Small product arraying machine

Abstract

The utility model discloses a small product arraying machine which comprises a working table, a feeding assembly is arranged at one end above the working table, a conveying belt is arranged on one side of the feeding assembly, a separating assembly is installed on the discharging end side of the conveying belt, a material collecting assembly is installed on the other side of the discharging end of the conveying belt, the feeding assembly comprises a bottom plate, and a supporting frame is installed on the bottom plate. A first vibrator is installed above the bottom plate, a material disc is installed at the output end of the first vibrator, a hopper is arranged on one side of the bottom plate, a CCD camera located above the material disc is installed on the supporting frame, a robot is further installed on the supporting frame, and a vacuum suction cup is installed at the output end of the robot. Automatic feeding, directional arrangement and plate arrangement of small products are achieved, labor intensity is reduced, working efficiency is improved, workers do not need to touch the products in the whole process, and product quality is guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field of arranging plates in a row, and in particular relates to an arranging plate arrangement machine for small products. Background Art

[0002] The key processes in producing soft ferrite products include molding, sintering, sorting, and packaging. Product miniaturization is a future trend. Small products are easily scattered during processing, handling, and testing. However, these processes require the products to be neatly arranged. Soft ferrite products come in a wide variety of shapes, and within the same shape, there are many sizes, from large to small.

[0003] The process of neatly arranging and placing numerous products of various shapes is currently entirely manual. This is not only inefficient but also prone to errors. Furthermore, sweat from workers' palms can easily get on the products, leading to poor quality.

[0004] Therefore, there is an urgent need for a small product layout machine with strong compatibility. Utility Model Content

[0005] The purpose of the present invention is to provide a small product arranging machine to solve the problems mentioned in the above background technology. The present invention provides a small product arranging machine, which has the characteristics of realizing automatic arrangement of small products.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a small product whole-line layout machine, comprising a workbench, a loading assembly is provided at one end above the workbench, a conveyor belt is provided on one side of the loading assembly, a separation assembly is installed on the discharge end side of the conveyor belt, and a receiving assembly is installed on the other side of the discharge end of the conveyor belt, the loading assembly comprises a base plate, a support frame is installed on the base plate, a first vibrator is installed above the base plate, a material tray is installed on the output end of the first vibrator, a hopper is provided on one side of the base plate, a CCD camera located above the material tray is installed on the support frame, a robot is also installed on the support frame, a vacuum suction cup is installed on the output end of the robot, the conveyor belt, the first vibrator, the CCD camera and the robot are respectively connected to the PLC controller signal.

[0007] In order to push the products on the conveyor belt into the multi-layer material box, the separation component further includes a mounting seat, a pushing cylinder is installed above the mounting seat, a rear baffle is installed on the output end of the pushing cylinder, a connecting seat is connected above the rear baffle, a front baffle cylinder is installed on the connecting seat, and the output end of the front baffle cylinder is connected to the front baffle located on the side of the rear baffle.

[0008] In order to cut off the entire column of products on the conveyor belt, a side baffle is further connected to one end of the rear baffle.

[0009] In order to transport the product in the hopper to the tray through the flow channel, the feeding assembly further includes a second vibrator, the hopper is installed on the output end of the second vibrator, and the second vibrator is connected to the PLC controller signal.

[0010] In order to realize the switching of the multi-layer material box and the loading box, the material receiving component further includes a mounting frame, a lifting module is installed on the mounting frame, a multi-layer material box is installed on the output end of the lifting module, and the lifting module is connected to the PLC controller signal.

[0011] In order to detect whether the conveyor belt is fully loaded with products to be separated, a first full optical fiber is installed on one end of the conveyor belt close to the separation component, and the first full optical fiber is connected to the PLC controller signal.

[0012] In order to detect whether the conveyor belt is full of material, a second full-material optical fiber is further installed on one end of the conveyor belt close to the loading assembly, and the second full-material optical fiber is connected to the PLC controller signal.

[0013] In order to limit the products and prevent them from deviating or being squeezed and scattered due to excessive conveying thrust, baffles are further installed on both sides of the conveyor belt above one end of the separation component.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. This utility model realizes the automatic loading, directional arrangement and plate arrangement of small products, which reduces labor intensity and improves work efficiency. There is no need for employees to touch the products during the whole process, thus ensuring the quality of the products.

[0016] 2. The utility model realizes the arrangement of products on the conveyor belt by setting a separation component and pushing them into the multi-layer material box for arrangement;

[0017] 3. The utility model drives the multi-layer material box to move through the lifting module, realizes the switching of the multi-layer material box loading box, increases the buffer time, and reduces the labor intensity;

[0018] 4. The utility model drives the hopper to move through the second vibrator, transporting the product in the hopper to the material tray through the flow channel, thus realizing automatic refilling of the product;

[0019] 5. The utility model can be applied to products of different sizes or shapes by adjusting the parameters of the CCD camera, the positions of the baffles on both sides of the conveyor belt, and the strokes of the push cylinder and the front baffle cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2This is a schematic diagram of the structure of the conveyor belt of the utility model;

[0022] Figure 3 This is a structural diagram of the feeding assembly of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the separation component of the utility model;

[0024] Figure 5 This is a structural diagram of the material receiving assembly of the utility model;

[0025] In the figure: 1. Workbench; 2. Conveyor belt; 21. First full optical fiber; 22. Baffle; 23. Second full optical fiber; 3. Separation assembly; 31. Mounting seat; 32. Front baffle cylinder; 33. Pushing cylinder; 34. Side baffle; 35. Connecting seat; 36. Front baffle; 37. Rear baffle; 4. Material receiving assembly; 41. Mounting frame; 42. Lifting module; 43. Multi-layer material box; 5. Loading assembly; 51. Bottom plate; 52. First vibrator; 53. Material tray; 54. Second vibrator; 55. Hopper; 56. Support frame; 57. CCD camera; 58. Robot; 59. Vacuum suction cup. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Example 1

[0028] See also Figure 1-5 The utility model provides the following technical solutions: a small product arrangement machine, comprising a workbench 1, a loading assembly 5 is provided at one end above the workbench 1, a conveyor belt 2 is provided on one side of the loading assembly 5, a separation assembly 3 is installed on the discharge end side of the conveyor belt 2, and a receiving assembly 4 is installed on the other side of the discharge end of the conveyor belt 2, the loading assembly 5 comprises a bottom plate 51, a support frame 56 is installed on the bottom plate 51, a first vibrator 52 is installed above the bottom plate 51, a material tray 53 is installed on the output end of the first vibrator 52, a hopper 55 is provided on one side of the bottom plate 51, a CCD camera 57 located above the material tray 53 is installed on the support frame 56, a robot 58 is also installed on the support frame 56, a vacuum suction cup 59 is installed on the output end of the robot 58, the conveyor belt 2, the first vibrator 52, the CCD camera 57 and the robot 58 are respectively connected to the PLC controller signal.

[0029] By adopting the above technical solution, the utility model drives the material tray 53 to vibrate through the first vibrator 52 so that the product is spread flat in the material tray 53, and takes pictures of the product in the material tray 53 through the CCD camera 57 to determine the direction, tilt angle and position coordinates of the product in the material tray 53, and then drives the vacuum suction cup 59 through the robot 58 to put the product in the material tray 53 into the conveyor belt 2 according to the set direction. The product is transported backward and arranged along the conveyor belt 2, and the arranged products are pushed to the receiving component 4 through the separation component 3 to realize the arrangement of the products; the utility model realizes the automatic loading, directional arrangement and arrangement of small products, reduces labor intensity, improves work efficiency, and does not require employees to touch the products throughout the process, thereby ensuring the quality of the products.

[0030] Specifically, the separation component 3 includes a mounting base 31, a pushing cylinder 33 is installed above the mounting base 31, a rear baffle 37 is installed on the output end of the pushing cylinder 33, a connecting base 35 is connected above the rear baffle 37, a front baffle cylinder 32 is installed on the connecting base 35, and the output end of the front baffle cylinder 32 is connected to a front baffle 36 located on the side of the rear baffle 37.

[0031] By adopting the above technical solution, the rear baffle 37 is driven by the pushing cylinder 33 to push the products arranged on the conveyor belt 2 into the receiving assembly 4, and the front baffle 36 is used to push the previous row of products forward by the stroke of the front baffle 36 and the pushing cylinder 33.

[0032] Specifically, one end of the rear baffle 37 is connected to the side baffle 34 .

[0033] By adopting the above technical solution, the entire row of products on the conveyor belt 2 is cut off.

[0034] Specifically, the material receiving assembly 4 includes a mounting frame 41, a lifting module 42 is installed on the mounting frame 41, a multi-layer material box 43 is installed on the output end of the lifting module 42, and the lifting module 42 is connected to the PLC controller signal.

[0035] By adopting the above technical solution, the multi-layer material box 43 is driven to move by the lifting module 42, thereby realizing the switching of the multi-layer material box 43 to the material box.

[0036] Specifically, a first full optical fiber 21 is installed on one end of the conveyor belt 2 close to the separation component 3, and the first full optical fiber 21 is connected to the PLC controller signal.

[0037] By adopting the above technical solution, it is possible to detect whether the conveyor belt 2 is fully loaded with products to be separated.

[0038] Specifically, baffles 22 are installed on both sides of the conveyor belt 2 above one end close to the separation component 3.

[0039] By adopting the above technical solution, the products can be restrained and will not deviate or be squeezed and scattered due to excessive conveying thrust.

[0040] Example 2

[0041] The present embodiment differs from the embodiment 1 in that: specifically, the feeding assembly 5 further includes a second vibrator 54 , the hopper 55 is mounted on the output end of the second vibrator 54 , and the second vibrator 54 is connected to the PLC controller signal.

[0042] By adopting the above technical solution, the second vibrator 54 drives the hopper 55 to move, and the product in the hopper 55 is transported to the tray 53 through the flow channel.

[0043] Example 3

[0044] The difference between this embodiment and embodiment 1 is that: specifically, a second full optical fiber 23 is installed on the end of the conveyor belt 2 close to the loading assembly 5, and the second full optical fiber 23 is connected to the PLC controller signal.

[0045] By adopting the above technical solution, it is used to detect whether the conveyor belt 2 is full of material.

[0046] The working steps of this utility model are as follows:

[0047] 1. The employee pours the scattered products into the hopper 55 of the loading assembly 5, and then the products flow into the tray 53 through the flow channel. The first vibrator 52 drives the tray 53 to move, so that the stacked products are laid out in disorder in the tray 53;

[0048] 2. The CCD camera 57 takes a picture of the products in the tray 53 to identify them, and determines the orientation, tilt angle, and position coordinates of the products in the tray 53. Then, the robot 58 starts, and the vacuum suction cup 59 picks up the products one by one from the tray 53 and places them on the conveyor belt 2 according to the specified orientation. After all the products with the same orientation in the tray 53 are taken out, the tray 53 continues to vibrate to shake the products with the wrong orientation into the specified orientation. Then, the CCD camera 57 takes another picture, and the robot 58 grabs them one by one.

[0049] 3. Products with the same orientation and angle are transported to the end of the conveyor belt 2 and arranged closely together. When the first full optical fiber 21 detects products for a long time, it means that the products have been arranged on the conveyor belt 2 for a sufficient number of products to be separated.

[0050] 4. The pushing cylinder 33 moves with the rear baffle 37 to push a row of products into the multi-layer material box 43 of the receiving assembly 4. The front baffle 36 pushes the previous row of products forward by the distance of the front baffle 36 and the stroke of the pushing cylinder 33. At this time, the side baffle 34 cuts off the entire row of products sent by the conveyor belt 2. Then the front baffle 32 moves upward with the front baffle 36, and then the pushing cylinder 33 is retracted. After it is in place, the front baffle cylinder 32 resets downward; this action is continued until the current material box of the multi-layer material box 43 is filled with neatly arranged products;

[0051] 5. The lifting module 42 drives the multi-layer material box 43 to move the height of one material box so that the second material box is level with the plane of the conveyor belt 2 and the arrangement continues;

[0052] 6. When the multi-layer material box 43 is full of products, the equipment alarms to remind employees to take out the full material box and re-insert the empty material box, restart the equipment and continue to arrange.

[0053] In addition, when the amount of products in the tray 53 is less than the set amount, the second vibrator 54 is started, so that the products in the hopper 55 are sent into the tray 53 through the flow channel.

[0054] When the second full optical fiber 23 detects products for a long time, it means that there are too many products on the conveyor belt 2, and the robot 58 stops feeding the conveyor belt 2 until the second full optical fiber 23 detects no products and then continues feeding.

[0055] To sum up, the utility model realizes the automatic loading, directional arrangement and plate arrangement of small products, reduces labor intensity, improves work efficiency, and does not require employees to touch the products throughout the process, thereby ensuring product quality; the utility model realizes the arrangement of the products on the conveyor belt 2 into the multi-layer material box 43 for arrangement through the setting of the separation component 3; the utility model drives the multi-layer material box 43 to move through the lifting module 42, realizes the switching of the multi-layer material box 43 loading box, increases the buffering time, and reduces labor intensity; the utility model drives the hopper 55 to move through the second vibrator 54, and transports the product in the hopper 55 to the material tray 53 through the flow channel, thereby realizing automatic replenishment of the product.

[0056] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A small product layout machine, including a workbench, characterized in that: A loading assembly is provided at one end above the workbench, a conveyor belt is provided on one side of the loading assembly, a separation assembly is installed on the discharge end side of the conveyor belt, and a receiving assembly is installed on the other side of the discharge end of the conveyor belt. The loading assembly includes a base plate, a support frame is installed on the base plate, a first vibrator is installed above the base plate, a material tray is installed on the output end of the first vibrator, a hopper is provided on one side of the base plate, a CCD camera located above the material tray is installed on the support frame, a robot is also installed on the support frame, a vacuum suction cup is installed on the output end of the robot, the conveyor belt, the first vibrator, the CCD camera and the robot are respectively connected to the PLC controller signal.

2. A small product arranging machine according to claim 1, characterized in that: The separation assembly includes a mounting seat, a pushing cylinder is installed above the mounting seat, a rear baffle is installed on the output end of the pushing cylinder, a connecting seat is connected above the rear baffle, a front baffle cylinder is installed on the connecting seat, and the output end of the front baffle cylinder is connected to the front baffle located on the side of the rear baffle.

3. The small product arranging machine according to claim 2, characterized in that: One end of the rear baffle is connected to a side baffle.

4. The small product arranging machine according to claim 1, characterized in that: The feeding assembly further comprises a second vibrator, the hopper is mounted on the output end of the second vibrator, and the second vibrator is connected to the PLC controller signal.

5. The small product arranging machine according to claim 1, characterized in that: The material receiving assembly includes a mounting frame, a lifting module is installed on the mounting frame, a multi-layer material box is installed on the output end of the lifting module, and the lifting module is connected to the PLC controller signal.

6. The small product arranging machine according to claim 1, characterized in that: A first full optical fiber is installed on one end of the conveyor belt close to the separation component, and the first full optical fiber is connected to the PLC controller signal.

7. The small product arranging machine according to claim 1, characterized in that: A second full-material optical fiber is installed on one end of the conveyor belt close to the loading assembly, and the second full-material optical fiber is connected to the PLC controller signal.

8. The small product arranging machine according to claim 1, characterized in that: Baffles are installed on both sides of the conveyor belt above one end close to the separation component.

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