of the frame 1 is provided with a self-locking universal wheel 15. By arranging the self-locking universal wheel 15, the self-locking universal wheel 15 allows a horizontal 360-degree rotation, which makes the porous brick cutting machine very flexible when it needs to be moved and can be easily adjusted and positioned in different positions.

[0045] Conveyor belt 210 is made of wear-resistant rubber and is higher than frame 1. Rubber has extremely high elasticity and excellent resilience, which allows conveyor belt 210 to maintain excellent flexibility and elasticity during operation, thereby adapting to the various stress changes during the cutting process of cutting wire 350. The conveyor belt 210 is higher than frame 1, which facilitates the cutting wire 350 to cut through the porous bricks to the bottom.

[0046] The working process and beneficial effects of the present invention are as follows: First, the porous bricks are placed on the conveyor belt 210, and the operating parameters of the strip cutter are set through the control panel 410. Then, the strip cutter is started, and the drive motor 220 drives the conveyor belt 210 to operate, and the porous bricks are transported to the bottom of the cutting device 3. The electric push rod 330 drives the cutting wire 350 under the mounting frame 340 to cut the porous bricks. The sensor 430 monitors the operating status of the strip cutter in real time and transmits the feedback signal to the controller 420. The controller 420 adjusts the operating parameters of the conveyor device 2 and the cutting device 3 according to the feedback signal to ensure the stable operation of the strip cutter. When the porous brick cutting is completed, the conveyor belt 210 will transport the cut porous bricks out of the strip cutter.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the design concept of the present invention should be included in the scope of protection of the present invention.

Claims

1. A porous brick cutting machine, comprising a frame (1), a conveying device (2), a cutting device (3) and a control system (4), characterized in that: The conveying device (2) is arranged on the frame (1), and the conveying device (2) comprises a conveying belt (210), a driving motor (220) and a transmission mechanism (230); The cutting device (3) is installed above the conveying device (2), and the cutting device (3) includes a mounting frame (310), a mounting platform (320) is provided on the top of the mounting frame (310), an electric push rod (330) is provided at the bottom end of the mounting platform (320), and a mounting frame (340) is connected to the end of the electric push rod (330), and a cutting wire (350) is provided on the side of the mounting frame (340) close to the conveyor belt (210); The control system (4) includes a control panel (410), a controller (420) and a sensor (430), wherein the control panel (410) is arranged at the right end of the frame (1), the control panel (410) is electrically connected to the controller (420), the controller (420) is arranged on the top of the mounting platform (320), the controller (420) is electrically connected to the sensor (430), the drive motor (220) and the electric push rod (330), the sensor (430) is arranged at the lower end of the mounting frame (340), and the sensor (430) is electrically connected to the drive motor (220).

2. The porous brick cutting machine according to claim 1, characterized in that: The right end of the mounting frame (340) is provided with a mounting portion (5), and the mounting portion (5) is provided with a second electric push rod (6), and the second electric push rod (6) is electrically connected to the controller (420). The right side of the mounting frame (340) is provided with a through hole (7) for the electric push rod (330) to pass through, and the end of the second electric push rod (6) is provided with a cleaning portion (8), and the cleaning portion (8) is sheathed with the cutting wire (350).

3. The porous brick cutting machine according to claim 1, characterized in that: The frame (1) is provided with a rectangular hole (9) for movable connection of the mounting frame (310), and threaded holes (10) are provided at both left and right ends of the frame (1), the threaded holes (10) being in communication with the rectangular hole (9), and matching adjustment bolts (11) are provided in the threaded holes (10).

4. The porous brick cutting machine according to claim 1, characterized in that: A plurality of circular grooves (12) are provided on both left and right end surfaces of the mounting frame (340).

5. The porous brick cutting machine according to claim 1, characterized in that: Baffles (13) are provided on both sides of the conveyor belt (210) at the top of the frame (1).

6. The porous brick cutting machine according to claim 1, characterized in that: Shock-absorbing pads (14) for supporting the mounting frame (340) are provided on both left and right sides of the top of the frame (1).

7. The porous brick cutting machine according to claim 1, characterized in that: The bottom end of the frame (1) is provided with a self-locking universal wheel (15).

8. The porous brick cutting machine according to claim 1, characterized in that: The conveyor belt (210) is made of a wear-resistant rubber material, and the conveyor belt (210) is higher than the frame (1).

Images