High-precision heavy roller bed conveying equipment
By designing high-precision heavy-duty roller bed conveying equipment, using structures such as double-row sprockets and inverted incline guide plates, the problems of low manual handling efficiency and poor safety of high-precision work boxes are solved, and efficient and stable automated conveying and storage are achieved.
Patent Information
- Application Number
- CN202422247163.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Material handling of high-precision work boxes in the prior art relies on manual operation, is inefficient and has safety hazards, making it difficult to avoid damage.
Design a high-precision heavy-duty roller bed conveying equipment, including chassis assembly, roller conveyor assembly, guide assembly and transmission assembly, adopting a double-row sprocket structure and inverted inclined guide plate design to ensure the stability and accuracy of the equipment.
It improves the automatic conveying efficiency and safety of high-precision work boxes, enhances the load capacity and docking accuracy of the equipment, and reduces the risk of manual operation.
Smart Images

Figure CN223253930U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated turnover transportation equipment, in particular to high-precision heavy-duty roller bed conveying equipment. Background Art
[0002] With the rapid development of modern society and the logistics industry, the advent of the intelligent era has promoted industrial transformation. The automated and intelligent storage, turnover, and distribution of industrial resources and goods require high-efficiency, large-capacity automated and intelligent turnover equipment. To achieve the flow and transportation of high-precision work boxes in various production process links, the existing production line machine tools are all manually handled. The material work boxes are heavy, require high precision, and require high docking and placement accuracy. Manual operation is inefficient and dangerous due to the heavy weight. In addition, collisions are inevitable due to manual operation, which can easily damage the high-precision work boxes.
[0003] The above manual operations generally have low work efficiency and safety, and this situation needs to be changed. Based on this, a high-precision heavy-duty roller bed conveying equipment is proposed to solve the problem of automated conveying and storage of high-precision work boxes, improve work efficiency, and improve the working safety environment. Utility Model Content
[0004] To solve the above technical problems, the present invention provides a high-precision heavy-duty roller bed conveying device, comprising:
[0005] Base frame assembly, used for overall support;
[0006] A roller conveyor assembly is provided on the chassis assembly and is used for reciprocating cyclic transportation, and the roller conveyor assembly includes a left crossbeam and a right crossbeam, the left crossbeam and the right crossbeam extending to the front and rear ends of the chassis assembly, and a row of cantilever roller assemblies are provided on the left crossbeam and the right crossbeam;
[0007] Two sets of guide assemblies are symmetrically fixedly connected to the front ends of the left and right crossbeams and are used for docking and positioning;
[0008] The transmission assembly is arranged in the base frame assembly and drives the roller cantilever roller assembly to move forward and reverse through the transmission assembly.
[0009] In some embodiments, the cantilever roller assembly includes a transmission shaft, a cylinder body is fixed to the inner surface of the transmission shaft, a transmission sprocket is installed on the side of the transmission shaft away from the cylinder body, and a bearing is provided on the outside of the transmission shaft.
[0010] In some embodiments, the transmission assembly includes a drive motor and a transmission chain, wherein the drive motor is fixed in the base frame assembly and drives the cantilever roller assembly to move forward and reverse through the transmission chain, wherein the drive motor rotates alternately counterclockwise and clockwise.
[0011] In some embodiments, the guide assembly includes a guide plate, four sets of guide wheel assemblies are installed inside the guide plate through guide shafts, and the guide wheel assemblies are equipped with two guide bearings.
[0012] In some embodiments, the guide plate is designed with an inverted bevel structure, and the two sides of the guide plate symmetrically form a trumpet-shaped structure that gradually narrows from the outside to the inside.
[0013] In some embodiments, the transmission sprocket is designed as a double-row sprocket structure, and every three adjacent transmission sprockets are staggered and connected by two annular chains for transmission.
[0014] In some embodiments, the outer side of the cylinder is designed as a Z-shaped groove structure, and forms a high-precision limiting structure with the Z-shaped groove of the cylinder on the opposite side, and the cylinder and the transmission shaft are fixed by a key connection.
[0015] In some embodiments, the base frame assembly is made of metal and has a rectangular frame structure.
[0016] In some embodiments, the base frame assembly comprises multiple horizontal connecting rods connected by bolts, multiple fixing pads are fixed on the left and right sides of the upper end of the base frame assembly, and the bottom end of the base frame assembly is connected to an adjustable leveling foot cup.
[0017] The utility model has at least the following beneficial effects:
[0018] The entire equipment is supported by a chassis assembly. A plurality of fixed pads are provided on the left and right sides of the upper end of the chassis and are symmetrically fixed to the roller conveyor assembly by bolts to ensure the smooth operation of the roller conveyor assembly on the chassis assembly. The left and right crossbeams of the roller conveyor assembly extend to the front and rear ends of the chassis assembly and are symmetrically fixed to a row of cantilever roller assemblies. The drive shaft of the cantilever roller assembly passes horizontally through the other end of the crossbeam and is connected to the drive sprocket. A double-row sprocket structure design is used, and every three adjacent sprockets are staggered and connected by two annular transmission chains to improve the stability of the roller conveyor assembly during the conveying process and ensure the load capacity of the entire equipment. At the same time, the outer side of the cylinder is made into a Z-shaped groove structure design and the guide plate in the guide assembly is designed with an inverted bevel structure. The two sides of the guide plate form a symmetrical trumpet structure that gradually narrows from the outside to the inside to improve the working accuracy of the equipment and the docking accuracy with other equipment. This makes the conveying equipment have a larger load capacity, more stability, and higher working accuracy. During installation or maintenance and replacement, the entire roller conveyor unit and drive motor can be installed and replaced, which is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic structural diagram of the chassis assembly and transmission assembly of the utility model;
[0021] Figure 3 This is a schematic structural diagram of the cantilever roller assembly of the utility model;
[0022] Figure 4 This is a structural diagram of the guide assembly of the utility model.
[0023] Figure 5 This is a structural diagram of the utility model in the disassembled state of the leveling foot cup and the base frame assembly
[0024] In the figure: 1, chassis assembly; 11, leveling foot cup; 111, convex plate; 112, guide rod; 12, connecting rod; 13, fixing pad; 14, guide hole;
[0025] 2. Roller conveyor assembly; 21. Left crossbeam; 22. Right crossbeam; 23. Cantilever roller assembly; 24. Cylinder; 25. Bearing; 26. Drive shaft; 27. Drive sprocket;
[0026] 3. Guide assembly; 31. Guide plate; 32. Guide shaft; 33. Guide wheel assembly;
[0027] 4. Transmission assembly; 41. Drive motor; 42. Transmission chain. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example 1
[0030] See Figures 1-4As shown, the utility model provides a technical solution: a high-precision heavy-duty roller bed conveying equipment, including a chassis assembly 1 for overall support and a roller conveyor assembly 2 provided on the chassis assembly 1 and used for reciprocating circulation transportation, and a guide assembly 3 provided on the roller conveyor assembly 2 and used for docking and positioning. The chassis assembly 1 is preferably made of metal and has a rectangular frame structure design, and a plurality of fixed pads 13 are provided on the left and right sides of the upper end of the chassis assembly 1 for symmetrically fixing and connecting the roller conveyor assembly 2 by bolts. The roller conveyor assembly 2 is divided into two parts, left and right, specifically including a left crossbeam 21 and a right crossbeam 22, and the left and right crossbeams are opposite. A row of cantilever roller assemblies 23 are fixedly connected, and the cantilever roller assembly 23 includes a transmission shaft 26. A cylinder 24 is fixed to the inner surface of the transmission shaft 26, and a transmission sprocket 27 is installed on the side of the transmission shaft 26 facing away from the cylinder 24, and a bearing 25 is provided on the outside of the transmission shaft 26. The cylinder 24 can be keyed or bolted to the transmission shaft 26, and the transmission sprocket 27 can be keyed or bolted to the transmission shaft 26. The transmission sprocket 27 is driven by a chain to rotate the cylinder 24 through the transmission shaft 26 to perform forward and reverse motion to achieve the purpose of reciprocating transportation. The guide assembly 3 is symmetrically fixed to the front end of the left beam 21 and the right beam 22 of the roller conveyor assembly 2 by bolts.
[0031] The transmission assembly 4 is also included. The transmission assembly 4 is arranged in the base assembly 1 and drives the roller cantilever roller assembly 23 to move forward and reverse through the transmission assembly 4.
[0032] Among them, the transmission assembly 4 includes a drive motor 41 and a transmission chain 42. The drive motor 41 is fixed in the base assembly 1 and drives the cantilever roller assembly 23 to move forward and reverse through the transmission chain 42. Among them, the drive motor 41 rotates alternately counterclockwise and clockwise.
[0033] It is understandable that the specific functions of the drive motor 41 and the transmission chain 42 in this embodiment can be obtained by those skilled in the art based on the existing technology, and the structure and working principle of the drive motor 41 and the transmission chain 42 will not be described in detail here.
[0034] In the specific implementation process, the chassis assembly 1 is supported, the driving motor 41 drives the transmission chain 42, and the chain then rotates the cantilever roller assembly 23 through the transmission sprocket 27 to perform forward and reverse motion to achieve the transportation purpose.
[0035] Further, such as Figure 1 As shown, the left crossbeam 21 and the right crossbeam 22 extend to the front and rear ends of the chassis assembly 1, and a row of holes are horizontally opened on the left crossbeam 21 and the right crossbeam 22, and bearing seats are welded at both ends of the holes and fixedly connected to the bearings 25 on the cantilever roller assembly 23 to increase its load strength.
[0036] It should be noted that the outer side of the cylinder 24 of the cantilever roller assembly 23 is designed with a Z-shaped groove structure, which corresponds to the Z-shaped groove of the opposite cylinder 24, forming a high-precision limiting structure for the material to improve working accuracy.
[0037] The transmission sprockets 27 are designed with a double-row sprocket structure, and every three adjacent transmission sprockets 27 are staggeredly connected by two annular chains for transmission.
[0038] like Figure 4 As shown, each guide assembly 3 is provided with four guide wheel assemblies 33, and each guide wheel assembly 33 is equipped with two guide bearings, and the guide bearings are fixedly connected to the guide plate 31 through the guide shaft 32;
[0039] Furthermore, the guide plate 31 is designed with an inverted bevel structure, and the guide wheel assemblies 33 are arranged in sequence according to the inverted bevel of the guide plate 31, forming a trumpet-shaped structure corresponding to the opposite guide assembly 3, which gradually narrows from the outside to the inside to improve the docking accuracy with other equipment.
[0040] In summary, when the present invention is used, the entire device is supported by the chassis assembly 1. A plurality of fixed pads 13 are provided on the left and right sides of the upper end of the chassis assembly 1, and are symmetrically fixedly connected to the roller conveyor assembly 2 by bolts to ensure that the roller conveyor assembly 2 works stably on the chassis assembly 1. The left crossbeam 21 and the right crossbeam 22 extend to the front and rear ends of the chassis assembly 1, and are symmetrically fixedly connected to a row of cantilever roller assemblies 23 on the left and right sides. The transmission shaft 26 passes through the left crossbeam 21 and the right crossbeam 22 horizontally, and the other end is connected to the transmission sprocket 27. A double-row sprocket structure design is used, and every three adjacent transmission sprockets 27 Two annular chains are staggered and connected for transmission to improve the stability of the roller conveyor assembly 2 during the conveying process and ensure the load-bearing capacity of the entire equipment; at the same time, the outer side of the cylinder 24 is designed with a Z-shaped groove structure and the guide plate 31 in the guide assembly 3 is designed with an inverted bevel structure. The two sides of the guide plate 31 are symmetrically formed into a trumpet structure that gradually narrows from the outside to the inside to improve the working accuracy of the equipment and the docking accuracy with other equipment, so that the conveying equipment has a larger load capacity, is more stable, and has higher working accuracy. During installation or maintenance and replacement, the entire roller conveyor assembly 2 and the drive motor 41 can be installed and replaced, which is highly practical.
[0041] Example 2
[0042] See also Figure 2 As shown, this embodiment is extended on the basis of the first embodiment. Specifically, a plurality of horizontal connecting rods 12 are connected in the base frame assembly 1 by bolts, a horizontal foot cup 11 is provided at the bottom end of the base frame assembly 1, a convex plate 111 and a guide rod 112 are provided on the upper end surface of the horizontal foot cup 11, a vertical strip hole is provided on the convex plate 111, and a guide hole 14 is provided at the bottom end of the vertical support leg on the base frame assembly 1.
[0043] When installing the leveling foot cup 11, the guide rod 112 can be embedded in the guide hole 14 for guidance, which can improve the accuracy of installation, and the strip hole is fixedly connected to the base frame assembly 1 by the screws passing through it to ensure the stability of the installation. When the leveling foot cup 11 needs to be adjusted up and down, first loosen the screws that fix the convex plate 111, change the insertion depth of the guide rod 112 in the guide hole 14, and then tighten the screws to lock the leveling foot cup 11. The levelness of the base frame assembly 1 can be adjusted through the leveling foot cup 11 to improve the stability of the equipment.
[0044] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision heavy-duty roller bed conveying equipment, characterized in that: Includes: A chassis assembly (1) for overall support; A roller conveyor assembly (2) is provided on the chassis assembly (1) and is used for reciprocating cyclic transportation, and the roller conveyor assembly (2) includes a left crossbeam (21) and a right crossbeam (22), the left crossbeam (21) and the right crossbeam (22) extending to the front and rear ends of the chassis assembly (1), and a row of cantilever roller assemblies (23) are provided on each of the left crossbeam (21) and the right crossbeam (22); Two sets of guide assemblies (3) are symmetrically fixedly connected to the front ends of the left crossbeam (21) and the right crossbeam (22) and are used for docking and positioning; A transmission assembly (4) is arranged in the base frame assembly (1) and drives the roller cantilever roller assembly (23) to move forward and reverse through the transmission assembly (4).
2. The high-precision heavy-duty roller bed conveying equipment according to claim 1 is characterized in that: The cantilever roller assembly (23) includes a transmission shaft (26), a cylinder (24) is fixed to the inner surface of the transmission shaft (26), a transmission sprocket (27) is installed on the side of the transmission shaft (26) facing away from the cylinder (24), and a bearing (25) is provided on the outside of the transmission shaft (26).
3. The high-precision heavy-duty roller bed conveying equipment according to claim 2 is characterized in that: The transmission assembly (4) comprises a drive motor (41) and a transmission chain (42); the drive motor (41) is fixedly arranged in the base frame assembly (1) and drives the cantilever roller assembly (23) to move forward and reverse via the transmission chain (42); wherein the drive motor (41) rotates alternately counterclockwise and clockwise.
4. The high-precision heavy-duty roller bed conveying equipment according to claim 3 is characterized in that: The guide assembly (3) comprises a guide plate (31), four sets of guide wheel assemblies (33) are installed inside the guide plate (31) through guide shafts (32), and the guide wheel assemblies (33) are equipped with two guide bearings.
5. The high-precision heavy-duty roller bed conveying equipment according to claim 4 is characterized in that: The guide plate (31) is designed with an inverted bevel structure, and the two sides of the guide plate (31) symmetrically form a trumpet structure that gradually narrows from the outside to the inside.
6. The high-precision heavy-duty roller bed conveying equipment according to claim 2, characterized in that: The transmission sprocket (27) is designed as a double-row sprocket structure, and every three adjacent transmission sprockets (27) are staggeredly connected and driven by two annular chains.
7. The high-precision heavy-duty roller bed conveying equipment according to claim 2, characterized in that: The outer side of the cylinder (24) is designed as a Z-shaped groove structure, and forms a high-precision limiting structure with the Z-shaped groove of the cylinder (24) on the opposite side. The cylinder (24) and the transmission shaft (26) are fixed by a key connection.
8. The high-precision heavy-duty roller bed conveying equipment according to claim 1 is characterized in that: The base frame assembly (1) is made of metal material and has a rectangular frame structure.
9. The high-precision heavy-duty roller bed conveying equipment according to claim 1, characterized in that: The chassis assembly (1) comprises a plurality of horizontally arranged connecting rods (12) connected by bolts, a plurality of fixed pads (13) are fixed on the left and right sides of the upper end of the chassis assembly (1), and an adjustable leveling foot cup (11) is connected to the bottom end of the chassis assembly (1).