Ink box, ink box heating system and ink jet equipment
By setting heating holes on the ink cartridge box and installing heating rods, combining temperature sensors and control modules, the problem of ink cartridge heating structure is solved, precise control of ink temperature and heating efficiency are achieved, and the inkjet printing quality is improved.
Patent Information
- Application Number
- CN202422356291.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing ink cartridge heating structure has poor stability, resulting in poor inkjet printing quality.
A heating hole is set on the ink cartridge box, and a heating rod is installed in the heating hole. The ink in the ink cartridge is heated through the heating rod, and intelligent heating control is achieved by combining the temperature sensor and the control module.
Improves the stability and heating efficiency of the ink cartridge heating structure, ensures that the ink temperature is within the optimal range, and improves the inkjet printing quality.
Smart Images

Figure CN223252602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inkjet printing, in particular to an ink cartridge, an ink cartridge heating system and an inkjet device. Background Art
[0002] Inkjet printing is a key step in the solder mask process for PCBs. To prevent the ink from getting too cold and resulting in poor print quality, the printer's ink cartridge is typically heated to ensure the ink remains at the optimal temperature.
[0003] At present, existing ink cartridges are usually heated by heating sheets. However, the heating sheets are usually glued to the outside of the ink cartridge with adhesive. As the heating temperature increases, the adhesive inside the heating sheet will gradually dissolve. Long-term high temperature will cause the heating sheet to loosen, resulting in the heating sheet being unable to effectively heat the ink cartridge.
[0004] Therefore, the existing ink cartridge has the problem of poor stability of the heating structure. Utility Model Content
[0005] The embodiments of the present invention provide an ink cartridge, an ink cartridge heating system and an inkjet device to solve the problem of poor heating stability of existing ink cartridges.
[0006] An ink cartridge, comprising: an ink cartridge box, an ink cartridge cover;
[0007] The ink cartridge box comprises a heating hole, the heating rod is installed in the heating hole, and the heating rod is connected to the control module of the ink cartridge heating system;
[0008] The ink cartridge cover and the ink cartridge box are detachably connected, an ink cartridge cavity is formed between the ink cartridge cover and the ink cartridge box, and the heating hole is arranged along the ink cartridge cavity.
[0009] The above ink cartridge, optionally, the ink cartridge heating system includes a temperature sensor, and the ink cartridge box is provided with a sensor mounting position;
[0010] The temperature sensor is installed on the sensor installation position, and the temperature sensor is connected to the control module of the ink cartridge heating system.
[0011] The above ink cartridges, optional,
[0012] The temperature sensor includes a temperature terminal, a wire, a heat shrink tube and a crimping terminal. The temperature terminal is connected to the first end of the wire, the crimping terminal is connected to the second end of the wire, the heat shrink tube is sleeved on the outer surface of the wire, and the crimping terminal is used to connect to the control module of the ink cartridge heating system.
[0013] The above-mentioned ink cartridge may optionally have a groove at the bottom of the ink cartridge cavity, and a plurality of ink outlet interfaces and waste ink interfaces are arranged side by side at the bottom of the groove, and the ink outlet interfaces are used to connect the ink cartridge cavity and the inkjet head of the inkjet device.
[0014] Optionally, the ink cartridge described above may include a liquid level baffle disposed in the ink cartridge cavity, wherein the bottom end of the liquid level baffle extends into the ink cartridge cavity, and the liquid level baffle is provided with a plurality of guide holes.
[0015] The above ink cartridge may optionally further include a float switch, and the ink cartridge cover is provided with a float mounting hole;
[0016] The first end of the float switch is installed in the float installation hole, and the second end of the float switch extends into the ink cartridge cavity. The float switch detects the ink level height in the ink cartridge cavity.
[0017] The above ink cartridge, optionally, the ink cartridge cover is provided with a negative pressure interface, and the negative pressure interface is connected to the negative pressure air source of the inkjet device.
[0018] The above ink cartridges, optional,
[0019] The heating rod includes a heat-conducting rod, a high-temperature wire and a high-temperature sleeve. The heat-conducting rod is connected to the first end of the high-temperature wire. The second end of the high-temperature wire is connected to the control module of the inkjet device. The high-temperature sleeve is sleeved on the outer surface of the high-temperature wire.
[0020] The above ink cartridge may optionally further include a heat-insulating layer, which covers the outer surfaces of the ink cartridge box and the ink cartridge cover.
[0021] An ink cartridge heating system is applied to any of the above-mentioned ink cartridges, and the ink cartridge heating system comprises the control module and the heating rod, wherein the heating rod is electrically connected to the control module.
[0022] In the above ink cartridge heating system, optionally, the control module includes a power module, a controller and a relay;
[0023] The first end of the relay is connected to the output end of the controller, the second end of the relay is connected to the power module, and the third end of the relay is connected to the heating rod;
[0024] When the output terminal of the controller outputs a heating signal to the first terminal of the relay, the relay connects the electrical connection between the power module and the heating rod, so that the power module can supply power to the heating rod to heat the ink in the ink cartridge;
[0025] When the output end of the controller stops outputting the heating signal, the relay cuts off the electrical connection between the power module and the heating rod, so that the power module stops supplying power to the heating rod.
[0026] An inkjet device comprises the ink cartridge described in any one of the above items.
[0027] The above-mentioned ink cartridge, ink cartridge heating system and inkjet equipment, by providing a heating hole on the ink cartridge box and installing a heating rod in the heating hole, and then heating the ink in the ink cartridge through the heating rod, can achieve the purpose of improving the stability of the ink cartridge heating structure compared to the prior art of using adhesive tape to stick the heating plate on the ink cartridge box. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0029] Figure 1 This is a structural diagram of an ink cartridge disclosed in an embodiment of the utility model;
[0030] Figure 2 This is a schematic structural diagram of a temperature sensor disclosed in an embodiment of the present utility model;
[0031] Figure 3 This is a structural schematic diagram of an ink cartridge box disclosed in an embodiment of the utility model;
[0032] Figure 4 This is a perspective structural diagram of an ink cartridge disclosed in an embodiment of the utility model;
[0033] Figure 5 This is a structural diagram of a heating rod disclosed in an embodiment of the present utility model;
[0034] Figure 6 This is a structural diagram of an ink cartridge heating system disclosed in an embodiment of the utility model;
[0035] Among them, 1 is the ink cartridge box, 2 is the ink cartridge cover, 3 is the heating rod, 4 is the heating hole, 5 is the ink cartridge cavity, 6 is the temperature sensor, 7 is the sensor installation position, 8 is the thermal conductive rod, 9 is the high-temperature wire, 10 is the high-temperature sleeve, 11 is the groove, 12 is the ink outlet interface, 13 is the waste ink interface, 14 is the liquid level baffle, 15 is the diversion hole, 16 is the float switch, 17 is the float installation hole, 18 is the negative pressure interface, 19 is the temperature terminal, 20 is the wire, 21 is the heat shrink tube, 22 is the crimping terminal, 23 is the insulation layer, 24 is the ink inlet interface, and 25 is the sealing groove. DETAILED DESCRIPTION
[0036] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0037] In the description of the present invention, it should be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0038] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0039] In order to fully understand the present invention, the following description will provide detailed structures and steps to illustrate the technical solutions proposed by the present invention. The preferred embodiments of the present invention are described in detail below. However, in addition to these detailed descriptions, the present invention may also have other implementation methods.
[0040] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the disclosure belongs. It will be further understood that the terms used herein should be interpreted as having a meaning consistent with their meaning in the context of this specification and the relevant art, and will not be interpreted in an idealized or overly formal sense unless expressly defined as such herein.
[0041] It should also be understood that the term “and / or” used in this specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0042] In addition, in the description of the utility model specification and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0043] References to "one embodiment" or "some embodiments" in this specification mean that a particular feature, structure, or characteristic described in conjunction with that embodiment is included in one or more embodiments of the present invention. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in yet other embodiments" appearing in various places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically stated. The terms "including," "comprising," "having," and variations thereof mean "including but not limited to," unless otherwise specifically stated.
[0044] like Figure 1 As shown, the utility model discloses a structural schematic diagram of an ink cartridge, including: an ink cartridge box 1, an ink cartridge cover 2, the ink cartridge box 1 includes a plurality of heating holes 4, each heating hole 4 is respectively installed with a heating rod 3, each heating rod 3 is respectively connected to a control module of the ink cartridge heating system, the ink cartridge cover 2 and the ink cartridge box 1 are detachably connected, and an ink cartridge cavity 5 is formed between the ink cartridge cover 2 and the ink cartridge box 1, and the heating holes 4 are arranged along the ink cartridge cavity 5.
[0045] The control module of the ink cartridge heating system can realize the control function through any module with control function, such as a microprocessor, a single chip microcomputer or an FPGA.
[0046] In one embodiment, the number of heating holes 4 is one or more, the number of heating rods 3 is one or more, and one or more heating rods 3 can be installed in each heating hole 4. In this embodiment, there is no limitation on the number of heating holes 4, the number of heating rods 3, and the number of heating rods 3 installed in the heating holes 4. When the ink in the ink cartridge cavity 5 is heated by multiple heating rods 3, it is beneficial to improve the heating uniformity.
[0047] In one embodiment, the heating hole 4 in this embodiment can be set along the ink cartridge cavity 5 at any position or a combination of multiple positions on the left side, right side, front side, rear side and bottom of the ink cartridge box 1. One or more heating holes 4 can be set on each side. In this embodiment, the specific position of the heating hole on the ink cartridge box 1 is not limited.
[0048] It should be noted that the heating hole 4 in this embodiment is arranged in the box body of the ink cartridge box 1, and the heating hole 4 is not connected to the ink cartridge cavity 5, that is, the heating rod 3 will not directly contact the ink in the ink cartridge cavity 5. The heating rod 3 needs to heat the ink in the ink cartridge cavity 5 by heating the ink cartridge box 1, which is beneficial to improve the uniformity of ink heating. Compared with the heating rod 3 directly heating the ink in the ink cartridge cavity 5, the possibility of overheating is reduced.
[0049] In one embodiment, the ink cartridge cover 2 and the ink cartridge box 1 can be detachably connected by using fixing screws, or the ink cartridge cover 2 and the ink cartridge box 1 can be detachably connected by using fixing buckles. In this embodiment, there is no limitation on the detachable connection method between the ink cartridge cover 2 and the ink cartridge box 1.
[0050] In one embodiment, the control module in this embodiment controls the input current of the heating rod 3. When the ink in the ink cartridge chamber 5 needs to be heated, the control module of the inkjet device turns on or increases the input current of the heating rod 3, so that the heating rod 3 starts heating or increases the heating rate, and then the heat is transferred to the ink in the ink cartridge chamber 5 through the ink cartridge box 1 through the heating rod 3, thereby increasing the ink temperature; when the ink cartridge heating is completed or the temperature is too high, the control module of the inkjet device reduces the input current of the heating rod 3 or turns off the input current of the heating rod, so that the heating rod 3 reduces the heating rate or stops heating.
[0051] To sum up, in this embodiment, a heating rod 3 is installed in the heating hole 4 on the ink cartridge box 1, and the ink in the ink cartridge is heated by the heating rod 3. Compared with the heating sheet being attached to the ink cartridge box 1 by adhesive, the stability of the ink cartridge heating structure can be improved.
[0052] In addition, since only one side of the heating sheet is adhered to the ink cartridge box 1 and the other side of the heating sheet is exposed to the air, only one side of the heating sheet can heat the ink cartridge box 1, and the side of the heating sheet exposed to the air will cause a large amount of heat loss, resulting in a low heating efficiency of the heating sheet. In this embodiment, since the heating rod is inserted into the heating hole of the ink cartridge box 1, all the heat of the heating rod can be used to heat the ink cartridge box 1. Compared with the heating sheet heating the ink cartridge box 1, the purpose of improving the heating efficiency can be achieved.
[0053] In addition, the ink cartridge in this embodiment further includes an ink inlet interface 24 , which is connected to the ink cartridge cavity 5 , and is used to replenish ink into the ink cartridge cavity 5 .
[0054] refer to Figure 1 As shown, the ink cartridge heating system of the present invention includes a temperature sensor 6 , and the ink cartridge box 1 is provided with a sensor mounting position 7 .
[0055] The temperature sensor 6 is installed on the sensor installation position 7, and the temperature sensor 6 is used to be connected to the control module of the inkjet device.
[0056] Among them, the temperature sensor 6 is used to collect the ink temperature of the ink in the ink cartridge cavity 5 in real time. The sensor installation position 7 includes but is not limited to being set on any one or more of the front side, rear side, left side, right side and bottom surface of the ink cartridge box 1. One or more sensor installation positions 7 can be set on each surface. The number of sensor installation positions 7 corresponds to the number of temperature sensors 6. In this embodiment, the specific number and specific position of the sensor installation positions 7 are not limited.
[0057] In one embodiment, the sensor mounting position 7 in this embodiment is a concave structure, so that the temperature sensor 6 installed on the sensor mounting position 7 is closer to the ink in the ink cartridge cavity 5, which is beneficial to improving the accuracy of the temperature sensor 6 in collecting the ink temperature.
[0058] In one embodiment, the control module of the ink cartridge heating system can obtain the ink temperature of the ink in the ink cartridge cavity 5 through the temperature sensor 6. When the temperature difference between the ink temperature and the temperature threshold exceeds the preset temperature difference threshold, the control module can control the heating temperature and heating rate of the heating rod 3 to adjust the ink temperature in the ink cartridge cavity 5; when the temperature difference between the ink temperature and the temperature threshold is within the range of the preset temperature difference threshold, the control module can control the heating temperature and heating rate of the heating rod 3 to maintain the ink temperature in the ink cartridge cavity 5.
[0059] In another embodiment, the control module of the ink cartridge heating system can obtain the ink temperature of the ink in the ink cartridge chamber 5 via the temperature sensor 6. When the temperature difference between the ink temperature and the temperature threshold exceeds a preset temperature difference threshold, the control module calculates the required heating time, corresponding heating temperature, heating rate, and other values of the heating rod 3 according to the ink temperature according to a preset heating time calculation method. The control module then controls the heating rod 3 to heat the ink in the ink cartridge chamber 5 according to the heating time. When the heating time is reached, the control module controls the heating rod 3 to stop heating. The heating time calculation method includes, but is not limited to, a PID (Proportional-integral-derivative control) control method.
[0060] In a specific implementation, when the control module uses PID control to heat the ink on the heating rod, it obtains the ink temperature fed back in real time by the temperature sensor, and then calculates the temperature difference between the ink temperature and the set temperature. Then, the PID control algorithm is used to calculate the heating time of the heating rod based on the temperature difference, so as to control the heating rod to heat the ink in the ink cartridge according to the heating time. It should be understood that during the process of the heating rod heating the ink, the temperature sensor will continuously feed back the ink temperature in real time and calculate the temperature difference between the ink temperature and the set temperature. Therefore, the PID control algorithm can be used to continuously calculate the heating time of the heating rod based on the temperature difference, so as to control the heating rod to heat the ink in the ink cartridge according to the heating time, ensuring that the ink temperature of the ink in the ink cartridge is always maintained within a preset temperature range, such as a temperature range of ±0.5°C of the set temperature. This effectively solves the problem of temperature overshoot and lag.
[0061] In summary, in this embodiment, by setting a temperature sensor 6 in the ink cartridge and connecting it to the control module of the inkjet device, intelligent control of the ink cartridge heating can be achieved, avoiding overheating or underheating and improving the stability of the ink cartridge heating.
[0062] refer to Figure 2 As shown, it is a structural schematic diagram of the temperature sensor 6 in the present invention. The temperature sensor 6 includes a temperature terminal 19, a wire 20, a heat shrink tube 21 and a crimping terminal 22. The temperature terminal 19 is connected to the first end of the wire 20, the crimping terminal 22 is connected to the second end of the wire 20, the heat shrink tube 21 is sleeved on the outer surface of the wire 20, and the crimping terminal 22 is used to connect to the control module of the ink cartridge heating system.
[0063] like Figure 3 As shown, this is a structural schematic diagram of an ink cartridge box 1 disclosed in the present invention. A groove 11 is provided at the bottom of the ink cartridge cavity 5. A plurality of ink outlet interfaces 12 and waste ink interfaces 13 are provided side by side at the bottom of the groove 11. The ink outlet interface 12 is used to connect the ink cartridge cavity 5 and the inkjet head of the inkjet device.
[0064] The inkjet device in this embodiment includes but is not limited to an inkjet printer.
[0065] In specific applications, when the ink in the ink cartridge cavity 5 needs to be replaced due to expiration, poor quality, etc., the ink can be discharged from the ink cartridge cavity 5 through the waste ink interface 13, so that new ink can be added to the ink cartridge cavity 5 through the ink inlet interface 24. Therefore, by separately setting the waste ink interface 13, it is possible to avoid disassembling the inkjet head connected to the ink outlet interface 12 to discharge the ink, which is beneficial to improving the efficiency of ink replacement.
[0066] In one embodiment, the structure of the groove 11 at the bottom of the ink cartridge cavity 5 includes but is not limited to an inclined groove, a V-shaped groove, and a U-shaped groove.
[0067] In one embodiment, all ink outlet interfaces 12 are connected to the same ink jet port, or each ink outlet interface 12 is connected to a different ink jet port, which is not limited in this embodiment.
[0068] In addition, in this embodiment, a sealing groove 25 is provided at the top of the ink cartridge cavity. A rubber sealing ring is built into the sealing groove 25 to improve the sealing effect of the ink cartridge.
[0069] To sum up, in this embodiment, by providing a groove 11 at the bottom of the ink cartridge cavity 5, when the amount of ink in the ink cartridge cavity 5 is small, the ink can be always concentrated at the bottom of the groove 11 due to the influence of gravity. By providing an ink outlet interface 12 at the bottom of the groove 11, the ink can always be concentrated at the position of the ink outlet interface 12, thereby reducing the fluidity of the ink in the ink cartridge cavity 5, thereby achieving the purpose of improving the ink utilization rate.
[0070] like Figure 4 , which is a perspective structural diagram of an ink cartridge disclosed in the present invention, a liquid level baffle 14 is provided in the ink cartridge cavity 5 , the bottom end of the liquid level baffle 14 extends into the ink cartridge cavity 5 , and the liquid level baffle 14 is provided with a guide hole 15 .
[0071] In one embodiment, one or more liquid level baffles 14 may be provided in the ink cartridge chamber 5 , and each liquid level baffle 14 may be provided with one or more guide holes 15 .
[0072] In one embodiment, the top end of the liquid level baffle 14 can be connected to the bottom surface of the ink cartridge cover 2, and the bottom end of the liquid level baffle 14 extends into the ink cartridge cavity 5, wherein the connection method between the liquid level baffle 14 and the bottom surface of the ink cartridge cover 2 includes but is not limited to a snap connection, a screw connection, a rivet connection, etc.
[0073] In another embodiment, the liquid level baffle 14 can be installed in the ink cartridge cavity 5. For example, the liquid level baffle 14 can be installed on the side wall and / or bottom of the ink cartridge cavity 5. The installation method of the liquid level baffle 14 and the side wall and / or bottom of the ink cartridge cavity 5 includes but is not limited to snap connection, screw connection, rivet connection, etc.
[0074] To sum up, in this embodiment, by setting a liquid level baffle in the ink cartridge, drastic fluctuations of the ink in the ink cartridge cavity can be avoided, which is beneficial to improving the stability of the ink in the ink cartridge cavity and further ensuring the stability of the ink ejected by the inkjet head of the inkjet device.
[0075] In one embodiment, the shape of the guide hole 15 on the liquid level baffle 14 includes but is not limited to a square, a rectangle, an oblong, an elongated circle, etc. In this embodiment, the shape and size of the guide hole 15 are not limited.
[0076] refer to Figure 1 、 Figure 3 and 4 As shown, the ink cartridge in this embodiment further includes a float switch 16. The ink cartridge cover 2 is provided with a float mounting hole 17. A first end of the float switch 16 is mounted in the float mounting hole 17, and a second end of the float switch 16 extends into the ink cartridge cavity 5. The float switch 16 is used to detect the ink level in the ink cartridge cavity 5.
[0077] In one embodiment, the first end of the float switch 16 and the float mounting hole 17 can be screw-mounted or snap-mounted. In this embodiment, the mounting method between the first end of the float switch 16 and the float mounting hole 17 is not limited.
[0078] In one embodiment, the second end of the float switch 16 in this embodiment can contact the bottom of the ink cartridge cavity 5, or the second end of the float switch 16 in this embodiment can be close to the bottom of the ink cartridge cavity 5. In this embodiment, there is no limitation on the depth to which the second end of the float switch 16 extends into the ink cartridge cavity 5.
[0079] It is understandable that in this embodiment, the float switch 16 can be used to detect the ink level in the ink cartridge chamber 5 in real time, thereby reminding the staff to refill the ink cartridge in time, thereby avoiding the situation of invalid ink jetting.
[0080] refer to Figure 1 or Figure 4 As shown, the ink cartridge cover 2 in this embodiment is provided with a negative pressure interface 18, which is used to connect to a negative pressure gas source.
[0081] It can be understood that connecting the ink cartridge chamber 5 with the negative pressure gas source through the negative pressure interface 18 is beneficial to increasing the negative pressure intensity in the ink cartridge chamber 5, thereby increasing the inkjet intensity of the inkjet device's inkjet port.
[0082] In addition, the ink cartridge cover 2 in this embodiment may also include one or more spare negative pressure interfaces 18 to avoid the situation where the negative pressure in the ink cartridge chamber is reduced due to blockage of one negative pressure interface 18, or, by increasing the negative pressure air source for the ink cartridge through multiple negative pressure interfaces, the negative pressure strength of the ink cartridge chamber can be further improved.
[0083] refer to Figure 5 As shown, this is a schematic structural diagram of a heating rod 3 disclosed in the present invention. The heating rod 3 includes a heat-conducting rod 8, a high-temperature wire 9, and a high-temperature sleeve 10. The heat-conducting rod 8 is connected to a first end of the high-temperature wire 9, and a second end of the high-temperature wire 9 is connected to a control module of the ink cartridge heating system. The high-temperature sleeve 10 is sleeved on the outer surface of the high-temperature wire 9.
[0084] refer to Figure 1 or Figure 4 As shown, the ink cartridge in this embodiment further includes a heat-insulating layer 23 , which covers the outer surfaces of the ink cartridge box 1 and the ink cartridge cover 2 .
[0085] It can be seen that in this embodiment, the heat insulation layer 23 can reduce the heat loss rate in the ink cartridge, avoid frequent heating of the ink cartridge, and improve the heating efficiency of the ink cartridge.
[0086] like Figure 6 , which is a circuit diagram of an ink cartridge heating system disclosed in an embodiment of the present invention. The ink cartridge heating system is applied to the ink cartridge disclosed in any of the above embodiments. The ink cartridge heating system includes a control module and a heating rod, which is electrically connected to the control module.
[0087] In the specific implementation, the control module in this embodiment is used to obtain the ink temperature collected by the temperature sensor in real time. When the ink temperature is lower than the set temperature, the temperature difference between the ink temperature and the set temperature is calculated, and then the heating time of the heating rod is calculated based on the temperature difference through the PID algorithm. Then, the heating rod is controlled to heat the ink in the ink cartridge according to the heating time. When the heating time is reached, the heating rod is controlled to stop heating the ink in the ink cartridge.
[0088] In one embodiment, reference Figure 6 As shown, the control module in this embodiment includes a power module, a controller and a relay, a first end of the relay is connected to the output end of the controller, a second end of the relay is connected to the power module, and a third end of the relay is connected to the heating rod;
[0089] When the output terminal of the controller outputs a heating signal to the first terminal of the relay, the relay connects the electrical connection between the power module and the heating rod, so that the power module can supply power to the heating rod to heat the ink in the ink cartridge;
[0090] When the output end of the controller stops outputting the heating signal, the relay cuts off the electrical connection between the power module and the heating rod, causing the power module to stop supplying power to the heating rod.
[0091] The first end of the relay is a control end of the relay, and the control end is used to control whether the second end and the third end of the relay are connected.
[0092] In one embodiment, the relay in this embodiment is preferably a solid-state relay. Compared with ordinary relays, solid-state relays can effectively avoid machine noise caused by frequent starting and stopping of relays, and solid-state relays have faster starting and stopping speeds and frequencies than ordinary relays, which can better ensure the heating efficiency of ink, thereby ensuring the stability of the solder mask process and the quality of the produced products.
[0093] In one embodiment, the ink cartridge heating system in this embodiment further includes a temperature sensor, and an output end of the temperature sensor is connected to an input end of the controller.
[0094] In actual applications, the controller in this embodiment is used to obtain the ink temperature collected by the temperature sensor in real time. When the ink temperature is lower than the set temperature, the temperature difference between the ink temperature and the set temperature is calculated, and then the heating time of the heating rod is calculated based on the temperature difference through the PID algorithm. Then, according to the heating time, the relay is controlled to switch to the on state so that the power module can supply power to the heating rod to heat the ink in the ink cartridge. When the heating rod reaches the heating time, the control relay is switched to the off state to stop the heating rod from heating the ink in the ink cartridge.
[0095] As an extension, in this embodiment, there can be multiple relays and multiple heating rods, and each relay can be connected to one or more heating rods. In this embodiment, there is no limitation on the number of relays, the number of heating rods, and the number of relays connected to heating rods.
[0096] In one embodiment, an inkjet printer is disclosed in this embodiment, and the ink cartridge disclosed in any of the above embodiments is installed on the inkjet device.
[0097] The ink cartridge includes: an ink cartridge box and an ink cartridge cover;
[0098] The ink cartridge box includes a plurality of heating holes, each of which is equipped with a heating rod, and each heating rod is connected to a control module of the ink cartridge heating system;
[0099] The ink cartridge cover and the ink cartridge box are detachably connected, an ink cartridge cavity is formed between the ink cartridge cover and the ink cartridge box, and the heating holes are distributed around the ink cartridge cavity.
[0100] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention, and should all be included in the scope of protection of the present invention.
Claims
1. An ink cartridge, characterized in that: include: Ink cartridge box, ink cartridge cover; The ink cartridge box includes a heating hole, a heating rod is installed in the heating hole, and the heating rod is connected to the control module of the ink cartridge heating system; The ink cartridge cover and the ink cartridge box are detachably connected, an ink cartridge cavity is formed between the ink cartridge cover and the ink cartridge box, and the heating hole is arranged along the ink cartridge cavity.
2. The ink cartridge according to claim 1, wherein The ink cartridge heating system includes a temperature sensor, and the ink cartridge box is provided with a sensor mounting position; The temperature sensor is installed on the sensor installation position, and the temperature sensor is connected to the control module of the ink cartridge heating system.
3. The ink cartridge according to claim 2, wherein The temperature sensor includes a temperature terminal, a wire, a heat shrink tube and a crimping terminal. The temperature terminal is connected to the first end of the wire, the crimping terminal is connected to the second end of the wire, the heat shrink tube is sleeved on the outer surface of the wire, and the crimping terminal is used to connect to the control module of the ink cartridge heating system.
4. The ink cartridge according to claim 1, wherein A groove is provided at the bottom of the ink cartridge cavity, and a plurality of ink outlet interfaces and waste ink interfaces are arranged side by side at the bottom of the groove. The ink outlet interfaces are used to connect the ink cartridge cavity and the inkjet head of the inkjet device.
5. The ink cartridge according to claim 1, wherein A liquid level baffle is provided in the ink cartridge cavity, the bottom end of the liquid level baffle extends into the ink cartridge cavity, and the liquid level baffle is provided with a plurality of guide holes.
6. The ink cartridge according to claim 1, wherein It also includes a float switch, and the ink cartridge cover is provided with a float mounting hole; The first end of the float switch is installed in the float installation hole, and the second end of the float switch extends into the ink cartridge cavity. The float switch detects the ink level height in the ink cartridge cavity.
7. The ink cartridge according to claim 1, wherein The ink cartridge cover is provided with a negative pressure interface, and the negative pressure interface is connected to a negative pressure gas source.
8. The ink cartridge according to any one of claims 1 to 7, wherein: The heating rod includes a heat-conducting rod, a high-temperature wire and a high-temperature sleeve. The heat-conducting rod is connected to the first end of the high-temperature wire. The second end of the high-temperature wire is connected to the control module of the ink cartridge heating system. The high-temperature sleeve is sleeved on the outer surface of the high-temperature wire.
9. The ink cartridge according to any one of claims 1 to 7, wherein: It also includes a heat-insulating layer, which covers the outer surfaces of the ink cartridge box and the ink cartridge cover.
10. An ink cartridge heating system, characterized in that: The ink cartridge heating system is applied to the ink cartridge according to any one of claims 1 to 9. The ink cartridge heating system includes the control module and the heating rod, and the heating rod is electrically connected to the control module.
11. The ink cartridge heating system according to claim 10, wherein: The control module includes a power module, a controller and a relay; The first end of the relay is connected to the output end of the controller, the second end of the relay is connected to the power module, and the third end of the relay is connected to the heating rod; When the output terminal of the controller outputs a heating signal to the first terminal of the relay, the relay connects the electrical connection between the power module and the heating rod, so that the power module can supply power to the heating rod to heat the ink in the ink cartridge; When the output end of the controller stops outputting the heating signal, the relay cuts off the electrical connection between the power module and the heating rod, so that the power module stops supplying power to the heating rod.
12. An inkjet device, characterized in that: The inkjet device comprises the ink cartridge according to any one of claims 1 to 9.