Injection mold easy and convenient to maintain

By setting a pressure sensor in the injection mold to detect the pressure changes of the push rod, the problem of mold inaccuracy caused by the wear of the reset rod is solved, and the stable operation of the mold and the improvement of product quality are achieved.

CN223252236UActive Publication Date: 2025-08-22TAIZHOU ZHENSHAN PLASTIC IND CO LTD
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Patent Information

Application Number
CN202422597071.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The wear of the reset rod in existing injection molds leads to inaccurate mold resetting, affecting the dimensional stability of plastic products and increasing the scrap rate. The existing technology lacks an effective detection and alarm mechanism.

Method used

A pressure sensor is set up in the injection mold to detect the pressure changes of the push rod, and the wear situation is judged through the data curve analysis, and an alarm is made when the wear exceeds the error range to reduce maintenance workload.

Benefits of technology

Real-time detection and alarm of reset rod wear is realized, ensuring the stable operation of the mold, reducing the scrap rate of plastic products and improving production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an injection mold easy and convenient to maintain, and belongs to the technical field of molds. The injection mold easy and convenient to maintain solves the problem that a push rod of an existing injection mold is difficult to maintain due to abrasion and corrosion and comprises a mold body composed of an upper mold and a lower mold, a movable mold base plate is arranged on the upper mold, a cushion block is arranged at the bottom of the movable mold base plate, a supporting plate is arranged at the bottom of the cushion block, and a reset assembly is arranged between the movable mold base plate and the supporting plate. A push plate and a push plate fixing plate are arranged on the reset assembly, a plurality of push rods are arranged on the push plate fixing plate, a mounting cavity is formed in the push plate, a mounting plate is arranged on the mounting cavity, a plurality of pressure sensors corresponding to the push rods are arranged on the mounting plate, a cover plate is arranged on the mounting plate, and the pressure sensors protrude out of the cover plate. The pressure control device has the advantages that the maintenance is simple and convenient, and the production precision is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of molds and relates to an injection mold, in particular to an injection mold that is easy to maintain. Background Art

[0002] Injection molds are an indispensable and important tool in the plastics processing industry. They are mainly used to produce various plastic products with complex shapes. When injection molds are used in conjunction with injection molding machines, highly efficient automated production can be achieved. The opening and closing of the mold, injection of plastic, cooling and ejection processes can all be completed through mechanical automation.

[0003] The reset rod in the injection mold is an indispensable component. It ensures the stable operation of the mold and the high-quality production of injection molded products by providing functions such as limiting, positioning, supporting and adjusting. Wear of the reset rod will lead to inaccurate mold reset. During the injection molding process, the reset rod plays an important role in ensuring that the mold opens and closes in place and maintains a stable position. If the reset rod is severely worn, the mold may deviate when opening and closing, resulting in unstable size of the plastic product and even possible shape deformation. This will not only reduce the quality of the plastic product, but also increase the scrap rate. Summary of the Invention

[0004] The purpose of the utility model is to provide a simple maintenance injection mold with automatic detection and alarm to solve the above problems in the prior art.

[0005] The purpose of the utility model can be achieved through the following technical solutions: a simple maintenance injection mold, characterized in that it includes a mold body consisting of an upper mold and a lower mold, a movable mold base plate is provided on the upper mold, a pad is provided at the bottom of the movable mold base plate, and a support plate is provided at the bottom of the pad, a reset assembly is provided between the movable mold base plate and the support plate, a push plate and a push plate fixing plate are provided on the reset assembly, a plurality of push rods are provided on the push plate fixing plate, a mounting cavity is opened on the push plate, and a mounting plate is provided on the mounting cavity, a plurality of pressure sensors corresponding to the push rods are provided on the mounting plate, a cover plate is provided on the mounting plate, the pressure sensors all protrude from the cover plate, and the pressure sensors conflict with the push rods.

[0006] In the above-mentioned easy-to-maintain injection mold, the pressure sensors are all provided with connecting lines, the side walls of the push plate are provided with wiring harness conduits, and the wiring harness conduits are connected to the installation cavity.

[0007] In the above-mentioned easy-to-maintain injection mold, a plurality of limiting cavities are provided on the side wall of the installation cavity, and a plurality of limiting protrusions are provided on the cover plate.

[0008] In the above-mentioned easy-to-maintain injection mold, a plurality of supporting protrusions are provided on the cover plate.

[0009] In the above-mentioned easy-to-maintain injection mold, a plurality of guide grooves are provided on the cushion block, and a plurality of guide blocks are provided on the side wall of the push plate.

[0010] Compared with the existing technology, this simple maintenance injection mold sets a pressure sensor in the push plate to detect the pressure change value of the push rod during movement, and compiles it into a data curve, sets an error range, and judges the wear of the push rod by comparing the data curve during the production process. The operator can also maintain the corresponding push rod based on the data provided by the pressure sensor, reducing the workload during maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of this simple maintenance injection mold.

[0012] Figure 2 It is a structural diagram of the upper mold of the injection mold for easy maintenance.

[0013] Figure 3 This is a schematic diagram of the structure of the push plate for the easy maintenance of the injection mold.

[0014] Figure 4 This is a structural diagram of the easy-to-maintain injection mold cover.

[0015] In the figure, 1. movable mold base plate; 2. reset assembly; 3. lower mold; 4. mold body; 5. support plate; 6. upper mold; 7. push plate; 8. guide block; 9. wire harness duct; 10. connecting line; 11. push rod; 12. push plate fixing plate; 13. pad; 14. guide groove; 15. pressure sensor; 16. mounting plate; 17. mounting cavity; 18. limit cavity; 19. limit protrusion; 20. cover plate; 21. support protrusion. DETAILED DESCRIPTION

[0016] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0017] like Figure 1 、 2As shown in Figures 3 and 4, this is a simple maintenance injection mold, including a mold body 4 consisting of an upper mold 6 and a lower mold 3. A movable mold base plate 1 is provided on the upper mold 6, a cushion block 13 is provided at the bottom of the movable mold base plate 1, and a support plate 5 is provided at the bottom of the cushion block 13. A reset assembly 2 is provided between the movable mold base plate 1 and the support plate 5. The reset assembly 2 is provided with a push plate 7 and a push plate fixing plate 12. The push plate fixing plate 12 is provided with a plurality of push rods 11. A mounting cavity 17 is opened on the push plate 7, and a mounting plate 16 is provided on the mounting cavity 17. The mounting plate 16 is provided with a plurality of pressure sensors corresponding to the push rods 11. 15. A cover plate 20 is provided on the mounting plate 16. The pressure sensors 15 all protrude from the cover plate 20, and the pressure sensors 15 are in conflict with the push rod 11. Start the mold and read the pressure change curve of the push rod 11 during its movement through the pressure sensor 15, add the error and record it. During batch production, the pressure sensor 15 will read the pressure change curve of the push rod 11 each time. When the pressure value meets the pressure change range, it is normal. When the pressure change curve is greater than the error range, it is judged to be worn, and the operator is notified to perform maintenance. The operator can maintain the corresponding push rod 11 according to the sensor record.

[0018] Preferably, the pressure sensors 15 are each provided with a connecting line 10, a wiring harness conduit 9 is provided on the side wall of the push plate 7, and the wiring harness conduit 9 is connected to the installation cavity 17, and the connecting line 10 is connected to an external computer through the wiring harness conduit 9.

[0019] Preferably, a plurality of limiting cavities 18 are provided on the side wall of the installation cavity 17, and a plurality of limiting protrusions 19 are provided on the cover plate 20. The limiting protrusions 19 and the limiting cavities 18 engage with each other to prevent the cover plate 20 from being installed incorrectly.

[0020] Preferably, a plurality of supporting protrusions 21 are provided on the cover plate 20 .

[0021] Preferably, a plurality of guide grooves 14 are provided on the pad 13, and a plurality of guide blocks 8 are provided on the side wall of the push plate 7. The guide blocks 8 move within the guide grooves 14 to reduce the tilting of the push plate 7 caused by uneven force.

[0022] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.

[0023] Although this document frequently uses terms such as movable die base plate 1, reset assembly 2, lower die 3, die body 4, support plate 5, upper die 6, push plate 7, guide block 8, wire harness conduit 9, connecting line 10, push rod 11, push plate fixing plate 12, pad 13, guide groove 14, pressure sensor 15, mounting plate 16, mounting cavity 17, limit cavity 18, limit protrusion 19, cover plate 20, and support protrusion 21, the use of other terms is not excluded. These terms are used solely to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations is contrary to the spirit of the present invention.

Claims

1. A simple maintenance injection mold, characterized in that: The invention comprises a mold body (4) consisting of an upper mold (6) and a lower mold (3), wherein a movable mold base plate (1) is provided on the upper mold (6), a cushion block (13) is provided at the bottom of the movable mold base plate (1), and a support plate (5) is provided at the bottom of the cushion block (13), and a reset assembly (2) is provided between the movable mold base plate (1) and the support plate (5), and a push plate (7) and a push plate fixing plate (12) are provided on the reset assembly (2), and a plurality of push rods (11) are provided on the push plate fixing plate (12), a mounting cavity (17) is provided on the push plate (7), and a mounting plate (16) is provided on the mounting cavity (17), and a plurality of pressure sensors (15) corresponding to the push rods (11) are provided on the mounting plate (16), and a cover plate (20) is provided on the mounting plate (16), and the pressure sensors (15) are all protruding from the cover plate (20), and the pressure sensors (15) are in conflict with the push rods (11).

2. The easy-to-maintain injection mold according to claim 1, characterized in that: The pressure sensors (15) are each provided with a connecting line (10), and a wiring harness conduit (9) is provided on the side wall of the push plate (7), and the wiring harness conduit (9) is connected to the installation cavity (17).

3. The easy-to-maintain injection mold according to claim 1, characterized in that: A plurality of limiting cavities (18) are provided on the side wall of the installation cavity (17), and a plurality of limiting protrusions (19) are provided on the cover plate (20).

4. The easy-to-maintain injection mold according to claim 1, characterized in that: The cover plate (20) is provided with a plurality of supporting protrusions (21).

5. The easy-to-maintain injection mold according to claim 1, characterized in that: The pad (13) is provided with a plurality of guide grooves (14), and the side wall of the push plate (7) is provided with a plurality of guide blocks (8).