Quick remodeling mechanism suitable for super-capacity appearance recognition equipment

What is AI technical title?
AI technical title is built by Patsnap AI team. It summarizes the technical point description of the patent document.
By using the automatic adjustment mechanism of the dual-slider linear module and the synchronous pulley set in the supercapacitor appearance recognition equipment, the problem of rapid replacement of supercapacitors is solved in different diameters, and the multi-spec adaptation and stable clamping of the equipment is achieved, reducing production costs.

CN223253943UActive Publication Date: 2025-08-22ZHONGTIAN SUPERCAPACITOR TECH CO LTD

View PDF 0 Cites 0 Cited by

Patent Information

Application Number: CN202422266810.3
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-09-18
Publication Date: 2025-08-22
Estimated Expiration: 2034-09-18

AI Technical Summary

Technical Problem

Existing supercapacitor appearance recognition equipment cannot quickly replace products that are adapted to different diameters, resulting in low equipment utilization and high production costs.

Method used

The synchronous pulley set driven by the first dual slider linear module and the second dual slider linear module is adopted, and combined with the tensioning adjustment mechanism and support wheel, the automatic adjustment of the synchronous pulley set is realized, adapting to the clamping of different specifications of super capacity.

Benefits of technology

It realizes rapid replacement of the same equipment to adapt to multiple supercapacitance specifications, reduces production costs and improves equipment utilization, and clamps and stability to avoid supercapacitance damage.

✦ Generated by Eureka AI based on patent content.

Smart Images

Figure CN223253943U_ABST

Patent Text Reader

Abstract

The utility model discloses a quick remodeling mechanism applicable to super-capacity appearance identification equipment, which comprises a first double-slider linear module, a second double-slider linear module, a first synchronous pulley group and a second synchronous pulley group, and the first synchronous pulley group and the second synchronous pulley group are oppositely arranged. One end of the first synchronous belt wheel set is arranged on a first sliding block of the first double-sliding-block linear module, the other end of the first synchronous belt wheel set is arranged on a first sliding block of the second double-sliding-block linear module, and one end of the second synchronous belt wheel set is arranged on a second sliding block of the first double-sliding-block linear module. The other end of the second synchronous belt wheel set is arranged on a second sliding block of the second double-sliding-block linear module, and the first synchronous belt wheel set and the second synchronous belt wheel set are driven by the first double-sliding-block linear module and the second double-sliding-block linear module to be close to or away from each other. Conveying and clamping of multiple types of super capacitors can be achieved through one set of equipment, and the production cost is reduced.

Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a supercapacitor type-changing mechanism, in particular to a fast type-changing mechanism suitable for supercapacitor appearance identification equipment, and belongs to the technical field of supercapacitor production. Background Art

[0002] The existing appearance inspection of supercapacitors has gradually been realized by AI automatic inspection from manual inspection, with a speed of 400 pcs / min. Each device, however, is only for one specification of supercapacitor products with outer diameters of Φ6, Φ8, Φ10, and Φ12.5, which are the current mainstream products. Each outer diameter requires a corresponding device. The main reason is that the current mainstream devices all use synchronous belts to clamp products. The clamping radius of products with different diameters is different. Once the outer diameter is determined, the clamping size needs to be solidified and can no longer be applied to products of other sizes.

[0003] To ensure a stable focal length and stable product gripping, current appearance recognition machines typically use product samples to finalize dimensions and shape, ensuring stable operation for products of a specific diameter. Products with other outer diameters require extensive machine modifications, adjustments, and test runs before they can be put into operation, consuming significant time and labor. If different equipment is used for products of different diameters, the factory's equipment investment is high and equipment utilization is low. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a rapid type-changing mechanism suitable for super-capacitor appearance recognition equipment, which can realize rapid type-changing according to super-capacitors of different specifications.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A quick change mechanism suitable for super-capacity appearance recognition equipment includes a first double-slider linear module, a second double-slider linear module, a first synchronous pulley group and a second synchronous pulley group. The first synchronous pulley group and the second synchronous pulley group are arranged opposite to each other, one end of the first synchronous pulley group is arranged on the first slider of the first double-slider linear module, and the other end of the first synchronous pulley group is arranged on the first slider of the second double-slider linear module. One end of the second synchronous pulley group is arranged on the second slider of the first double-slider linear module, and the other end of the second synchronous pulley group is arranged on the second slider of the second double-slider linear module. The first synchronous pulley group and the second synchronous pulley group are driven to approach and move away by the first double-slider linear module and the second double-slider linear module.

[0007] Furthermore, the first double-slider linear module and the second double-slider linear module respectively include a linear module frame, a double-threaded screw, two slide rails, a first slider, a second slider, a first reducer and a linear module motor. Both ends of the double-threaded screw are rotatably set on the linear module frame, one end of the double-threaded screw is connected to the output shaft of the first reducer and is driven by the first reducer, and the input shaft of the first reducer is connected to the linear module motor and is driven by the linear module motor. The two slide rails are parallel to the double-threaded screw and are symmetrically arranged on both sides of the double-threaded screw. The first slider and the second slider are slidably set on the two slide rails. The first slider is set on one side thread of the double-threaded screw through the first nut, and the second slider is set on the other side thread of the double-threaded screw through the second nut.

[0008] Furthermore, the first synchronous pulley group and the second synchronous pulley group respectively include a base plate, a first synchronous pulley, a second synchronous pulley, a synchronous belt, a second reducer and a synchronous belt drive motor. The first synchronous pulley is rotatably arranged at one end of the base plate, and the second synchronous pulley is rotatably arranged at the other end of the base plate. One end of the base plate is arranged on the first slider or the second slider of the first double-slider linear module, and the other end of the base plate is arranged on the first slider or the second slider of the second double-slider linear module. The synchronous belt is arranged on the first synchronous pulley and the second synchronous pulley. The upper end of the first synchronous pulley is connected to the output shaft of the second reducer and is driven by the second reducer. The input shaft of the second reducer is connected to the synchronous belt drive motor and is driven by the synchronous belt drive motor.

[0009] Furthermore, the first synchronous pulley group and the second synchronous pulley group further include a tensioning wheel, which is rotatably arranged on the bottom plate, and the synchronous belt is arranged on the first synchronous pulley, the second synchronous pulley and the tensioning wheel.

[0010] Furthermore, the tensioning wheel is provided with a tensioning adjustment mechanism, which adopts a screw adjustment mechanism. The tensioning wheel is adjusted by the screw adjustment mechanism along a direction perpendicular to the line connecting the first synchronous pulley and the second synchronous pulley.

[0011] Furthermore, the first synchronous pulley set and the second synchronous pulley set further include a plurality of support wheels, and the plurality of support wheels are distributed between the first synchronous pulley and the second synchronous pulley at equal intervals along the direction of the connecting line between the first synchronous pulley and the second synchronous pulley.

[0012] Furthermore, it also includes a super-capacitive appearance recognition CCD group.

[0013] Furthermore, the super-capacity appearance recognition CCD group includes a first side detection CCD, a second side detection CCD, a third side detection CCD, a bottom surface detection CCD and a top detection CCD. The first side detection CCD, the second side detection CCD and the third side detection CCD are distributed on both sides of the synchronous belt gap between the first synchronous pulley group and the second synchronous pulley group. The bottom surface detection CCD is arranged below the synchronous belt gap between the first synchronous pulley group and the second synchronous pulley group, and the top detection CCD is arranged above the synchronous belt gap between the first synchronous pulley group and the second synchronous pulley group.

[0014] Compared with the prior art, the utility model has the following advantages and effects: the utility model provides a rapid changing mechanism suitable for over-capacity appearance recognition equipment, which judges the over-capacity size through over-capacity appearance recognition, and then automatically adjusts the diameter of the conveying clamping according to the size. A set of equipment can realize the conveying and clamping of multiple models of over-capacity, thereby reducing production costs; and the clamping device adopts a conveyor belt variable diameter clamping, which is stable for over-capacity clamping and can effectively avoid crushing the over-capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a schematic diagram of a quick-changing mechanism suitable for super-capacity appearance recognition equipment.

[0016] Figure 2 It is a schematic diagram of the double-slider linear module of the present invention.

[0017] Figure 3 It is a schematic diagram of the synchronous pulley assembly of the present utility model.

[0018] Figure 4 It is a side view of the synchronous pulley assembly of the present utility model. DETAILED DESCRIPTION

[0019] In order to elaborate on the technical solutions adopted by the present invention to achieve the predetermined technical purpose, the technical solutions in the embodiments of the present invention will be clearly and completely described below in combination with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments, and the technical means or technical features in the embodiments of the present invention can be replaced without paying creative work. The present invention will be described in detail below with reference to the drawings and in combination with the embodiments.

[0020] like Figure 1As shown, the utility model is a quick-changing mechanism suitable for super-capacity appearance recognition equipment, comprising a first double-slider linear module 1, a second double-slider linear module 2, a first synchronous pulley group 3 and a second synchronous pulley group 4. The first synchronous pulley group 3 and the second synchronous pulley group 4 are arranged opposite to each other, one end of the first synchronous pulley group 3 is arranged on the first slider of the first double-slider linear module 1, and the other end of the first synchronous pulley group 3 is arranged on the first slider of the second double-slider linear module 2, one end of the second synchronous pulley group 4 is arranged on the second slider of the first double-slider linear module 1, and the other end of the second synchronous pulley group 4 is arranged on the second slider of the second double-slider linear module 2. The first synchronous pulley group 3 and the second synchronous pulley group 4 are driven close to and away from each other by the first double-slider linear module 1 and the second double-slider linear module 2.

[0021] like Figure 2 As shown, the first double-slider linear module 1 and the second double-slider linear module 2 respectively include a linear module frame 5, a double-threaded screw 6, two slide rails 7, a first slider 8, a second slider 9, a first reducer 10 and a linear module motor 11. Both ends of the double-threaded screw 6 are rotatably set on the linear module frame 5, one end of the double-threaded screw 6 is connected to the output shaft of the first reducer 10 and is driven by the first reducer 10, and the input shaft of the first reducer 10 is connected to the linear module motor 11 and is driven by the linear module motor 11. The two slide rails 7 are parallel to the double-threaded screw 6 and are symmetrically arranged on both sides of the double-threaded screw 6. The first slider 8 and the second slider 9 are slidably set on the two slide rails 7. The first slider 8 is set on one side thread of the double-threaded screw 6 through the first nut, and the second slider 9 is set on the other side thread of the double-threaded screw 6 through the second nut. The linear module motor 11 drives the double-threaded screw 6 to rotate after being decelerated by the first reducer 10, thereby driving the first slider 8 and the second slider 9 to move closer or farther away on the two slide rails 7, thereby adjusting the distance between the first synchronous pulley group 3 and the second synchronous pulley group 4.

[0022] like Figure 3 and Figure 4As shown, the first synchronous pulley group 3 and the second synchronous pulley group 4 respectively include a base plate 12, a first synchronous pulley 13, a second synchronous pulley 14, a synchronous belt 15, a second reducer 16 and a synchronous belt drive motor 17. The first synchronous pulley 13 is rotatably set at one end of the base plate 12, and the second synchronous pulley 14 is rotatably set at the other end of the base plate 12. One end of the base plate 12 is set on the first slider 8 or the second slider 9 of the first double-slider linear module 1, and the other end of the base plate 12 is set on the first slider 8 or the second slider 9 of the second double-slider linear module 2. The synchronous belt 15 is set on the first synchronous pulley 13 and the second synchronous pulley 14. The upper end of the first synchronous pulley 13 is connected to the output shaft of the second reducer 16 and is driven by the second reducer 16. The input shaft of the second reducer 16 is connected to the synchronous belt drive motor 17 and is driven by the synchronous belt drive motor 17.

[0023] The first and second synchronous pulley groups 3 and 4 also include a tensioning pulley 18, which is rotatably mounted on the base plate 12. The synchronous belt 15 is mounted on the first and second synchronous pulleys 13, 14, and the tensioning pulley 18. The tensioning pulley 18 is equipped with a tension adjustment mechanism employing a screw adjustment mechanism. The tensioning pulley 18 is adjusted perpendicular to the line connecting the first and second synchronous pulleys 13, 14. The tension in the first and second synchronous pulley groups 3 and 4 is adjusted by the tensioning pulley 18, maintaining the grip of the synchronous belt 15 against the supercapacitor.

[0024] The first synchronous pulley set 3 and the second synchronous pulley set 4 further include a plurality of support wheels 19, which are evenly spaced and distributed between the first synchronous pulley 13 and the second synchronous pulley 14 along the line connecting the first synchronous pulley 13 and the second synchronous pulley 14. The plurality of support wheels 19 support the clamping surfaces of the first synchronous pulley set 3 and the second synchronous pulley set 4, ensuring that the super container can be stably clamped between the first synchronous pulley set 3 and the second synchronous pulley set 4.

[0025] The utility model provides a quick change mechanism for a super-capacity appearance recognition device, further comprising a super-capacity appearance recognition CCD group. The super-capacity appearance recognition CCD group comprises a first side detection CCD 20, a second side detection CCD 21, a third side detection CCD 22, a bottom surface detection CCD 23, and a top detection CCD 24. The first side detection CCD 20, the second side detection CCD 21, and the third side detection CCD 22 are distributed on both sides of the gap between the first synchronous pulley group 3 and the second synchronous pulley group 4, the bottom surface detection CCD 23 is arranged below the gap between the first synchronous pulley group 3 and the second synchronous pulley group 4, and the top detection CCD 24 is arranged above the gap between the first synchronous pulley group 3 and the second synchronous pulley group 4.

[0026] The utility model provides a rapid changing mechanism suitable for over-capacity appearance recognition equipment, which judges the over-capacity size through over-capacity appearance recognition, and then automatically adjusts the conveying and clamping diameter according to the size. A set of equipment can realize the conveying and clamping of multiple models of over-capacity, thereby reducing production costs; and the clamping device adopts a conveyor belt variable diameter clamping, which is stable for over-capacity clamping and can effectively avoid crushing the over-capacity.

[0027] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of the technical content disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent replacement and improvement of the above embodiments made according to the technical essence of the present invention, within the spirit and principles of the present invention, without departing from the content of the technical solution of the present invention, shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A rapid changeover mechanism suitable for super-capacity appearance recognition equipment, characterized by: It includes a first double-slider linear module, a second double-slider linear module, a first synchronous pulley group and a second synchronous pulley group. The first synchronous pulley group and the second synchronous pulley group are arranged opposite to each other. One end of the first synchronous pulley group is arranged on the first slider of the first double-slider linear module, and the other end of the first synchronous pulley group is arranged on the first slider of the second double-slider linear module. One end of the second synchronous pulley group is arranged on the second slider of the first double-slider linear module, and the other end of the second synchronous pulley group is arranged on the second slider of the second double-slider linear module. The first synchronous pulley group and the second synchronous pulley group are driven to approach and move away by the first double-slider linear module and the second double-slider linear module.

2. A rapid changeover mechanism for a super-capacitive appearance recognition device according to claim 1, characterized in that: The first double-slider linear module and the second double-slider linear module respectively include a linear module frame, a double-threaded screw, two slide rails, a first slider, a second slider, a first reducer and a linear module motor. Both ends of the double-threaded screw are rotatably set on the linear module frame, one end of the double-threaded screw is connected to the output shaft of the first reducer and is driven by the first reducer, the input shaft of the first reducer is connected to the linear module motor and is driven by the linear module motor, the two slide rails are parallel to the double-threaded screw and are symmetrically arranged on both sides of the double-threaded screw, the first slider and the second slider are slidably set on the two slide rails, the first slider is set on one side thread of the double-threaded screw through the first nut, and the second slider is set on the other side thread of the double-threaded screw through the second nut.

3. The rapid changeover mechanism for a super-capacitive appearance recognition device according to claim 1, characterized in that: The first synchronous pulley group and the second synchronous pulley group respectively include a base plate, a first synchronous pulley, a second synchronous pulley, a synchronous belt, a second reducer and a synchronous belt drive motor. The first synchronous pulley is rotatably arranged at one end of the base plate, and the second synchronous pulley is rotatably arranged at the other end of the base plate. One end of the base plate is arranged on the first slider or the second slider of the first double-slider linear module, and the other end of the base plate is arranged on the first slider or the second slider of the second double-slider linear module. The synchronous belt is arranged on the first synchronous pulley and the second synchronous pulley. The upper end of the first synchronous pulley is connected to the output shaft of the second reducer and is driven by the second reducer. The input shaft of the second reducer is connected to the synchronous belt drive motor and is driven by the synchronous belt drive motor.

4. The rapid changeover mechanism for a super-capacitive appearance recognition device according to claim 3, characterized in that: The first synchronous pulley group and the second synchronous pulley group further include a tensioning wheel, which is rotatably arranged on the bottom plate, and the synchronous belt is arranged on the first synchronous pulley, the second synchronous pulley and the tensioning wheel.

5. The rapid changeover mechanism for super-capacity appearance recognition equipment according to claim 4, characterized in that: The tensioning wheel is provided with a tensioning adjustment mechanism, which adopts a screw adjustment mechanism. The tensioning wheel is adjusted by the screw adjustment mechanism along a direction perpendicular to the line connecting the first synchronous pulley and the second synchronous pulley.

6. The rapid changeover mechanism for a super-capacitive appearance recognition device according to claim 3, characterized in that: The first synchronous pulley set and the second synchronous pulley set further include a plurality of support wheels, and the plurality of support wheels are evenly spaced and distributed between the first synchronous pulley and the second synchronous pulley along the direction of the connecting line of the first synchronous pulley and the second synchronous pulley.

7. The rapid changeover mechanism for a super-capacitive appearance recognition device according to claim 1, characterized in that: It also includes a super-capacitive appearance recognition CCD group.

8. The rapid changeover mechanism for a super-capacitive appearance recognition device according to claim 1, characterized in that: The super-capacitive appearance recognition CCD group includes a first side detection CCD, a second side detection CCD, a third side detection CCD, a bottom surface detection CCD and a top detection CCD. The first side detection CCD, the second side detection CCD and the third side detection CCD are distributed on both sides of the synchronous belt gap between the first synchronous pulley group and the second synchronous pulley group. The bottom surface detection CCD is arranged below the synchronous belt gap between the first synchronous pulley group and the second synchronous pulley group. The top detection CCD is arranged above the synchronous belt gap between the first synchronous pulley group and the second synchronous pulley group.