Pump pipe supporting and adjusting device for pumping of tubular pile mold

By designing a pump pipe support adjustment device for pipe pile mold pumping, multiple movable support points and automated adjustment technologies are adopted, the problem of cumbersome, time-consuming and labor-intensive adjustment of pipe pile mold position adjustment in the prior art is solved, and efficient and accurate concrete pumping is achieved.

CN223251980UActive Publication Date: 2025-08-22JIANGSU WEIJUN IND EQUIP CO LTD
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Patent Information

Application Number
CN202422676816.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-08-22
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In the prior art, the position adjustment of the pipe pile mold is cumbersome, time-consuming and labor-intensive, and the adjustment accuracy is not high, resulting in uneven concrete pumping.

Method used

A pump tube support and adjustment device for pumping pipe pile molds is designed. By setting up a plurality of movable support points and adjustment devices, the central axis of the pipe pile mold is concentric with the central axis of the pump pipe, and automatic adjustment is achieved using visual sensors and a screw slider driven by a motor.

Benefits of technology

Convenient and high-precision adjustment is achieved, production efficiency is improved, concrete is evenly pumped, and manpower consumption is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pump pipe supporting and adjusting device for pumping a tubular pile mold, which relates to the technical field of tubular pile production equipment, is particularly arranged on the opposite side of a tubular pile mold metering flatcar, and comprises a rear-end bracket, a first trolley, a second trolley and a front-end bracket which are sequentially arranged along the direction of a guide rail, the first trolley, the second trolley and the front-end bracket move on the guide rail in a limited mode through idler wheels arranged at the bottoms, the first trolley and the rear-end bracket are connected through an iron chain, the first trolley and the second trolley are connected through an iron chain, and auxiliary rollers used for supporting a pump pipe are arranged on top frame bodies of the rear-end bracket, the first trolley, the second trolley and the front-end bracket. The auxiliary roller can move up and down through the adjusting device and drive the pump pipe to move up and down, so that the central axis of the pipe pile mold on the pipe pile mold metering flatcar is concentric with the central axis of the pump pipe, the complexity of the mode of adjusting the position of the pipe pile mold is avoided by adjusting the up-down position of the pump pipe, manpower is greatly liberated, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe pile production equipment, in particular to a pump pipe support and adjustment device for pumping a pipe pile mould. Background Art

[0002] Prestressed high-strength concrete pipe piles, as a cement product, are widely used in various infrastructure projects. Concrete pumping is an important production link of concrete pipe piles. Its function is to inject the mixed concrete into the mold during the production process of concrete pipe piles and confirm the volume of injected concrete by metering.

[0003] A Chinese patent document with publication number CN215150312U discloses an automatically height-adjusting metering flat cart for pipe pile mold pumping, comprising a weighing platform, a sensor, and a control system. Several weighing platforms are connected by connecting steel frames, and the pipe pile mold is supported on several weighing platforms. The weighing platform comprises a weighing part and a height adjustment part. The weighing part is used to measure the weight of the pipe mold; the height adjustment part is used to change the center height of the pipe pile mold, the sensor is used to detect the parameters of the pipe pile mold, and the control system controls the height adjustment part according to the parameters detected by the sensor to match the center of the pipe pile mold with the height of the pump pipe. The trolley height can be automatically adjusted according to the center height of different pipe pile molds to make the pipe pile mold consistent with the center of the pump pipe.

[0004] The above adjustment method uses the method of adjusting the position of the pipe pile mold for adjustment. Due to the large size of the pipe pile mold, the steps are relatively cumbersome, time-consuming and labor-intensive when adjusting. In addition, it is necessary to lift it up first and then raise the bottom to adjust the position. The adjustment height is related to the height of the step block, resulting in low adjustment accuracy. Utility Model Content

[0005] (1) Technical issues to be resolved

[0006] In order to overcome the shortcomings of the existing technology, a pump pipe support adjustment device for pipe pile mold pumping is proposed. By adjusting the upper and lower positions of the pump pipe, the central axis of the pipe pile mold is made concentric with the central axis of the pump pipe.

[0007] (2) Technical solution

[0008] The present invention is realized through the following technical scheme: The present invention proposes a pump pipe support and adjustment device for pipe pile mold pumping, which is arranged on the opposite side of the pipe pile mold metering flat car, and includes a rear end bracket, a first trolley, a second trolley, and a front end bracket arranged in sequence along the guide rail direction. The first trolley, the second trolley and the front end bracket are all limited and moved on the guide rail by rollers arranged at the bottom. The first trolley and the rear end bracket, and the first trolley and the second trolley are connected by iron chains. Auxiliary rollers for supporting the pump pipe are provided on the top frames of the rear end bracket, the first trolley, the second trolley and the front end bracket. The auxiliary rollers can move up and down through the adjustment device and drive the pump pipe to move up and down, thereby making the central axis of the pipe pile mold on the pipe pile mold metering flat car concentric with the central axis of the pump pipe.

[0009] Furthermore, the first trolley is provided with an anti-collision block, and the second trolley is provided with a buckle that can be buckled with the front end bracket.

[0010] Furthermore, the adjusting device includes an adjusting bolt threadedly connected to the top frame, and both ends of the central axis of the auxiliary roller are mounted on the adjusting bolt.

[0011] Furthermore, the adjustment device includes a screw rod arranged on the top frame, the screw rod is transmission-connected with a screw rod slider, and both ends of the central axis of the auxiliary roller are socketed on the screw rod slider.

[0012] Furthermore, the front end bracket is connected to the pipe pile mold metering flat car through a connecting plate, and a visual sensor is provided on the front end bracket.

[0013] (3) Beneficial effects

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The utility model mentions a pump pipe support and adjustment device for pipe pile mold pumping, which is provided with a plurality of movable and adjustable support points, and can support the pump pipe more flexibly during the pumping process. In addition, an adjustment device for the pump pipe is provided, which can make the central axis of the pipe pile mold and the central axis of the pump pipe concentric, so as to facilitate uniform pumping of concrete. The adjustment method is convenient, avoiding the cumbersome method of adjusting the pipe pile mold, greatly liberating manpower, and improving production efficiency. The adjustment method using a screw rod has higher adjustment accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of the utility model.

[0017] Figure 2 It is a side structural diagram of the utility model.

[0018] Figure 3 yes Figure 1 Enlarged schematic diagram of point A in the middle.

[0019] Figure 4 yes Figure 1 Enlarged schematic diagram of point B in the middle.

[0020] Figure 5 It is a structural schematic diagram of another regulating device.

[0021] 1-rear end bracket; 2-first trolley; 3-second trolley; 4-front end bracket; 5-pump pipe; 6-auxiliary roller; 7-pile mold; 8-anti-collision block; 9-buckle; 10-weighing platform; 11-top frame; 12-connecting plate; 13-adjusting bolt; 14-screw; 15-screw slider; 16-bottom crossbeam. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0023] like Figure 1-Figure 5 The pump pipe support and adjustment device for a pipe pile mold pumping shown in the figure is arranged on the opposite side of the pipe pile mold metering flat car. The pipe pile mold metering flat car includes a plurality of weighing platforms 10. The weighing platforms 10 are arranged on a bottom crossbeam 16 that slides along the guide rail. The bottom crossbeam 16 is provided with a roller that moves on the guide rail with a limited position. The bottom crossbeam 16 moves back and forth along the guide rail through a transmission belt (not shown in the figure) driven by a motor arranged at its bottom. The pump pipe support and adjustment device includes a rear end bracket 1, a first trolley 2, a second trolley 3, and a front end bracket 4 arranged in sequence along the guide rail. The end bracket 1 is fixedly set on the foundation, and the first trolley 2, the second trolley 3, and the front end bracket 4 are all moved on the guide rail by the roller limit provided at the bottom. The first trolley 2 and the rear end bracket 1, and the first trolley 2 and the second trolley 3 are connected by an iron chain (not shown in the figure). The top frame 11 of the rear end bracket 1, the first trolley 2, the second trolley 3, and the front end bracket 4 are all provided with auxiliary rollers 6 for supporting the pump pipe 5. By using the movable first trolley 2, the second trolley 3, and the front end bracket 4 as support points, the pump pipe 5 can be supported more flexibly.

[0024] The front bracket 4 is connected to the pipe pile mold metering flat car through a connecting plate 12. A visual sensor is provided on the front bracket 4. When the pipe pile mold metering flat car drives the pipe pile mold 7 to move along the guide rail, it can drive the front bracket 4 to move. The front bracket 4 moves and hits the second trolley 3. After the front bracket 4 hits the second trolley 3, the two move together and continue to collide with the first trolley 2. The first trolley 2 is provided with an anti-collision block 8 to reduce the buffer. Then the three move together to the end of the guide rail. At this time, the pump pipe 5 is completed. It is fully extended into the pipe pile mold 7, and when the pipe pile mold metering flat car drives the pipe pile mold 7 to retreat, the iron chains between the first trolley 2 and the rear end bracket 1 and between the first trolley 2 and the second trolley 3 are used to pull, and several supporting points are dispersed, so that the pump pipe 5 can be supported more flexibly. A buckle 9 that can be engaged with the front end bracket 4 is provided on the second trolley 3. The buckle 9 can separate the front end bracket 4 from the second trolley 3 when the pipe pile mold 7 retreats, so that the pipe pile mold 7 can be better separated from the pump pipe 5.

[0025] An adjusting device for driving the auxiliary roller 6 to move up and down is provided on the top frame 11. The adjusting device includes an adjusting bolt 13 threadedly connected to the top frame 11. The adjusting bolt 13 is vertically arranged. Both ends of the central axis of the auxiliary roller 6 are mounted on the top of the adjusting bolt 13. The auxiliary roller 6 is rotatably connected to the central axis through the bearing. By turning the adjusting bolt 13 to move up and down, the auxiliary roller 6 is driven to move up and down, thereby realizing the height adjustment of the pump pipe 5.

[0026] In addition, in order to be more automated, the adjustment device is set to a screw rod 14 driven by a motor, and a screw slider 15 is connected to the screw rod 14 for transmission. The two ends of the central axis of the auxiliary roller 6 are socketed on the screw slider 15. The motor drives the screw rod 14 to rotate and then drives the screw slider 15 to move up and down, thereby realizing the up and down adjustment of the auxiliary roller 6, so that the central axis of the pipe pile mold 7 on the pipe pile mold metering flat car is concentric with the central axis of the pump pipe 5.

[0027] The utility model mentions a pump pipe support and adjustment device for pipe pile mold pumping, which adopts a PLC controller to realize automatic control. When the pipe pile mold 7 is placed on the pipe pile mold metering flat car, the visual sensor on the front end bracket 4 can obtain the image of the pipe pile mold 7, and calculate the difference between the central axis of the pump pipe 5 and the central axis of the pipe pile mold 7 through the controller. Then the driving motor drives the screw slider 15 of the adjustment device to move up and down, and adjusts the up and down position of the auxiliary roller 6 so that the central axis of the pipe pile mold 7 is concentric with the central axis of the pump pipe 5. Then the pipe pile mold 7 moves forward and drives the front end bracket 4 to move along the guide rail and move it with the second trolley 3. The buckle 9 provided on the second trolley 3 is hooked on the front end bracket 4. The second trolley 3 continues to move and collides with the first trolley 2. The anti-collision block 8 can play a buffering role. After that, the first trolley 2 When it moves to the end of the guide rail, the first trolley 2, the second trolley 3 and the front end bracket 4 are finally close together. During the movement, the pump pipe 5 continues to fill concrete into the pipe pile mold 7 until the pump pipe 5 completely enters the pipe pile mold 7. When the pumping is completed, the pipe pile mold 7 moves backward, and the front end bracket 4 moves backward, driving the second trolley 3 to move synchronously. While moving, the first trolley 2 is driven to move by the iron chain. When the iron chains between the first trolley 2 and the rear end bracket 1 and between the second trolley 3 and the first trolley 2 are straightened, the front end bracket 4 continues to move, thereby generating tension between the front end bracket 4 and the second trolley 3. The buckle 9 is unhooked from the front end bracket 4 under the action of the force, and the second trolley 2 will stop moving. Finally, the first trolley 2, the second trolley 3, the rear end bracket 1 and the front end bracket 4 are spaced apart, which can provide good support for the pump pipe 5.

[0028] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Any modifications and improvements to the technical solution of the present invention made by a person of ordinary skill in the art without departing from the design concept of the present invention shall fall within the scope of protection of the present invention. The technical content sought to be protected by the present invention is fully set forth in the claims.

Claims

1. A pump pipe support and adjustment device for a pipe pile mold pumping, characterized by: The utility model is arranged on the opposite side of the pipe pile mold metering flat car, and comprises a rear end bracket (1), a first trolley (2), a second trolley (3), and a front end bracket (4) arranged in sequence along the guide rail direction. The first trolley (2), the second trolley (3), and the front end bracket (4) are all limitedly moved on the guide rail by rollers arranged at the bottom. The first trolley (2) and the rear end bracket (1), and the first trolley (2) and the second trolley (3) are connected by iron chains. Auxiliary rollers (6) for supporting the pump pipe (5) are all arranged on the top frames (11) of the rear end bracket (1), the first trolley (2), the second trolley (3), and the front end bracket (4). The auxiliary rollers (6) can move up and down through an adjusting device and drive the pump pipe (5) to move up and down, thereby making the central axis of the pipe pile mold (7) on the pipe pile mold metering flat car concentric with the central axis of the pump pipe (5).

2. The pump pipe support and adjustment device for pipe pile mold pumping according to claim 1, characterized in that: The first trolley (2) is provided with an anti-collision block (8), and the second trolley (3) is provided with a buckle (9) capable of being buckled with the front bracket (4).

3. The pump pipe support and adjustment device for the pipe pile mold pumping according to claim 1, characterized in that: The adjusting device comprises an adjusting bolt (13) threadedly connected to the top frame (11), and both ends of the central axis of the auxiliary roller (6) are mounted on the adjusting bolt (13).

4. The pump pipe support and adjustment device for pipe pile mold pumping according to claim 1, characterized in that: The adjusting device comprises a screw rod (14) arranged on the top frame (11), the screw rod (14) is connected to a screw rod slider (15) for transmission, and the two ends of the central axis of the auxiliary roller (6) are socketed on the screw rod slider (15).

5. The pump pipe support and adjustment device for pipe pile mold pumping according to claim 1, characterized in that: The front end bracket (4) is connected to the pipe pile mold metering flat car through a connecting plate (12), and a visual sensor is provided on the front end bracket (4).

Citation Information

Patent Citations

  • Automatic height adjusting metering flatcar for pumping tubular pile mold

    CN215150312U