Material adhesion prevention corrugated flange conveying belt
By designing interlaced belt cores, reinforcement strips, barrier components and anti-adhesion layers on the corrugated edge-retaining conveyor belt, the problem of material adhesion is solved, and the quantitative separation and rapid disengagement of the material is achieved, the stability and wear resistance of the conveyor belt are improved, and the cleaning frequency and cost are reduced.
Patent Information
- Application Number
- CN202422794981.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-16
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-16
AI Technical Summary
When existing corrugated edge-retaining conveyor belts conveyor belts conveyor belts with high viscosity, they can easily lead to material residues, affecting the practicality of the conveyor belts, resulting in frequent shutdowns and reduced production efficiency.
A corrugated edge-retaining conveyor belt is designed, and the staggered belt core, reinforcement strip, barrier assembly, guide block, reinforcement assembly and anti-adhesion layer are used to improve the stability and wear resistance of the conveyor belt through quantitative material separation, guiding material flow and anti-adhesion design.
It realizes quantitative material separation and rapid disengagement of materials, reduces material adhesion, improves the practicality and service life of the conveyor belt, reduces cleaning difficulty and frequency, and enhances the stability and wear resistance of the conveyor belt.
Smart Images

Figure CN223253977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor belts, in particular to a material-adhesion-proof corrugated sidewall conveyor belt. Background Art
[0002] The corrugated sidewall conveyor belt is a special conveyor belt, mainly composed of a base belt, corrugated sidewalls and transverse partitions. The base belt carries the material, the corrugated sidewalls prevent the material from falling sideways, and the transverse partitions separate the material and prevent it from sliding down when conveying at a large angle. In scenarios such as underground coal mines and mining, due to the complex terrain and the material's characteristics of humidity and stickiness, it is easy to adhere to the conveyor belt. If a corrugated sidewall conveyor belt that prevents material adhesion is not used, it will cause material accumulation and increase running resistance, causing faults such as reduced conveying speed, deviation, and slipping. Frequent shutdowns for cleaning are also required, which increases costs and affects production efficiency. At the same time, impurities may be mixed into the material and affect product quality. Therefore, the use of corrugated sidewall conveyor belts that prevent material adhesion in these scenarios is of great significance. It can effectively ensure the smooth transportation of materials and improve production efficiency and product quality.
[0003] Conveyor belts are generally divided into food conveyor belts, corrugated sidewall conveyor belts, patterned conveyor belts and ordinary conveyor belts. The corrugated sidewall conveyor belt is composed of a base belt, corrugated sidewalls and transverse partitions. The sidewalls prevent the material from slipping and spilling, and the transverse partitions are used to support the material.
[0004] When the existing corrugated sidewall conveyor belt conveys materials with high viscosity, the corrugated sidewall is used in most cases to protect the materials from falling during use. However, a large amount of material will remain inside the corrugated sidewall, which will cause the device to shut down, thereby reducing the practicality of the conveyor belt. Therefore, a corrugated sidewall conveyor belt that prevents material adhesion is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a corrugated sidewall conveyor belt that prevents material from adhering, aiming to improve the problem in the prior art that the corrugated sidewalls are prone to residual adhering materials, which in turn causes the conveyor belt to be heavy and thus affects the machine shutdown.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a corrugated sidewall conveyor belt for preventing material adhesion, comprising a conveyor belt body, corrugated baffles are fixedly connected on both sides of the outer wall of the conveyor belt body, a reinforcement strip is fixedly connected to the outer wall of the conveyor belt body, a barrier component for quantitative material distribution is installed on the adjacent side of the reinforcement strip, a guide block is fixedly connected to one side of the outer wall of the corrugated baffle, a reinforcement component for reinforcing the corrugated baffle is installed on one side of the outer wall of the corrugated baffle, and an anti-sticking layer is provided on the outer wall of the conveyor belt body.
[0007] Furthermore, the conveyor belt body includes a belt core, an outer wall of the belt core is provided with a base, and an outer wall of the base is provided with a wear-resistant layer.
[0008] Furthermore, the barrier assembly includes a partition, the lower surface of the partition is fixedly connected to the upper surface of the conveyor belt body, and the outer wall of the partition is fixedly connected with an inclined block.
[0009] Furthermore, the reinforcement assembly includes a reinforcement block, an outer wall of the reinforcement block is arranged on the upper side of the outer wall of the corrugated baffle, and an elastic member is fixedly connected to the other side of the outer wall of the corrugated baffle.
[0010] Furthermore, the belt cores are arranged in a staggered manner, and each belt core is formed by twisting at least seven strands.
[0011] Furthermore, the anti-sticking layer is evenly coated on the outer wall of the wear-resistant layer. The anti-sticking layer is made of polytetrafluoroethylene and is used to prevent material adhesion. The base material is polyurethane rubber and is used to enhance wear resistance.
[0012] Furthermore, the inclined blocks are arranged on the outer wall of the partition in a bilaterally symmetrical manner, and a plurality of the partitions are arranged in an equidistant manner.
[0013] Furthermore, the corrugated baffle is arranged in an S shape and forms inner and outer grooves. The outer wall of the guide block is fixedly connected to the inner groove of the corrugated baffle, and the outer wall of the elastic member is fixedly connected to the outer groove of the corrugated baffle.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the effect of quantitative material distribution is achieved through the cooperation of multiple barrier components. The inclined block arranged on the outside of the partition plays the effect of guiding the material to quickly leave the conveyor belt. At the same time, the guide block on one side of the corrugated baffle is used to guide and discharge the material in the groove of the corrugated baffle. The anti-sticking layer covering the outer layer of the conveyor belt can further prevent the material from sticking to the outer wall of the conveyor belt, thereby improving the practicality of the conveyor belt.
[0016] 2. In the present invention, the multiple reinforcing strips on the outside of the conveyor belt are used to increase the tensile force of the conveyor belt. At the same time, when the conveyor belt enters a bend and the corrugated baffle is deformed, the elastic member can share part of the tensile pressure, thereby increasing the service life of the corrugated baffle. At the same time, through the cooperation of the belt core, the base body and the wear-resistant layer, the conveyor belt is made more stable in use, thereby improving the practicality of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the corrugated sidewall conveyor belt for preventing material adhesion proposed by the present invention;
[0018] Figure 2 This is a top view schematic diagram of the anti-material adhesion corrugated sidewall conveyor belt proposed by the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of the partition plate portion of the corrugated sidewall conveyor belt for preventing material adhesion proposed by the present invention;
[0020] Figure 4 This is a schematic diagram of the structure of the elastic part of the corrugated sidewall conveyor belt for preventing material adhesion proposed by the present invention;
[0021] Figure 5 This is a schematic diagram of the structure of the wear-resistant layer of the corrugated sidewall conveyor belt for preventing material adhesion proposed by the present invention;
[0022] Figure 6 This is a schematic structural diagram of the belt core portion of the anti-material adhesion corrugated sidewall conveyor belt proposed by the present invention.
[0023] Legend:
[0024] 1. Conveyor belt body; 101. Belt core; 102. Base; 103. Wear-resistant layer; 2. Corrugated baffle; 3. Reinforcement strip; 4. Barrier assembly; 401. Partition; 402. Oblique block; 5. Guide block; 6. Reinforcement assembly; 601. Reinforcement block; 602. Elastic member; 7. Anti-sticking layer. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Reference Figure 1 - Figure 6The utility model provides an embodiment of a corrugated sidewall conveyor belt for preventing material from adhering to materials, including a conveyor belt body 1. The conveyor belt body 1 is the core body of the entire conveyor belt, which plays the main role of carrying and conveying materials. Both sides of the outer wall of the conveyor belt body 1 are fixedly connected with corrugated sidewalls 2. The corrugated sidewalls 2 are mainly used to prevent materials from sliding from both sides of the conveyor belt during transportation, ensuring that the materials can be stable within the transportation range of the conveyor belt. The outer wall of the conveyor belt body 1 is fixedly connected with a reinforcing strip 3. The reinforcing strip 3 can enhance the structural strength of the conveyor belt body 1, making it more stable when bearing the weight of the materials and various tensile forces during operation, reducing the deformation and damage risk of the conveyor belt, and a barrier component 4 for quantitative material distribution is installed on the adjacent side of the reinforcing strip 3. The lower surface of the partition 401 is fixedly connected to the upper surface of the conveyor belt body 1. The partition 401 can separate the materials on the conveyor belt to realize the function of quantitative material distribution, which is convenient for classifying and processing the materials or conveying them in a specific proportion. The outer wall of the partition 401 is fixedly connected with an inclined block 402. The inclined block 402 helps the materials to flow more smoothly when encountering the partition, reducing the accumulation and blockage of the materials at the partition. A guide block 5 is fixedly connected to one side of the outer wall of the corrugated baffle 2. The guide block 5 can guide the flow direction of the materials on the conveyor belt, so that the materials are conveyed along a predetermined path, avoiding the materials from getting stuck or deviating at the corrugated baffle. A reinforcement component 6 for reinforcing the corrugated baffle 2 is installed on one side of the outer wall of the corrugated baffle 2. The reinforcement block 601 in the reinforcement component 6 The outer wall is arranged on the upper side of the outer wall of the corrugated baffle 2, and the reinforcing block 601 can enhance the structural strength of the corrugated baffle 2, improve its impact resistance and deformation resistance, and ensure that the corrugated baffle 2 can stably play the role of blocking materials during long-term use. An elastic member 602 is fixedly connected to the other side of the outer wall of the corrugated baffle 2. The elastic member 602 can play a buffering role when the conveyor belt is impacted by external force or material is squeezed, absorb and alleviate part of the impact force, protect the corrugated baffle 2 and the entire conveyor belt system, and reduce damage caused by impact. The outer wall of the conveyor belt body 1 is provided with an anti-sticking layer 7. The anti-sticking layer 7 can effectively prevent materials from adhering to the surface of the conveyor belt body 1, reduce material residue, reduce the difficulty and frequency of cleaning work, and improve the use efficiency and Service life, the conveyor belt body 1 includes a belt core 101, which is the basic supporting structure of the conveyor belt, providing the necessary strength and toughness for the conveyor belt, and bearing the weight and tension of the material. The outer wall of the belt core 101 is provided with a base 102, which serves to connect the belt core 101 and the wear-resistant layer 103, and also has certain elasticity and buffering properties, which can protect the belt core 101 to a certain extent. The outer wall of the base 102 is provided with a wear-resistant layer 103, which is mainly used to resist the friction and wear of the material on the conveyor belt during transportation, thereby extending the overall service life of the conveyor belt. The barrier component 4 includes a partition 401, the lower surface of the partition 401 is fixedly connected to the upper surface of the conveyor belt body 1, and the outer wall of the partition 401 is fixedly connected to the inclined block 402.The reinforcement assembly 6 includes a reinforcement block 601, the outer wall of which is arranged on the upper side of the outer wall of the corrugated baffle 2, and an elastic member 602 is fixedly connected to the other side of the outer wall of the corrugated baffle 2.
[0027] Reference Figure 1 - Figure 6, the belt cores 101 are staggered. This staggered layout enables the belt core to have better force-bearing performance in all directions. When the conveyor belt bears the weight of the material and is subjected to tension in different directions during operation, the staggered belt cores 101 can disperse these forces more evenly, thereby improving the overall strength and stability of the conveyor belt. Each belt core 101 is twisted and formed with at least seven strands. This design further enhances the strength and toughness of the belt core, enabling it to better withstand various complex working conditions and ensure that the conveyor belt is not easily broken or damaged during long-term use, providing a solid basic support for the reliable operation of the conveyor belt. The anti-sticking layer 7 is evenly applied to the outer wall of the wear-resistant layer 103. The anti-sticking layer 7 is made of polytetrafluoroethylene. The main function of the sticky layer 7 is to prevent materials from sticking. During the material conveying process, especially for some sticky materials such as wet coal, powdered chemical raw materials, etc., the anti-sticking layer 7 can effectively prevent materials from adhering to the surface of the conveyor belt, reducing the residue and accumulation of materials, which not only reduces the difficulty and frequency of cleaning the conveyor belt, saves manpower and time costs, but also improves the conveying efficiency and service life of the conveyor belt. At the same time, since polytetrafluoroethylene has good chemical stability and corrosion resistance, it can also protect the wear-resistant layer 103 from being corroded by chemical substances that may exist in the material to a certain extent, further extending the service life of the conveyor belt. The base 102 is made of polyurethane rubber. The base 102 is used to enhance wear resistance. Polyurethane rubber has Excellent wear resistance. During the continuous contact and friction between the conveyor belt and the material, the base 102 can effectively resist wear and protect the belt core 101 from direct wear. At the same time, it provides a good adhesion foundation for the wear-resistant layer 103, which significantly improves the wear resistance of the entire conveyor belt, extends the service life of the conveyor belt, reduces the frequency and cost of replacing the conveyor belt, and ensures the continuity and stability of the production process. The inclined blocks 402 are symmetrically arranged on the outer wall of the partition 401. The symmetrical layout of the inclined blocks 402 helps to evenly guide the flow of materials from both sides when the materials pass through the partition 401, so that the materials can bypass the partition 401 more smoothly, reducing the blockage and accumulation of materials at the partition. The partitions 401 are evenly distributed. A plurality of equally spaced partitions 401 can evenly separate the material on the conveyor belt into several parts, realizing the function of quantitative material distribution. For example, in some production processes that need to mix different materials in a specific proportion, the equally spaced partitions 401 can ensure that the conveying amount of each material is relatively uniform, providing accurate material distribution for subsequent production operations, improving the accuracy and stability of the production process, and the corrugated baffle 2 is arranged in an S shape and forms grooves on both sides. The S-shaped corrugated baffle 2 has better elasticity and deformation ability. When the conveyor belt is impacted by external force or squeezed by material, the corrugated baffle 2 can absorb part of the energy through its own deformation, thereby reducing the impact on the conveyor belt body and other components, and improving the impact resistance of the conveyor belt. At the same time,The design of the inner and outer grooves provides installation locations for the guide block 5 and the elastic member 602, and to a certain extent increases the friction between the corrugated baffle 2 and the material, making the material more stable during the conveying process. The outer wall of the guide block 5 is fixedly connected to the inner groove of the corrugated baffle 2. The function of the guide block 5 is to guide the flow direction of the material on the conveyor belt, especially at the inner groove of the corrugated baffle 2. The guide block 5 can ensure that the material flows smoothly along the groove, avoiding the material from getting stuck or deviating at the corrugated baffle 2, thereby ensuring the smoothness and stability of material transportation. The outer wall of the elastic member 602 is fixedly connected to the outer groove of the corrugated baffle 2. The elastic member 602 plays a buffering role during the operation of the conveyor belt. When the conveyor belt is subjected to external vibration or lateral pressure caused by uneven distribution of materials, the elastic member 602 can absorb and alleviate these forces through its own elastic deformation, protecting the corrugated baffle 2 from damage due to excessive impact force. At the same time, it also helps to maintain the shape and position of the corrugated baffle 2, ensuring its normal material blocking function, thereby improving the stability and reliability of the entire conveyor belt system.
[0028] Working principle: When it is necessary to use the anti-material adhesion corrugated side guard conveyor belt, the belt core 101 of the conveyor belt body 1 is staggered and each belt is twisted into a minimum of seven strands 5 to provide strength support for bearing the weight of the material and conveying tension. The polyurethane rubber material of the base 102 enhances wear resistance, and the wear-resistant layer 103 further protects and extends the service life; the material is placed on it, and the corrugated baffle 2 prevents side slippage, the S-shaped corrugated baffle 2 and the guide block 5 at the inner groove guide the material flow, and the reinforcing bar 3 enhances the structural strength; the equidistant partitions 401 and the inclined blocks 402 realize quantitative material distribution; the polytetrafluoroethylene anti-sticking layer 7 on the outer wall of the wear-resistant layer 103 prevents material adhesion, and the reinforcing block 601 on the upper side of the outer wall of the corrugated baffle 2 and the elastic part 602 on the other side jointly reinforce the corrugated baffle 2. The elastic part 602 absorbs energy when impacted by external force or squeezed by material, ensuring the overall stable operation of the conveyor belt and efficient material transportation.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A corrugated sidewall conveyor belt for preventing material from adhering to a material, comprising a conveyor belt body (1), characterized in that: Both sides of the outer wall of the conveyor belt body (1) are fixedly connected with corrugated baffles (2), the outer wall of the conveyor belt body (1) is fixedly connected with a reinforcement strip (3), an adjacent side of the reinforcement strip (3) is installed with a barrier component (4) for quantitative material distribution, one side of the outer wall of the corrugated baffle (2) is fixedly connected with a guide block (5), one side of the outer wall of the corrugated baffle (2) is installed with a reinforcement component (6) for reinforcing the corrugated baffle (2), and the outer wall of the conveyor belt body (1) is provided with an anti-sticking layer (7).
2. The anti-material adhesion corrugated sidewall conveyor belt according to claim 1, characterized in that: The conveyor belt body (1) comprises a belt core (101), the outer wall of the belt core (101) is provided with a base (102), and the outer wall of the base (102) is provided with a wear-resistant layer (103).
3. The anti-material adhesion corrugated sidewall conveyor belt according to claim 1, characterized in that: The barrier assembly (4) comprises a partition (401), the lower surface of the partition (401) is fixedly connected to the upper surface of the conveyor belt body (1), and the outer wall of the partition (401) is fixedly connected to an inclined block (402).
4. The anti-material adhesion corrugated sidewall conveyor belt according to claim 1, characterized in that: The reinforcement assembly (6) comprises a reinforcement block (601), the outer wall of the reinforcement block (601) being arranged on the upper side of the outer wall of the corrugated baffle (2), and an elastic member (602) being fixedly connected to the other side of the outer wall of the corrugated baffle (2).
5. The anti-material adhesion corrugated sidewall conveyor belt according to claim 2, characterized in that: The belt cores (101) are arranged in a staggered manner, and each belt core (101) is formed by twisting at least seven strands.
6. The anti-material adhesion corrugated sidewall conveyor belt according to claim 2, characterized in that: The anti-sticking layer (7) is evenly applied on the outer wall of the wear-resistant layer (103). The anti-sticking layer (7) is made of polytetrafluoroethylene and is used to prevent material adhesion. The base (102) is made of polyurethane rubber and is used to enhance wear resistance.
7. The anti-material adhesion corrugated sidewall conveyor belt according to claim 3, characterized in that: The inclined blocks (402) are arranged on the outer wall of the partition (401) in a bilaterally symmetrical manner, and a plurality of the partitions (401) are arranged at equal intervals.
8. The anti-material adhesion corrugated sidewall conveyor belt according to claim 4, characterized in that: The corrugated baffle (2) is arranged in an S-shape and forms inner and outer grooves; the outer wall of the guide block (5) is fixedly connected to the inner groove of the corrugated baffle (2); and the outer wall of the elastic member (602) is fixedly connected to the outer groove of the corrugated baffle (2).