Crawler-type rope saw cutting machine capable of lifting and turning corners
By designing a crawler rope saw cutting machine that can lift and lower the corners, using a crawler moving and efficient storage mechanism, the inconvenience of the rope saw cutting machine during the storage process is solved, flexible movement and efficient storage are achieved, and the convenience and safety of use are improved.
Patent Information
- Application Number
- CN202422397408.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing rope saw cutting machines require separate storage equipment during storage, which makes it troublesome to untied ropes and inconvenient to fix them, affecting the convenience and efficiency of use.
A crawler rope saw cutting machine with lifting angles is designed, equipped with a crawler moving system, a lifting slide platform, a guide wheel and an efficient storage mechanism. The crawler movement is driven by the motor, the cutting angle is adjusted, and the storage disc and limiting plate are used to realize the automatic storage of the rope saw.
It realizes flexible movement and efficient storage of rope saw cutting machines, improves the convenience and operation efficiency of construction sites, reduces labor costs, and enhances safety.
Smart Images

Figure CN223252034U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting equipment, in particular to a crawler-type rope saw cutting machine capable of lifting and lowering an angle. Background Art
[0002] Wire saw is a cutting and demolition tool for mines, rough materials, curved plates, large stone slabs, thick concrete, irregular concrete reinforcement, bridges and roads, etc. It is easy to install and flexible to use, and can be used for horizontal and vertical cutting.
[0003] The existing cutting machine also has the following disadvantages during use:
[0004] During use, a separate storage device is required to store the wire saw. Although this is quick to store, it is troublesome to untie the wire when using it later. In addition, the storage device is not convenient to fix on the wire saw and needs to be moved separately when moving, which is very inconvenient to use. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art that a separate storage device is required to store the wire saw. Although the storage is quick, it is troublesome to untie the wire when it is used later. In addition, the storage device is not convenient to fix on the wire saw and needs to be moved separately when it is moved, which is very inconvenient to use. A crawler-type wire saw cutting machine with a lifting and turning angle is proposed.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A crawler-type wire saw cutting machine with an adjustable angle comprises a platform, two parallel and symmetrical crawlers are provided at the bottom of the platform, a second motor is provided on the platform, and an output end of the second motor is connected to the two crawlers for driving the device to move;
[0008] A slide optical axis frame, the slide optical axis frame is fixedly arranged on the top of the platform, the outer wall of the slide optical axis frame can be raised and lowered and is provided with a lifting slide, one side of the lifting slide is adjustable and is provided with a mounting frame, a third motor is provided on the mounting frame, the output end of the third motor is fixedly provided with a driving wheel for transmitting the rope saw, one side of the mounting frame is rotatably provided with a plurality of guide wheels for guiding the rope saw, two support rods are fixedly provided on the top of the slide optical axis frame, the bottom ends of the two support rods are fixedly connected to the platform for supporting the slide optical axis frame;
[0009] A distribution box is provided on the top of the platform. A controller is provided on the top of the platform. The input end of the controller is connected to the distribution box via a wire. The output end of the controller is connected to the second motor via a wire for controlling the start and stop of the second motor. The third motor is connected to the distribution box via a wire.
[0010] The storage mechanism is detachably mounted on the mounting frame and is used to store the rope saw after use.
[0011] In a possible design, a gearbox is provided on the platform, the input end of the gearbox is transmission-connected to the output end of the second motor, and the output end of the gearbox is transmission-connected to two crawler tracks for controlling the stable movement of the crawler tracks.
[0012] In one possible design, a screw is provided in the slide optical axis frame, the lifting slide is threadedly sleeved on the screw, a first motor is provided on the slide optical axis frame, the output end of the first motor is connected to the screw transmission, and is used to drive the lifting slide to move up and down, and the first motor is connected to the distribution box through a wire.
[0013] In a possible design, a connecting tube is fixed on one side of the lifting slide and the mounting frame, and a flange ring is fixed on the side of the two connecting tubes close to each other. A plurality of arc-shaped holes are opened on one side of the flange ring, and the same second bolt is passed through the two corresponding arc-shaped holes. The second bolt is threaded with a second nut ring for fastening the two flange rings.
[0014] In a possible design, the storage mechanism includes an extension frame detachably connected to the mounting frame, a rotating shaft is rotatably provided on one side of the extension frame, a fourth motor is fixedly provided on one side of the extension frame, the output end of the fourth motor is fixedly connected to the rotating shaft, a storage disk is fixedly sleeved on the outer wall of the rotating shaft, a first rectangular opening is opened on one side of the rotating shaft, a limit plate is rotatably provided in the first rectangular opening, a fixed shaft is fixedly provided on one side of the storage disk, a second rectangular opening is opened at one end of the fixed shaft for positioning the limit plate, a stud is fixed in the second rectangular opening, a waist-shaped hole corresponding to the stud is opened on one side of the limit plate, a first nut ring is threadedly sleeved on the outer wall of the stud, which conflicts with the limit plate and is used to fix the limit plate, and a storage space is formed between the fixed limit plate and the storage disk, and the fourth motor is connected to the distribution box through a wire.
[0015] In one possible design, at least two positioning posts are provided through one side of the extension frame, a positioning groove corresponding to the mounting frame is opened on one side of the extension frame, the positioning posts are located in the positioning groove, the two positioning posts are fixed on the mounting frame, and at least two first bolts are provided through one side of the extension frame, one end of the first bolt is in contact with the mounting frame, and is used to fix the extension frame on the mounting frame.
[0016] Beneficial effects:
[0017] In the utility model, the crawler-type wire saw cutting machine with liftable angle is activated by a controller to drive the crawler to move the cutting machine to a specified position. Subsequently, the first motor is activated by remote control of the controller or manual switch to adjust the height of the lifting slide to meet different cutting requirements. Finally, the third motor is activated to rotate the wire saw through the driving wheel and guided by the guide wheel to complete the precise cutting operation. After the operation is completed, the wire saw is wound and fixed in the storage mechanism for the next use.
[0018] In the present invention, the crawler-type wire saw cutting machine with an adjustable angle is equipped with two crawlers and a second motor connected thereto, which realizes the autonomous movement function of the device, greatly improving the flexibility and convenience of the construction site. It can be quickly moved to the required position for operation without the need for additional handling equipment, saving a lot of manpower and time costs.
[0019] In this utility model, not only a stable connection between the lifting slide and the mounting frame is achieved, but also an efficient and convenient rope saw storage mechanism is provided. The storage mechanism drives the storage disk to rotate through the fourth motor, and cooperates with the adjustable limit plate to flexibly store and fix the rope saw, thereby improving working efficiency and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a three-dimensional structural diagram of the crawler-type wire saw cutting machine with lifting and turning angles proposed in the present invention;
[0021] Figure 2 This is a three-dimensional structural diagram of the crawler-type wire saw cutting machine with lifting and turning angles proposed in the present invention from another perspective;
[0022] Figure 3 This is a schematic diagram of the support rod installation structure of the crawler-type wire saw cutting machine with lifting and turning angles proposed in the present invention;
[0023] Figure 4 This is a schematic diagram of the installation position structure of the storage tray of the crawler-type wire saw cutting machine with lifting and turning angles proposed by the present invention;
[0024] Figure 5 for Figure 4 A schematic diagram of the enlarged structure of the middle part A;
[0025] Figure 6 for Figure 4 Schematic diagram of the structure from another perspective.
[0026] In the figure: 1. Platform; 2. Track; 3. Slide optical axis frame; 4. First motor; 5. Lifting slide; 6. Second motor; 7. Distribution box; 8. Mounting frame; 9. Third motor; 10. Guide wheel; 11. Drive wheel; 12. Support rod; 13. Gearbox; 14. Controller; 15. Extension frame; 16. Storage tray; 17. Limit plate; 18. Rotating shaft; 19. First rectangular opening; 20. Fixed shaft; 21. Second rectangular opening; 22. Stud; 23. Waist-shaped hole; 24. First nut ring; 25. Fourth motor; 26. Positioning column; 27. First bolt; 28. Connecting tube; 29. Flange ring; 30. Arc hole; 31. Second nut ring; 32. Second bolt. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0028] Example 1
[0029] Reference Figures 1-6 The wire saw cutting machine consists of a sturdy rectangular metal frame as a platform 1, which ensures its load-bearing capacity and stability. Two crawlers 2 are bolted to the bottom of the platform, one at the front and one at the back, to ensure the smooth movement of the cutting machine.
[0030] A second motor 6 is mounted on top of the platform 1, with its output connected to the input of a gearbox 13 via a coupling. The output of the gearbox 13 is then connected to the drive wheels of the two crawlers 2 via transmission devices such as chains and gears, ensuring smooth power transmission and stable movement of the crawlers.
[0031] A vertically mounted slide optical axis frame 3 is located at the top center of platform 1. The top of the optical axis is fixedly connected to the bottom of the platform via a support rod 12 to enhance stability. A screw is mounted on slide optical axis frame 3, and a lifting slide 5 is sleeved onto its exterior, enabling the lifting slide 5 to achieve lifting motion through the screw thread. A first motor 4 is mounted on one side of slide optical axis frame 3. Its output end is connected to the screw via a gear or belt drive. First motor 4 is connected to a distribution box 7 via wires to obtain power.
[0032] Mounting bracket 8 is attached to one side of the lifting platform 5 via adjustable connectors. A third motor 9 is fixed to mounting bracket 8, its output end mounted via a bearing to a drive wheel 11, which drives the wire saw. On the other side of mounting bracket 8, multiple guide wheels 10 are installed at regular intervals to guide the wire saw, ensuring stability and precision during cutting.
[0033] A power distribution box 7 and controller 14 are installed in a corner of the top of platform 1. The battery and other control components within the power distribution box 7 are responsible for providing power to the second motor 6, the first motor 4, and the third motor 9. The controller 14 is connected to the power distribution box 7 via wires to receive remote control commands and control the start and stop of the second motor 6. The third motor 9 and the first motor 4 are also directly connected to the power distribution box 7 via wires for power supply.
[0034] Detailed structure of the storage mechanism: The extension frame 15 is installed on the mounting frame 8 through the positioning groove and the positioning column 26.
[0035] A fourth motor 25 is mounted on one side of the extension frame 15, with its output end fixedly connected to the rotating shaft 18. The rotating shaft 18 extends through the extension frame 15 and rotates therethrough. The storage tray 16 is fixedly mounted on its outer wall. Driven by the fourth motor 25, the rotating shaft 18 and the storage tray 16 rotate synchronously.
[0036] A first rectangular opening 19 is provided on one side of the rotating shaft 18, and a limiting plate 17 is rotatably installed therein. The limiting plate 17 can be connected to the first rectangular opening 19 via a bearing or other rotating mechanism to achieve flexible rotation. At the same time, a fixed shaft 20 is fixedly installed on one side of the storage tray 16, and a second rectangular opening 21 is provided at one end of the fixed shaft 20, and a stud 22 is fixed therein. A waist-shaped hole 23 matching the stud 22 is provided on one side of the limiting plate 17. The design of the waist-shaped hole 23 prevents the limiting plate 17 from getting stuck during rotation. The waist-shaped hole 23 of the limiting plate 17 is sleeved on the stud 22, and a first nut ring 24 is threadedly sleeved on the outer wall of the stud 22. By rotating the first nut ring 24, it is tightly in contact with the limiting plate 17, thereby fixing the position of the limiting plate 17. At this time, a storage space for storing a wire saw is formed between the limiting plate 17 and the storage tray 16.
[0037] The fourth motor 25 is connected to the distribution box 7 via a wire to ensure that it can receive power supply when needed, and drives the storage tray 16 to rotate, thereby realizing automatic storage of the rope saw.
[0038] The present application can be used in the field of cutting equipment, and can also be used in other fields applicable to the present application.
[0039] Example 2
[0040] refer to Figure 6 Based on the improvement of Example 1, a crawler-type wire saw cutting machine with an adjustable angle is applied to the field of cutting equipment. Connecting tubes 28 are fixedly mounted on one side of the lifting slide 5 and the mounting frame 8. A flange ring 29 is welded near the end of each connecting tube 28. Multiple arc-shaped holes 30 are evenly distributed on one side of the flat surface of the flange ring 29. The design of these arc-shaped holes 30 facilitates the adjustment of the bolt position to adapt to the installation angle.
[0041] Bring the two flange rings 29 closer together, aligning the arcuate holes 30. Then, insert a second bolt 32 through each corresponding arcuate hole 30. The threaded portion of the second bolt 32, after passing through the two flange rings 29, is then threaded onto a second nut ring 31. By rotating the second nut ring 31 until it fits snugly against the flange ring 29, a secure connection is achieved between the lifting platform 5 and the mounting bracket 8.
[0042] The positioning column 26 is fixed on the mounting frame 8 and passes through the corresponding hole of the extension frame 15. Afterwards, a first bolt 27 is threadedly installed on the extension frame 15 so that one end thereof is in close contact with the mounting frame 8, thereby fixing the extension frame 15.
[0043] In the present application, when in use, the rope saw is passed through the object to be cut, and is passed around a plurality of guide wheels 10 and a driving wheel 11 in sequence, and finally the two ends are docked, and the second motor 6 is started to drive the input end of the gearbox 13 to rotate, which can drive the two crawlers 2 to move through the output end, and can drive the entire device to move, tightening the rope saw, and finally starting the third motor 9 to drive the driving wheel 11 to rotate. The rotation of the driving wheel 11 can drive the rope saw, thereby performing cutting;
[0044] When the height of the driving wheel 11 needs to be adjusted, the first motor 4 is started to drive the screw in the slide optical axis frame 3 to rotate. The rotation of the screw can drive the first motor 4 to move on the slide optical axis frame 3 to adjust the height of the driving wheel 11;
[0045] When the cutting angle needs to be adjusted, the second nut ring 31 is rotated in the opposite direction in sequence, so that one side of the second nut ring 31 is away from the flange ring 29. At this time, the two flange rings 29 can be rotated relative to each other and rotated manually. After the adjustment is completed, the second nut ring 31 is screwed in sequence and the two flange rings 29 are locked with the second bolt 32.
[0046] When the cutting is completed and the wire saw needs to be stored, the wire saw is placed between the rotating shaft 18 and the fixed shaft 20, and then the limit plate 17 is pulled to rotate in the first rectangular opening 19, and the limit plate 17 is abutted against the second rectangular opening 21. Then the first nut ring 24 is screwed onto the stud 22, and the first nut ring 24 is abutted against the limit plate 17. Then the fourth motor 25 is started to drive the rotating shaft 18 to rotate. The rotation of the rotating shaft 18 can drive the storage tray 16 and the fixed shaft 20 to rotate, so that the wire saw can be stored and the wire saw guides are arranged in sequence through the limit plate 17.
[0047] When the extension frame 15 is in the way, the two first bolts 27 are rotated in the opposite direction to move one end of the first bolt 27 away from the mounting frame 8 . At this time, the extension frame 15 can be removed from the mounting frame 8 manually.
[0048] However, as is well known to those skilled in the art, the working principles and wiring methods of the first motor 4, the second motor 6, the third motor 9 and the fourth motor 25 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.
[0049] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. The crawler-type wire saw cutting machine with lifting and lowering angle is characterized by: The device comprises a platform (1), wherein two parallel and symmetrical crawlers (2) are provided at the bottom of the platform (1), a second motor (6) is provided on the platform (1), and an output end of the second motor (6) is connected to the two crawlers (2) for driving the device to move; A slide optical axis frame (3), wherein the slide optical axis frame (3) is fixedly arranged on the top of the platform (1), the outer wall of the slide optical axis frame (3) is adjustable and provided with a lifting slide (5), one side of the lifting slide (5) is adjustable and provided with a mounting frame (8), a third motor (9) is provided on the mounting frame (8), an output end of the third motor (9) is fixedly provided with a driving wheel (11) for driving a rope saw, one side of the mounting frame (8) is rotatably provided with a plurality of guide wheels (10) for guiding the rope saw, two support rods (12) are fixedly provided on the top of the slide optical axis frame (3), the bottom ends of the two support rods (12) are fixedly connected to the platform (1) for supporting the slide optical axis frame (3); A distribution box (7) is provided on the top of the platform (1). A controller (14) is provided on the top of the platform (1). An input end of the controller (14) is connected to the distribution box (7) via a wire, and an output end of the controller (14) is connected to the second motor (6) via a wire for controlling the start and stop of the second motor (6). The third motor (9) is connected to the distribution box (7) via a wire.
2. The crawler-type wire saw cutting machine with an adjustable angle according to claim 1, characterized in that: The platform (1) is provided with a gearbox (13), the input end of the gearbox (13) is transmission-connected to the output end of the second motor (6), and the output end of the gearbox (13) is transmission-connected to the two crawlers (2) for controlling the crawlers (2) to move stably.
3. The crawler-type wire saw cutting machine with an adjustable angle according to claim 1, characterized in that: A screw is provided in the slide optical axis frame (3), and the lifting slide (5) is threadedly sleeved on the screw. A first motor (4) is provided on the slide optical axis frame (3), and an output end of the first motor (4) is connected to the screw for driving the lifting slide (5) to move up and down. The first motor (4) is connected to the distribution box (7) via a wire.
4. The crawler-type wire saw cutting machine with an adjustable angle according to claim 1, characterized in that: A connecting tube (28) is fixedly provided on one side of the lifting slide (5) and the mounting frame (8), and a flange ring (29) is fixedly provided on the side of the two connecting tubes (28) close to each other. A plurality of arc-shaped holes (30) are opened on one side of the flange ring (29), and a same second bolt (32) is passed through the two corresponding arc-shaped holes (30). A second nut ring (31) is threadedly provided on the second bolt (32) for fastening the two flange rings (29).
5. The crawler-type wire saw cutting machine with an adjustable angle according to claim 1, characterized in that: The invention also includes a storage mechanism, which is detachably mounted on the mounting frame (8) and is used to store the rope saw after use. The storage mechanism includes an extension frame (15) detachably connected to the mounting frame (8), a rotating shaft (18) is rotatably provided through one side of the extension frame (15), a fourth motor (25) is fixedly provided on one side of the extension frame (15), an output end of the fourth motor (25) is fixedly connected to the rotating shaft (18), a storage tray (16) is fixedly sleeved on the outer wall of the rotating shaft (18), a first rectangular opening (19) is opened on one side of the rotating shaft (18), a limit plate (17) is rotatably provided in the first rectangular opening (19), and the storage mechanism includes an extension frame (15) and a rotation shaft (18). A fixed shaft (20) is fixed on one side of the disk (16), and a second rectangular opening (21) for positioning the limiting plate (17) is provided at one end of the fixed shaft (20), and a stud (22) is fixed in the second rectangular opening (21). A waist-shaped hole (23) corresponding to the stud (22) is provided on one side of the limiting plate (17), and a first nut ring (24) that contacts the limiting plate (17) is provided on the outer wall of the stud (22) and is used to fix the limiting plate (17). A storage space is formed between the fixed limiting plate (17) and the storage disk (16), and the fourth motor (25) is connected to the distribution box (7) through a wire.
6. The crawler-type wire saw cutting machine with an adjustable angle according to claim 5, characterized in that: At least two positioning columns (26) are provided through one side of the extension frame (15), a positioning groove corresponding to the mounting frame (8) is opened on one side of the extension frame (15), the positioning columns (26) are located in the positioning groove, and the two positioning columns (26) are fixed on the mounting frame (8), and at least two first bolts (27) are provided through one side of the extension frame (15), one end of the first bolt (27) contacts the mounting frame (8) and is used to fix the extension frame (15) on the mounting frame (8).